CN206587498U - A kind of gas-liquid separator - Google Patents

A kind of gas-liquid separator Download PDF

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Publication number
CN206587498U
CN206587498U CN201720179367.3U CN201720179367U CN206587498U CN 206587498 U CN206587498 U CN 206587498U CN 201720179367 U CN201720179367 U CN 201720179367U CN 206587498 U CN206587498 U CN 206587498U
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China
Prior art keywords
riser
gas
liquid separator
thread
outer barrel
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CN201720179367.3U
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Chinese (zh)
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李经伟
王晶
王海波
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Sinopec Dalian Petrochemical Research Institute Co ltd
China Petroleum and Chemical Corp
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China Petroleum and Chemical Corp
Sinopec Dalian Research Institute of Petroleum and Petrochemicals
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Abstract

The utility model discloses a kind of gas-liquid separator, including several demisting components arranged side by side, each demisting component is including riser and outer barrel, and outer barrel is arranged on the outside of riser, and the inner surface of outer barrel is helicitic texture, and with riser on the same axis;Described riser be divided into vertically above and below two parts, top is divided into riser I, and bottom is divided into riser II, and riser I is connected with riser II by bearing, and riser II is fixed on tower tray;Riser I top sets capping plate, and some seams are provided with riser I circumference, has tangential flow guiding plate the riser I close to each bar seam is provided circumferentially about.Structure of gas liquid separator of the present utility model is simple, and pressure drop is small, easy for installation, can effectively realize gas-liquid separation.

Description

A kind of gas-liquid separator
Technical field
The utility model is related to a kind of gas-liquid separator, the gas-liquid separation field belonged in Chemical Engineering, it is adaptable to chemical industry And the gas-liquid separation process in the field such as environmental protection.
Background technology
SO2It is the major reason that causes China's atmosphere pollution with dust, is also the atmosphere pollution of the current priority control of China Thing.At present, wet processing is used mostly in field of Environment Protection, in wet processing flue gas desulfurization course, absorption tower is in running In, " mist " that particle diameter is 10~60 microns is also easy to produce, not only contains moisture, also dissolved with sulfuric acid, sulfate, SO2Deng to big compression ring Border is polluted, while causing more serious corrosion to aiutage and heat exchanger etc..Therefore, in wet desulfurizing process, purification Gas has to demisting before absorption tower is left.
Demister is that the fields such as chemical industry or environmental protection are used for the processing equipment of gas-liquid separation.When the gas containing mist is with certain Speed by demister when, can and demister internal structure bump against, and depend in its surface.Demister internal structure surface On mist,, will be inside demister after weight reaches certain level by spreading and the effect of gravity can progressively be assembled Separated in structure.So as to realize gas-liquid separation.Demister is generally located at the top of absorption tower.When demister is in running It is middle because of fouling and caused by resistance drop when increasing to predetermined value, it is necessary to start backwashing procedures is rinsed to demister, typically, It is both needed to set flooding nozzle in demister inlet end and exhaust end.Serious entrainment of the gas phase to liquid phase may now be caused, caused Gas phase band liquid.
Many types, such as mesh mist eliminator, collapser demister, eddy flow can be divided into according to the purposes of demister, structure Plate demister, electrostatic precipitator, venetian blind type demister and gravitational settling type demister etc..Conventional has mesh mist eliminator, herringbone Plate demister, rotational flow plate defroster etc..Although mesh mist eliminator can separate general mist, mist cleaning, air-flow stream are required Speed is smaller, and resistance drop is big, and usage cycles are short, and equipment investment is big.Current demister typically all uses horizontally disposed, demister gas Body flow direction is vertical with silk screen, when gas velocity is relatively low, and the mist inertia of entrainment is small, is drifted in gas, it is impossible to collided with silk screen Contact and be removed, and because the drop that is separated is flowed to gas phase in adverse current, gas is also easy to produce reentrainment to drop, so that Make the reduction of gas-liquid separation efficiency, and also there is easily blocking, the problems such as pressure drop is big in mesh mist eliminator.Blade type, herringbone The deflection plate that direction is different, shape is different is installed, to form small runner, increase removes fog effect, knot inside demister Structure is more complicated, and separating effect is bad.The separated drop of rotational flow plate defroster is identical with gas flow, is also easy to produce reentrainment, drops Low demisting efficiency, and pressure drop is big, and energy consumption is higher.
The content of the invention
In view of the shortcomings of the prior art, the utility model provides a kind of gas-liquid separator, by fluid in flow process In multiple baffling realize the separation of drop and gas.Structure of gas liquid separator of the present utility model is simple, and pressure drop is small, installation side Just, gas-liquid separation can effectively be realized.
Gas-liquid separator of the present utility model, including several demisting components arranged side by side, each demisting component include rising Tracheae and outer barrel, outer barrel are arranged on the outside of riser, and the inner surface of outer barrel is helicitic texture, and with riser in same axis On;Described riser be divided into vertically above and below two parts, top is divided into riser I, and bottom is divided into riser II, riser I It is connected with riser II by bearing, riser II is fixed on tower tray;Riser I top sets capping plate, in riser I Circumference be provided with some seams, provided circumferentially about have tangential flow guiding plate in the riser I stitched close to each bar.
In gas-liquid separator of the present utility model, the upper edge of described outer barrel is higher than riser I upper edge, and under outer barrel Along apart from tower tray certain distance.
In gas-liquid separator of the present utility model, the helicitic texture of described outer tube inner surface uses single thread or multi-thread Screw thread;Screw thread species uses regular screw threads, trapezoidal thread, saw-tooth thread or circular thread, and tooth form uses triangle, ladder Shape, zigzag or arc(Screw thread refers to the continuous projection with regulation tooth form formed along helix, and projection refers to screw thread Entity part between two sides, also known as tooth);The big footpath D of internal thread is than outer barrel diameter d2Small 6~40mm, pitch diameter of thread D2Compare screw thread Big footpath D small 1~20mm, diameter of thread D1Than pitch diameter of thread D2Small 1~20mm, pitch P is 2~200mm, Major Diam D, central diameter D2, path D1, can also be according to actual operating mode or design and pitch P may be referred to the corresponding standard size of various screw threads Demand, is determined by those skilled in the art;Lead angle is also known as lead angle, refer on central diameter cylinder the tangent line of helix with Perpendicular to the included angle of the plane of the axis of thread, the helical pitch of single thread is equal to pitch P, and the helical pitch of multi start thread is equal to pitch P With line number n product, lead angle φ is not more than 60 °, preferably 1 °~20 °.The rotation direction of described helicitic texture and rectification passage Direction of rotation it is opposite.
In gas-liquid separator of the present utility model, riser I is rotated by connecting bearing under external force.
The gas of entrained drip enters riser II from tower tray lower space, and gas phase is in uphill process, Vapor Entrainment liquid Mutually rise, meet gas phase flow direction after capping plate and change(Level or level of approximation direction are changed to by ascent direction), and it is small Drop is collided due to effect of inertia with capping plate, and is attached on capping plate, and the drop of attachment is become larger, and drop is arrived greatly Its own gravity produced exceedes climbing power and when the making a concerted effort of surface tension of liquid of gas, and drop is just from quilt in capping plate surface Separate, complete a gas-liquid separation.The line of rabbet joint outflow that separated gas-liquid two-phase is not opened up from riser I tops, Under the guide functions of tangential flow guiding plate, gas phase is set to change again, not removed droplet is turned in tangential flow guiding plate Place acts on and is captured by identical, another gas-liquid separation is completed, while impetus of the tangential flow guiding plate in gas Under, drive riser I to be rotated by connecting bearing, riser I rotation direction is oppositely oriented with tangential flow guiding plate, makes Outer tube inner wall is continuously hit from the gas after the outflow of tangential flow guiding plate everywhere, without being merely to hit outer tube inner wall fixed position, Shaving effect is strengthened, is uniformly distributed while being more favorable to gas in outer barrel.Simultaneously as internal thread on outer tube inner wall The direction of rotation of rotation direction and rectification passage is on the contrary, the i.e. flowing side of the rotation direction of internal thread and the gas of entrained drip along outer tube inner wall To on the contrary, obvious shaving effect therefore can be produced.Described shaving effect, refers to the high-speed gas of entrained drip outside When cylinder inwall rotation is flowed up, it is straight that drop is constantly thrown toward the big drop carried secretly in outer, gas in the presence of inertia force Connect the tooth bottom for being dumped into internal thread and threadingly line goes downstream;The smaller droplet and the odontogenesis of internal thread carried secretly in gas are hit Hit, and be attached on the tooth of internal thread, the gas of entrained drip and the striking face of outer barrel are significantly increased due to internal thread, is made small Drop constantly assembles change and forms big drop greatly, and then threadingly line goes downstream;Because the thread height of internal thread is smaller, therefore When the odontogenesis of gas and internal thread is hit, only change the flow direction of local gas, the overall flow trend on gas has no influence, Therefore gas continues to keep to flow up along outer tube inner wall rotation at a high speed, so that third time realizes gas-liquid separation.By above-mentioned Rectification, acceleration and shaving effect, make fluid realize the separation of drop and gas in flow process.
Brief description of the drawings
Fig. 1 is the utility model structure of gas liquid separator schematic diagram.
Fig. 2 is riser I tangential flow guidings plate and schematic cross-section in the utility model gas-liquid separator.
Fig. 3 is the vertical sectional view of the helicitic texture of the outer tube inner surface of gas-liquid separator.
In figure each mark for:1- tower trays;2- riseies II;3- bearings;4- riseies I;5- bars are stitched;6- tangential flow guiding plates; 7- covers plate;8- helicitic textures;9- outer barrels.
Embodiment
Gas-liquid separator of the present utility model is described in further detail with reference to the accompanying drawings and examples.
As depicted in figs. 1 and 2, gas-liquid separator of the present utility model includes riser I4, riser II2 and outer barrel 9, rises Tracheae I4 is connected with riser II2 by bearing 3, and outer barrel 9 is arranged on riser I4 and riser II2 outside, and with a liter gas Pipe I4, II2 are on the same axis;Riser II2 is fixed on tower tray 1;Riser I top sets capping plate 7, in riser I circumference is provided with some seams 5, has a tangential flow guiding plate 6 the riser I that 5 are stitched close to each bar is provided circumferentially about, outer barrel 9 it is interior Structure 8 is threaded on wall.
The size of bar seam 5 is opened up on riser tube wall, can be needed according to actual operating mode or design requirement, by this area Technical staff is determined.The height of bar seam 5 can be 20~500mm, preferably 200~350mm as described;The width of bar seam 5 Can be 20~120mm, preferably 50~80mm.The area that always cracks of described bar seam, typically can be the 3 of riser sectional area ~5 times.5 connected positions, which are stitched, with bar is provided with tangential flow guiding plate 6, and the direction of rotation of tangential flow guiding plate 6 is consistent, tangential flow guiding plate 6 Mainly play drainage and baffling.The angle [alpha] that tangential flow guiding plate 6 is tilted is generally 5 °~45 °, preferably 15 °~30 °.Riser Top is provided with capping plate, with riser tube wall airtight connection.
In gas-liquid separator of the present utility model, wherein the upper end of outer barrel 9, which is higher than, covers plate 7, and the lower edge distance of outer barrel 9 The certain distance of tower tray 1.The lower edge of outer barrel should stitch 5 lower edge less than bar.Outer barrel lower edge away from riser bar stitch 5 lower edges it is vertical away from From can be 20~260mm, preferably 50~80mm.Outer barrel diameter can for 1.1 times of draft tube diameter~1.6 times, preferably 1.1 Times~1.2 times.The height of outer barrel can be 1.3 times~2 times that riser bar stitches height.Height of the outer barrel lower edge away from tower tray 1 can Think 5~100mm, preferably 20~50mm.
In gas-liquid separator of the present utility model, described helicitic texture 8 is arranged on the inner surface of outer barrel 4, and screw thread is used Single thread or multi start thread;Screw thread species uses regular screw threads, trapezoidal thread, saw-tooth thread or circular thread, tooth form Using triangle, trapezoidal, zigzag or arc;The big footpath D of helicitic texture 8 is than the diameter d of outer barrel 42In small 6~40mm, screw thread Footpath D21~20mm smaller than Major Diam D, diameter of thread D1Than pitch diameter of thread D2Small 1~20mm, pitch P is 2~200mm, screw thread Big footpath D, central diameter D2, path D1, can also be according to reality and pitch P may be referred to the corresponding standard size of various screw threads Operating mode or design requirement, are determined by those skilled in the art;Lead angle is also known as lead angle, refers to the spiral on central diameter cylinder The tangent line of line and the included angle of the plane perpendicular to the axis of thread, tan φ are helical pitch(The helical pitch of single thread is equal to pitch P, many The helical pitch of line screw thread is equal to pitch P and line number n product)The ratio between with central diameter cylinder girth, i.e. φ=arctan (nP/ π D2), spiral shell Line lift angle φ is not more than 60 °, preferably 1 °~20 °.The rotation direction of described helicitic texture 8 is opposite with the direction of rotation of rectification passage 3.
Embodiment
Certain wet scrubber tower purifying smoke 180000Nm3/ h, wherein aobvious water concentration is 10~15g/Nm3, through the utility model Show water concentration in demisting final vacuum and be less than 0.5g/Nm3, demisting efficiency is more than 93%.

Claims (10)

1. a kind of gas-liquid separator, including several demisting components arranged side by side, it is characterised in that:Each demisting component includes rising Tracheae and outer barrel, outer barrel are arranged on the outside of riser, and the inner surface of outer barrel is helicitic texture, and with riser in same axis On;Described riser be divided into vertically above and below two parts, top is divided into riser I, and bottom is divided into riser II, riser I It is connected with riser II by bearing, riser II is fixed on tower tray;Riser I top sets capping plate, in riser I Circumference be provided with some seams, provided circumferentially about have tangential flow guiding plate in the riser I stitched close to each bar.
2. according to the gas-liquid separator described in claim 1, it is characterised in that:The helicitic texture of described outer tube inner surface is used Single thread or multi start thread;Screw thread species uses regular screw threads, trapezoidal thread, saw-tooth thread or circular thread, tooth form Using triangle, trapezoidal, zigzag or arc.
3. according to the gas-liquid separator described in claim 1 or 2, it is characterised in that:The helicitic texture of described outer tube inner surface Screw thread big footpath D than outer barrel diameter d2Small 6~40mm, pitch diameter of thread D21~20mm smaller than Major Diam D, diameter of thread D1Than Pitch diameter of thread D2Small 1~20mm, pitch P is 2~200mm.
4. according to the gas-liquid separator described in claim 1 or 2, it is characterised in that:The helicitic texture of described outer tube inner surface Lead angle φ be not more than 60 °.
5. according to the gas-liquid separator described in claim 1 or 2, it is characterised in that:The rotation direction of described helicitic texture and rectification The direction of rotation of passage is opposite.
6. according to the gas-liquid separator described in claim 1, it is characterised in that:The upper edge of described outer barrel is higher than riser I's Upper edge, and the lower edge of outer barrel is apart from tower tray certain distance.
7. according to the gas-liquid separator described in claim 1, it is characterised in that:Riser I passes through connecting shaft under external force Hold and rotate.
8. according to the gas-liquid separator described in claim 1, it is characterised in that:The height h of bar seam is opened up on riser I circumference For 20~500mm, bar seam(5)Width be 20~120mm, the area that always cracks of bar seam is 3~5 times of riser sectional area.
9. according to the gas-liquid separator described in claim 1, it is characterised in that:Tangential flow guiding plate tilt angle [alpha] for 5 °~ 45°。
10. according to the gas-liquid separator described in claim 1, it is characterised in that:Outer barrel diameter for 1.1 times of draft tube diameter~ 1.6 times, the height of outer barrel stitches 1.3 times~2 times of height for bar.
CN201720179367.3U 2017-02-27 2017-02-27 A kind of gas-liquid separator Active CN206587498U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108913251A (en) * 2018-08-20 2018-11-30 长江大学 A kind of bubble-cap being exclusively used in gas dehydration
CN111298523A (en) * 2018-12-12 2020-06-19 中国石油化工股份有限公司 Cyclone demister
CN117414662A (en) * 2023-08-29 2024-01-19 国能北电胜利能源有限公司 A dehumidification and dust removal device and a dehumidification and dust removal method

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108913251A (en) * 2018-08-20 2018-11-30 长江大学 A kind of bubble-cap being exclusively used in gas dehydration
CN108913251B (en) * 2018-08-20 2023-09-19 长江大学 A bubble cap specially used for natural gas dehydration
CN111298523A (en) * 2018-12-12 2020-06-19 中国石油化工股份有限公司 Cyclone demister
CN111298523B (en) * 2018-12-12 2022-02-08 中国石油化工股份有限公司 Cyclone demister
CN117414662A (en) * 2023-08-29 2024-01-19 国能北电胜利能源有限公司 A dehumidification and dust removal device and a dehumidification and dust removal method

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Effective date of registration: 20240320

Address after: 100728 No. 22 North Main Street, Chaoyang District, Beijing, Chaoyangmen

Patentee after: CHINA PETROLEUM & CHEMICAL Corp.

Country or region after: Zhong Guo

Patentee after: Sinopec (Dalian) Petrochemical Research Institute Co.,Ltd.

Address before: 100728 No. 22 North Main Street, Chaoyang District, Beijing, Chaoyangmen

Patentee before: CHINA PETROLEUM & CHEMICAL Corp.

Country or region before: Zhong Guo

Patentee before: DALIAN RESEARCH INSTITUTE OF PETROLEUM AND PETROCHEMICALS, SINOPEC Corp.