CN206583244U - An energy-saving heat pump dryer - Google Patents
An energy-saving heat pump dryer Download PDFInfo
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- CN206583244U CN206583244U CN201720268860.2U CN201720268860U CN206583244U CN 206583244 U CN206583244 U CN 206583244U CN 201720268860 U CN201720268860 U CN 201720268860U CN 206583244 U CN206583244 U CN 206583244U
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Abstract
Description
技术领域technical field
本实用新型涉及干燥设备,特别涉及一种节能热泵烘干机。The utility model relates to drying equipment, in particular to an energy-saving heat pump dryer.
背景技术Background technique
热泵烘干机因具有节能、清洁、温度均匀、烘干速度快和被烘干物质质量高等特点将逐渐替代传统的烘干机,市面上现有的热泵烘干机主要有以下几种型式:1、烘干机房顶装设有排风扇,采用一边补充新热风一边排湿热风的方式烘干;2、热泵采用两台压缩机,一台压缩负责供热,一台压缩机负责制冷除湿;3、采用真空除湿的模式烘干。这几中烘干方式要么存在效果不佳,能效较低等缺点,要么就存在成本较高,制造工艺复杂等缺点。The heat pump dryer will gradually replace the traditional dryer due to its energy saving, clean, uniform temperature, fast drying speed and high quality of the dried material. The existing heat pump dryers on the market mainly include the following types: 1. An exhaust fan is installed on the roof of the dryer, and it is dried by replenishing new hot air while exhausting hot and humid air; 2. The heat pump uses two compressors, one compressor is responsible for heating, and the other compressor is responsible for cooling and dehumidification; 3. , Using vacuum dehumidification mode drying. These drying methods either have disadvantages such as poor effect and low energy efficiency, or have disadvantages such as high cost and complicated manufacturing process.
实用新型内容Utility model content
本实用新型的目的是提供一种节能热泵烘干机。The purpose of the utility model is to provide an energy-saving heat pump dryer.
根据本实用新型的一个方面,提供了一种节能热泵烘干机,包括一个密闭的烘干房,烘干房设有空气处理空间和用于存放烘干物质的存放空间,存放空间与空气处理空间相互隔离,存放空间上方设有送风通道,送风通道与空气处理空间相连通,空气处理空间与存放空间下方形成相互连通的回风通道,送风通道内部设有至少一组热泵冷凝器,回风通道设有至少一组热泵蒸发器,在热泵蒸发器和热泵冷凝器之间还设有风机,风机工作时,将空气吹向热泵冷凝器,热泵冷凝器用于对气流进行加热,进过加热后的空气通过送风通道送入存放空间内,存放空间内空气通过回风通道经由热泵蒸发器进入空气处理空间,再由风机将吹向热泵冷凝器,由此空气在空气处理空间和存放空间之间循环流动,经过存放空间后的湿热空气在经过热泵蒸发器时温度降低,其中的水分凝结在所述热泵蒸发器上。According to one aspect of the utility model, an energy-saving heat pump dryer is provided, which includes a closed drying room, the drying room is provided with an air treatment space and a storage space for storing drying materials, and the storage space and the air treatment The space is isolated from each other, and there is an air supply channel above the storage space, the air supply channel is connected with the air treatment space, and the air treatment space and the storage space are connected to each other to form a return air channel, and at least one set of heat pump condensers is arranged inside the air supply channel , the return air channel is provided with at least one set of heat pump evaporators, and a fan is also provided between the heat pump evaporator and the heat pump condenser. When the fan is working, the air is blown to the heat pump condenser. The overheated air is sent into the storage space through the air supply channel, and the air in the storage space enters the air treatment space through the return air channel through the heat pump evaporator, and then is blown to the heat pump condenser by the fan, so that the air flows between the air treatment space and the heat pump evaporator. The circulation flows between the storage spaces, and the temperature of the hot and humid air passing through the storage spaces decreases when passing through the heat pump evaporator, and the moisture therein condenses on the heat pump evaporator.
在一些实施方式中,热泵冷凝器通过冷媒管道与的热泵蒸发器相连,且热泵蒸发器(13)设计为不完全蒸发。In some embodiments, the heat pump condenser is connected to the heat pump evaporator through a refrigerant pipeline, and the heat pump evaporator (13) is designed to not completely evaporate.
在一些实施方式中,冷媒管道串联有节流装置。In some embodiments, a throttling device is connected in series with the refrigerant pipeline.
在一些实施方式中,冷媒管道还串联有干燥过滤器或者视液镜。In some embodiments, the refrigerant pipeline is further connected in series with a dry filter or a sight glass.
在一些实施方式中,还包括一个热泵主机,热泵主机包括主机蒸发器和压缩机,热泵蒸发器与主机蒸发器相连接,热泵冷凝器与压缩机相连接。In some embodiments, a heat pump host is also included, the heat pump host includes a host evaporator and a compressor, the heat pump evaporator is connected to the host evaporator, and the heat pump condenser is connected to the compressor.
在一些实施方式中,热泵蒸发器下方还设有集水盘,集水盘通过一根排水管将其中的收集的冷凝水排往烘干房外部。In some embodiments, a water collecting pan is provided under the heat pump evaporator, and the condensed water collected in the water collecting pan is discharged to the outside of the drying room through a drain pipe.
与现有技术相比,本实用新型提供的一种节能热泵烘干机具有以下有益效果:Compared with the prior art, an energy-saving heat pump dryer provided by the utility model has the following beneficial effects:
该节能热泵烘干机使烘干房内空气形成闭式循环,中途杜绝高湿度的新风进入,而烘干房内的空气持续除湿干燥,这样将使烘干速度加快;而且由于烘干房内的空气被一次又一次去除后变得越来越干燥,由此无需很高温度就可让被烘干物质水分烘干,这样烘干的物质不会因温度过高而变色、变质甚至变熟而影响被烘干物的质量,经过烘干的物质的成色无限接近太阳晒干的效果。该节能热泵烘干机应用热泵系统制热和制冷过程同时存在的自然属性,充分利用了其冷热能量,使得该系统能耗较低,能效更高。The energy-saving heat pump dryer makes the air in the drying room form a closed cycle, prevents the fresh air with high humidity from entering in the middle, and the air in the drying room continues to dehumidify and dry, which will speed up the drying speed; The air is removed again and again and becomes drier, so that the dried material can be dried without high temperature, so that the dried material will not be discolored, deteriorated or even ripened due to excessive temperature While affecting the quality of the dried material, the fineness of the dried material is infinitely close to the effect of drying in the sun. The energy-saving heat pump dryer uses the natural attributes of the heat pump system to have both heating and cooling processes, and makes full use of its cold and heat energy, making the system consume less energy and have higher energy efficiency.
本实用新型提供的节能热泵烘干机方案克服了现有技术的不足,应用了热泵在工作中一边制热同时一边制冷的自身属性,充分利用其热能和冷能能量实现除湿烘干。主要特点在于耗能低、烘干快、烘干温度低、设备制造工艺简单等。The energy-saving heat pump dryer solution provided by the utility model overcomes the deficiencies of the prior art, applies the self-property of the heat pump in operation while heating and cooling at the same time, and makes full use of its heat energy and cold energy to realize dehumidification and drying. The main features are low energy consumption, fast drying, low drying temperature, and simple equipment manufacturing process.
附图说明Description of drawings
图1为本实用新型一种实施方式的节能热泵烘干机的就的示意图,Figure 1 is a schematic diagram of an energy-saving heat pump dryer in an embodiment of the present invention,
具体实施方式detailed description
下面结合附图对本实用新型作进一步详细的说明。Below in conjunction with accompanying drawing, the utility model is described in further detail.
图1示意性地显示了根据本实用新型的一种实施方式的一种节能热泵烘干机,该烘干机适用各种物质烘干。如图所示,该装置包括烘干房1和一个热泵主机。Fig. 1 schematically shows an energy-saving heat pump dryer according to an embodiment of the present utility model, which is suitable for drying various substances. As shown in the figure, the device includes a drying room 1 and a heat pump host.
其中,热泵主机包括主机蒸发器2和压缩机3。Wherein, the heat pump host includes a host evaporator 2 and a compressor 3 .
烘干房1设有空气处理空间1b和用于存放烘干物质的存放空间1a。The drying room 1 is provided with an air treatment space 1b and a storage space 1a for storing drying materials.
存放空间1a与空气处理空间1b相互隔离。The storage space 1a is isolated from the air treatment space 1b.
存放空间1a上方设有送风通道14。An air supply channel 14 is provided above the storage space 1a.
送风通道14与空气处理空间1b相连通。The air supply passage 14 communicates with the air treatment space 1b.
空气处理空间1b与存放空间1a下方形成相互连通的回风通道15。The air return passage 15 communicating with each other is formed under the air treatment space 1b and the storage space 1a.
送风通道14内部设有至少一组热泵冷凝器12。At least one set of heat pump condensers 12 is arranged inside the air supply channel 14 .
回风通道15设有至少一组热泵蒸发器13。The return air channel 15 is provided with at least one set of heat pump evaporators 13 .
在热泵蒸发器13和热泵冷凝器12之间还设有风机11。A fan 11 is also provided between the heat pump evaporator 13 and the heat pump condenser 12 .
风机11工作时,将空气吹向热泵冷凝器12,热泵冷凝器12用于对气流进行加热,进过加热后的空气通过送风通道14送入存放空间1a内,存放空间1a内空气通过回风通道15经由热泵蒸发器13进入空气处理空间1b,再由风机11将吹向热泵冷凝器12,由此空气在空气处理空间1b和存放空间1a之间循环流动。When the fan 11 is working, the air is blown to the heat pump condenser 12, and the heat pump condenser 12 is used to heat the air flow. The air channel 15 enters the air treatment space 1b through the heat pump evaporator 13, and is blown to the heat pump condenser 12 by the fan 11, so that the air circulates between the air treatment space 1b and the storage space 1a.
经过存放空间1a后的湿热空气在经过热泵蒸发器13时温度降低,其中的水分凝结在热泵蒸发器13上。The hot and humid air passing through the storage space 1 a decreases in temperature when passing through the heat pump evaporator 13 , and the moisture therein condenses on the heat pump evaporator 13 .
热泵冷凝器12通过冷媒管道4与的热泵蒸发器13相连。The heat pump condenser 12 is connected with the heat pump evaporator 13 through the refrigerant pipeline 4 .
冷媒管道4途经串联有节流装置、视液镜和干燥过滤器。The refrigerant pipeline 4 is connected in series with a throttling device, a sight glass and a dry filter.
热泵蒸发器13与主机蒸发器2相连接,热泵冷凝器12与压缩机3相连接。The heat pump evaporator 13 is connected with the host evaporator 2 , and the heat pump condenser 12 is connected with the compressor 3 .
热泵蒸发器13下方还设有集水盘131,集水盘通过一根排水管132将其中的收集的冷凝水排往烘干房1外部。Below the heat pump evaporator 13 there is also a water collecting pan 131 , which drains the condensed water collected in the water collecting pan to the outside of the drying room 1 through a drain pipe 132 .
处于送风通道14内的热泵冷凝器12与压缩机3排气端相连,其中间视需要可能装设有油分离器、阀门等其它辅助配件,压缩机3将气态冷媒介质压缩后形成高温高压的冷媒气体,在经过热泵冷凝器12与吹往烘干房1内的空气进行热交换,放出热量将空气加热至设定温度,同时高温高压冷媒介质被冷却凝结成液态冷媒。液态冷媒在其高压力的驱动下流经冷媒管道4的节流装置后形成雾状气液混合冷媒喷射到热泵蒸发器13跟所述的烘干房1内的湿热空气进行热交换,吸收热量将湿热空气冷却至结露凝结出水滴,同时雾状气态冷媒吸热开始蒸发。此时热泵蒸发器13因为只起除湿作用而设计为不完全蒸发,多个热泵蒸发器13可以以并联或串联的方式与主机蒸发器2相连,未完全蒸发的混合态冷媒送至主机蒸发器2继续蒸发成有一定过热度的气态冷媒,经过必要的辅助配件后送到压缩机3重新压缩。The heat pump condenser 12 in the air supply channel 14 is connected to the exhaust end of the compressor 3, and other auxiliary accessories such as oil separators and valves may be installed in the middle if necessary. The compressor 3 compresses the gaseous refrigerant medium to form high temperature and high pressure. The refrigerant gas exchanges heat with the air blown into the drying room 1 through the heat pump condenser 12, and releases heat to heat the air to the set temperature, while the high-temperature and high-pressure refrigerant is cooled and condensed into a liquid refrigerant. Driven by its high pressure, the liquid refrigerant flows through the throttling device of the refrigerant pipeline 4, and then forms a mist-like gas-liquid mixed refrigerant, which is sprayed to the heat pump evaporator 13 to exchange heat with the hot and humid air in the drying room 1, absorbing heat. The hot and humid air is cooled until condensation condenses into water droplets, and at the same time, the mist gaseous refrigerant absorbs heat and starts to evaporate. At this time, the heat pump evaporator 13 is designed to be incompletely evaporated because it only plays the role of dehumidification. Multiple heat pump evaporators 13 can be connected to the host evaporator 2 in parallel or in series, and the incompletely evaporated mixed refrigerant is sent to the host evaporator. 2 Continue to evaporate into a gaseous refrigerant with a certain degree of superheat, and send it to compressor 3 for recompression after passing through necessary auxiliary accessories.
烘干房1的存放空间1a内的被烘干物质蒸发的水分与其空间内的热空气混合为湿空气在安装于空气处理空间1b内的风机11的作用下从回风通道15经过热泵蒸发器13,热泵蒸发器13的热交换量是经过设计计算而能使表面温度低于湿空气露点的,湿空气流经所述的热泵蒸发器13时水蒸气遇冷凝结成水滴被收集到热泵蒸发器13下方的集水盘(131)中,冷凝水再经安装在集水盘131低处的排水管132排出。The moisture evaporated from the material to be dried in the storage space 1a of the drying room 1 is mixed with the hot air in the space to form humid air, which passes through the heat pump evaporator from the return air channel 15 under the action of the fan 11 installed in the air treatment space 1b 13. The heat exchange capacity of the heat pump evaporator 13 is designed and calculated so that the surface temperature is lower than the dew point of the humid air. When the humid air flows through the heat pump evaporator 13, the water vapor condenses into water droplets and is collected into the heat pump for evaporation. In the water collecting pan (131) below the device 13, the condensed water is discharged through the drain pipe 132 installed at the bottom of the water collecting pan 131.
同时,湿空气经分离出水分后变为干空气在风机11的作用下送到所述的热泵冷凝器12加热,加热后的干空气通过送风通道14分配到存放空间1a,并以合理的方位吹向被烘干物质,使被烘干物质中水分再次蒸发。如此循环达到物质烘干的目的。Simultaneously, the wet air becomes dry air after the moisture is separated, and is sent to the heat pump condenser 12 for heating under the action of the blower fan 11, and the heated dry air is distributed to the storage space 1a through the air supply channel 14, and is distributed to the storage space 1a at a reasonable rate. Azimuth blows to the material to be dried, so that the moisture in the material to be dried evaporates again. This cycle achieves the purpose of material drying.
以上所述的仅是本实用新型的一些实施方式。对于本领域的普通技术人员来说,在不脱离本实用新型创造构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。What have been described above are only some embodiments of the present utility model. For those skilled in the art, without departing from the inventive concept of the present utility model, some modifications and improvements can be made, and these all belong to the protection scope of the present utility model.
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CN107647450A (en) * | 2017-10-25 | 2018-02-02 | 宁夏发途发蔬菜产业集团有限公司 | Multilayer chain combined type continuous drying system |
CN107702453A (en) * | 2017-10-31 | 2018-02-16 | 佛山市南海聚腾环保设备有限公司 | A kind of air heat source and thermal pump lamellar body drying system |
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CN107702453A (en) * | 2017-10-31 | 2018-02-16 | 佛山市南海聚腾环保设备有限公司 | A kind of air heat source and thermal pump lamellar body drying system |
CN108444274A (en) * | 2018-02-12 | 2018-08-24 | 中国农业科学院蜜蜂研究所 | A kind of Bee Pollen continuous drier and its drying means |
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CN109405461A (en) * | 2018-11-29 | 2019-03-01 | 江苏天舒电器有限公司 | A kind of agricultural drying equipment of automatic controlled thermal pump-type |
CN109405460A (en) * | 2018-11-29 | 2019-03-01 | 江苏天舒电器有限公司 | A kind of agricultural drying equipment and furnace drying method of automatic controlled thermal pump-type |
CN109520276A (en) * | 2018-12-19 | 2019-03-26 | 宝莲华新能源技术(上海)股份有限公司 | A kind of double source type high temperature heat pump drying equipment |
CN109813064A (en) * | 2019-03-15 | 2019-05-28 | 东莞市国福节能工程有限公司 | Intelligent air energy drying system and its furnace drying method |
CN110926138A (en) * | 2019-12-06 | 2020-03-27 | 深圳璟旭工程有限公司 | High-efficiency energy-saving heat pump dryer |
CN115247944A (en) * | 2020-11-07 | 2022-10-28 | 云南师范大学 | A new type of semi-embedded box heat pump regenerative drying system |
CN115523741A (en) * | 2022-08-09 | 2022-12-27 | 青岛海尔空调器有限总公司 | Control method and device of heat pump dryer and heat pump dryer |
CN115523741B (en) * | 2022-08-09 | 2023-12-19 | 青岛海尔空调器有限总公司 | Control method and device of heat pump dryer and heat pump dryer |
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