CN206582853U - Small-sized domestic garbage pyrolysis stove - Google Patents

Small-sized domestic garbage pyrolysis stove Download PDF

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CN206582853U
CN206582853U CN201720082013.7U CN201720082013U CN206582853U CN 206582853 U CN206582853 U CN 206582853U CN 201720082013 U CN201720082013 U CN 201720082013U CN 206582853 U CN206582853 U CN 206582853U
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pyrolysis
layer
gas collection
slag
pipe
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杨崎峰
宋海农
林宏飞
陈国宁
汤桂腾
周永信
王爱
潘振
詹馥蔓
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Guangxi Boshike Environmental Technology Co ltd
Guangxi Bossco Environmental Protection Technology Co Ltd
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Guangxi Bossco Environmental Protection Technology Co Ltd
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Abstract

The utility model discloses a kind of small-sized domestic garbage pyrolysis stove, the inside of the pyrolysis oven is from top to bottom divided into the baking zone being connected, pyrolytic layer, burning zone and after-flame layer;House refuse charging aperture is set at the top of baking zone, baking zone and/or pyrolytic layer set pyrolysis gas collection to melt down system, collected by pyrolysis gas and after-flame layer and/or burning zone are delivered to after system of melting down collects combustible pyrolysis's gas, burning zone top sets after-flame waste gas collection device, is emitted waste gas by after-flame waste gas collection device;Fire grate and gas distribution system are provided with after-flame layer, the lower section of after-flame layer sets dreg removing system.The small-sized domestic garbage pyrolysis stove of the utility model has the advantages that compact conformation, investment operating cost are low, cloth wind is uniform, pyrolysis is abundant, ash discharge is smooth, the low Ji bioxin growing amount of discharge amount of exhaust gas few.

Description

小型生活垃圾热解炉Small domestic waste pyrolysis furnace

技术领域technical field

本实用新型涉及生活垃圾热解气化处理领域,尤其涉及一种小型生活垃圾热解炉。The utility model relates to the field of domestic garbage pyrolysis and gasification treatment, in particular to a small domestic garbage pyrolysis furnace.

背景技术Background technique

随着我国乡镇化进程的全面推进,农村人口逐渐集中,局部区域产生的生活垃圾因体量小、点位分散、收集困难、运输距离较远和运输成本较高等原因,如何进行妥善处置已成为当前急需解决的迫切问题。早期采用的原始堆放、直接填埋、简单堆肥和露天焚烧等垃圾处理技术因占用大量土地、产生大量有害病菌、排放恶臭及有毒二次污染物质等,对土地资源和生态、生活环境造成不可恢复性的破坏,严重危害人体健康。With the comprehensive advancement of the townshipization process in my country, the rural population is gradually concentrated, and the domestic waste generated in some areas is small in size, scattered in locations, difficult to collect, long in transportation distance, and high in transportation costs. How to properly dispose of it has become an issue. urgent problems that need to be solved urgently. The waste treatment technologies such as original stacking, direct landfill, simple composting and open-air incineration adopted in the early days have caused irreversible damage to land resources, ecology and living environment due to the large amount of land occupied, the generation of a large number of harmful bacteria, the discharge of odor and toxic secondary pollutants, etc. Sexual damage, seriously endangering human health.

近年来,随着环保意识的加强和日益严格的国家环保法规和政策的相继出台,生活垃圾处置的“无害化、减量化和资源化”已成为各国遵循的基本原则,垃圾热解技术作为实现这一原则的有效途径之一,已逐渐得到业界公认。目前,已实现工程应用的热解炉大多配有二燃室以燃尽热解过程产生的热解气,当热解气浓度达不到维持850℃以上的燃烧温度条件时,二噁英的生成量大,此时需添加辅助燃料维持燃烧以促进二噁英的完全分解,二燃室的高温废气经急冷设施降温后进入尾气净化系统。因而,对于小型垃圾热解炉,建造二燃室不但导致设备投资成本的增加,而且热量损失大,运行成本偏高,若温度控制不得当,将导致二噁英等污染物的排放增大。另外,现有技术的热解炉存在布风不均,热解不充分的缺陷。因此,如何低成本、无污染、高效、均匀充分地进行生活垃圾的热解,已成为本领域技术人员亟需解决的技术难题。In recent years, with the strengthening of environmental protection awareness and the successive promulgation of increasingly stringent national environmental protection laws and policies, the "harmless, reduction and recycling" of domestic waste disposal has become the basic principle followed by all countries. Waste pyrolysis technology As one of the effective ways to realize this principle, it has gradually been recognized by the industry. At present, most of the pyrolysis furnaces that have been applied in engineering are equipped with a secondary combustion chamber to burn out the pyrolysis gas generated during the pyrolysis process. The amount of generation is large. At this time, it is necessary to add auxiliary fuel to maintain combustion to promote the complete decomposition of dioxins. The high-temperature exhaust gas from the secondary combustion chamber is cooled by the quenching facility and then enters the exhaust gas purification system. Therefore, for small waste pyrolysis furnaces, the construction of a secondary combustion chamber will not only increase the investment cost of equipment, but also cause a large heat loss and high operating costs. If the temperature is not properly controlled, it will lead to increased emissions of pollutants such as dioxins. In addition, the prior art pyrolysis furnace has the defects of uneven air distribution and insufficient pyrolysis. Therefore, how to carry out pyrolysis of domestic waste in a low-cost, pollution-free, efficient, uniform and sufficient manner has become a technical problem urgently to be solved by those skilled in the art.

实用新型内容Utility model content

本实用新型所要解决的技术问题是提供一种小型生活垃圾热解炉,该热解炉不设二燃室,热解气通过收集回炉系统返回至燃尽层和/或燃烧层燃烧,使热解燃尽后的废气中二噁英等污染物生成量少,解决了现有热解炉存在的上述问题,从而保证垃圾热解炉的连续稳定运行。The technical problem to be solved by the utility model is to provide a small domestic waste pyrolysis furnace, the pyrolysis furnace does not have a secondary combustion chamber, and the pyrolysis gas is returned to the burnout layer and/or combustion layer for combustion through the collection and return furnace system, so that the heat The generation of dioxin and other pollutants in the waste gas after decomposition and combustion is small, which solves the above-mentioned problems existing in the existing pyrolysis furnace, thereby ensuring the continuous and stable operation of the waste pyrolysis furnace.

本实用新型以如下技术方案解决上述技术问题:The utility model solves the above technical problems with the following technical solutions:

本实用新型小型生活垃圾热解炉,其内部由上至下分成相连通的烘干层、热解层、燃烧层和燃尽层;烘干层顶部设置生活垃圾进料口,烘干层和/或热解层设置热解气收集回炉系统,通过热解气收集回炉系统将可燃热解气收集后输送至燃尽层和/或燃烧层,燃烧层上部设置燃尽废气收集装置,通过燃尽废气收集装置将废气排放出去;燃尽层内设置有炉排及布气系统,燃尽层的下方设置排渣系统。The utility model small domestic waste pyrolysis furnace is divided into a drying layer, a pyrolysis layer, a combustion layer and a burnout layer connected from top to bottom inside; the top of the drying layer is provided with a domestic waste feeding port, the drying layer and /or the pyrolysis layer is equipped with a pyrolysis gas collection and return system, and the combustible pyrolysis gas is collected through the pyrolysis gas collection and return system, and then transported to the burnout layer and/or the combustion layer. The exhaust gas collection device discharges the exhaust gas; a grate and a gas distribution system are installed in the burnout layer, and a slag discharge system is installed below the burnout layer.

所述烘干层、热解层、燃烧层和燃尽层分别有设置在炉壁上的检修孔和观察孔以及温度测点及压力测点,其中热解层及燃烧层的中部沿热解炉内壁分别设置一圈导料斜台,用于控制垃圾的下料方向,促进炉内垃圾布料均匀。The drying layer, pyrolysis layer, combustion layer and burnout layer have inspection holes, observation holes, temperature measuring points and pressure measuring points respectively arranged on the furnace wall. The inner wall of the furnace is provided with a circle of material guide slopes, which are used to control the feeding direction of the garbage and promote the uniform distribution of garbage in the furnace.

所述生活垃圾进料口为锥斗形,设置在炉体顶部中央位置,在进料口的中段位置设有抽板,起控料和闭气作用。The feed inlet for domestic waste is cone-shaped, and is set at the center of the top of the furnace body. A pumping plate is provided in the middle of the feed inlet to control the feed and hold air.

所述热解气收集回炉系统由热解气收集装置、焦油捕集器、风机及布气系统经管路按顺序依次连接构成;热解气收集装置安装在烘干层和/或热解层,焦油捕集器和风机设置在炉体外面,由热解气收集装置收集热解气后经焦油捕集器将焦油及大颗粒粉尘分离,再经布气系统进入燃尽层和/或燃烧层。The pyrolysis gas collection and return system is composed of a pyrolysis gas collection device, a tar trap, a fan and a gas distribution system connected in sequence through pipelines; the pyrolysis gas collection device is installed on the drying layer and/or pyrolysis layer, The tar trap and fan are installed outside the furnace body, the pyrolysis gas is collected by the pyrolysis gas collection device, and then the tar and large particle dust are separated by the tar trap, and then enter the burnout layer and/or combustion layer through the gas distribution system .

所述热解气收集装置由热解气集气罩和热解气收集管构成,热解气集气罩呈锥形结构,热解气收集管安装在热解气集气罩内,热解气收集管与焦油捕集器经管路连接。The pyrolysis gas collection device is composed of a pyrolysis gas collection hood and a pyrolysis gas collection pipe, the pyrolysis gas collection hood is in a conical structure, the pyrolysis gas collection pipe is installed in the pyrolysis gas collection The gas collection pipe is connected to the tar trap through pipelines.

所述热解气收集装置由一圈设置在热解炉内壁的防堵集气环和环形热解气收集管构成,环形热解气收集管安装在防堵集气环的下部,环形热解气收集管与焦油捕集器经管路连接。The pyrolysis gas collection device is composed of a circle of anti-blocking gas collection ring and an annular pyrolysis gas collection pipe arranged on the inner wall of the pyrolysis furnace. The annular pyrolysis gas collection pipe is installed at the lower part of the anti-blockage gas collection ring. The gas collection pipe is connected to the tar trap through pipelines.

所述燃尽废气收集装置由废气集气罩和废气收集管构成,废气集气罩呈锥形结构,废气收集管安装在废气集气罩内,废气收集管伸出炉体外面并连接废气出口。The exhaust gas collection device is composed of an exhaust gas collecting hood and an exhaust gas collecting pipe. The exhaust gas collecting hood has a conical structure. The exhaust gas collecting pipe is installed in the exhaust gas collecting hood. The exhaust gas collecting pipe extends out of the furnace body and connects to the exhaust gas outlet.

所述布气系统包括安装在炉排上方的布风管和布风罩,布风管为中空环形管状结构,布风管与设置为中空的炉排相连通,布风罩为锥形多孔布风罩,布风罩经支座安装在炉排上并位于布风管上方。The air distribution system includes an air distribution pipe and an air distribution hood installed above the grate, the air distribution pipe is a hollow annular tubular structure, the air distribution pipe is connected to the hollow grate, and the air distribution hood is a conical porous air distribution The hood, the air distribution hood is installed on the grate through the support and is located above the air distribution pipe.

所述排渣系统由导渣斜槽和出渣口构成,导渣斜槽位于炉体底部并呈倾斜状,导渣斜槽的下部与设在炉体外侧的出渣口相连接,通过导渣斜槽和出渣口将燃尽的灰渣排出热解炉外。The slag discharge system is composed of a slag guide chute and a slag outlet. The slag guide chute is located at the bottom of the furnace body and is inclined. The lower part of the slag guide chute is connected with the slag outlet located outside the furnace body. The slag chute and the slag outlet discharge the burnt ash out of the pyrolysis furnace.

所述排渣系统由无轴螺旋输渣机、灰渣料斗和出渣口构成,灰渣料斗安装在炉排下方并位于无轴螺旋输渣机的上方,无轴螺旋输渣机的输出端与设在炉体外侧的出渣口相连接。The slag discharge system consists of a shaftless screw slag conveyor, an ash hopper and a slag outlet. The ash hopper is installed below the fire grate and above the shaftless screw slag conveyor. The output end of the shaftless screw slag conveyor It is connected with the slag outlet located outside the furnace body.

本实用新型小型生活垃圾热解炉与现有技术相比,具有如下有益效果:Compared with the prior art, the utility model small domestic garbage pyrolysis furnace has the following beneficial effects:

1.本实用新型热解炉不设单独的二燃室,结构紧凑,设备投资成本低,热解气通过收集回炉系统返回至炉内燃烧,无需添加辅助燃料,其燃烧产生的热量为热解层和烘干层提供所需的能量,从而节能降耗且运行成本低。1. The pyrolysis furnace of this utility model does not have a separate secondary combustion chamber. It has a compact structure and low equipment investment cost. The pyrolysis gas is returned to the furnace for combustion through the collection and return system, without adding auxiliary fuel, and the heat generated by the combustion is pyrolysis Layers and drying layers provide the required energy, resulting in energy savings and low operating costs.

2.本实用新型热解炉采用的炉排及布风系统,能促进垃圾均匀充分热解,有效避免炉渣结焦和板结,保证排灰顺畅,通过布风管及布风罩的均匀布风,为燃尽层和燃烧层提供充足的助燃氧,保证垃圾热解炉的连续稳定运行。2. The grate and air distribution system adopted by the pyrolysis furnace of the utility model can promote uniform and sufficient pyrolysis of garbage, effectively avoid coking and hardening of slag, ensure smooth ash discharge, and evenly distribute air through the air distribution pipe and air distribution hood. Provide sufficient combustion-supporting oxygen for the burnout layer and combustion layer to ensure the continuous and stable operation of the garbage pyrolysis furnace.

3.本实用新型热解炉的废气排放量低,热解气回炉燃烧后二噁英生成量少,垃圾中的Cl、 N、S转移到底渣中,使得排烟中NOx、SOx、HCl含量低,减轻后续尾气净化系统的负担。3. The waste gas emission of the pyrolysis furnace of the utility model is low, and the amount of dioxin generated after the pyrolysis gas is returned to the furnace for combustion is small, and the Cl, N, and S in the garbage are transferred to the bottom slag, so that the NOx, SOx, and HCl contents in the exhaust smoke are reduced. Low, reducing the burden on the subsequent exhaust gas purification system.

附图说明Description of drawings

图1是本实用新型小型生活垃圾热解炉的实施例1结构示意图。Fig. 1 is a schematic structural view of Embodiment 1 of the utility model small domestic waste pyrolysis furnace.

图2是本实用新型小型生活垃圾热解炉的实施例2的结构示意图。Fig. 2 is a schematic structural view of Embodiment 2 of the utility model small domestic waste pyrolysis furnace.

图中:1、进料口;2、抽板;3、炉体;4、温度测点;5、观察孔;6、压力测点;7、检修孔;8、导料斜台;9、热解气集气罩;10、热解气收集管;11、防堵集气环;12、焦油捕集器;13、风机;14、一次风进口;15、布气系统;16、布气管;17、布风罩;18、炉排; 19、废气集气罩;20、废气收集管;21、废气出口;22、导渣斜槽;23、灰渣料斗;24、无轴螺旋输渣机;25、出渣口;26、烘干层;27、热解层;28、燃烧层;29、燃尽层。In the figure: 1. Feed inlet; 2. Pumping plate; 3. Furnace body; 4. Temperature measuring point; 5. Observation hole; 6. Pressure measuring point; 7. Inspection hole; Pyrolysis gas collection hood; 10. Pyrolysis gas collection pipe; 11. Anti-blocking gas collection ring; 12. Tar trap; 13. Fan; 14. Primary air inlet; 15. Air distribution system; 16. Air distribution pipe ;17, air distribution hood; 18, fire grate; 19, waste gas collecting hood; 20, waste gas collection pipe; 21, waste gas outlet; 22, slag guide chute; 23, ash hopper; 24, shaftless screw slag 25, slag outlet; 26, drying layer; 27, pyrolysis layer; 28, combustion layer; 29, burnout layer.

具体实施方式detailed description

下面结合附图及具体实施例对本实用新型的技术方案做进一步的阐述。为使附图简洁,图中仅示意性的表示出与本实用新型相关的部分,而且图中具有相同结构或功能的部件,仅示意性的标示出了其中的一个。The technical scheme of the utility model is further elaborated below in conjunction with the accompanying drawings and specific embodiments. In order to make the drawings concise, only parts related to the present utility model are schematically shown in the drawings, and only one of the parts with the same structure or function is shown schematically in the drawings.

实施例1Example 1

如图1所示,本实用新型小型生活垃圾热解炉的炉体3内部从上至下分成相连通的烘干层26、热解层27、燃烧层28和燃尽层29;烘干层26上部设置有用于投入生活垃圾的进料口1,在烘干层26和热解层27之间设置热解气收集回炉系统,热解气收集回炉系统通过管路将可燃热解气收集后输送至燃尽层29和燃烧层28,燃烧层28上部设置燃尽废气收集装置,通过燃尽废气收集装置将废气排放出去;燃尽层29下部设置炉排18及布气系统15,炉体3的底部设置排渣系统。As shown in Figure 1, the inside of the furnace body 3 of the utility model small domestic waste pyrolysis furnace is divided into a drying layer 26, a pyrolysis layer 27, a combustion layer 28 and a burnout layer 29 connected from top to bottom; The upper part of 26 is provided with a feed port 1 for inputting domestic garbage, and a pyrolysis gas collection and return system is provided between the drying layer 26 and the pyrolysis layer 27, and the pyrolysis gas collection and return system collects combustible pyrolysis gas through pipelines. Transported to the burnout layer 29 and the combustion layer 28, the upper part of the combustion layer 28 is equipped with a burnout exhaust gas collection device, and the exhaust gas is discharged through the burnout exhaust gas collection device; the lower part of the burnout layer 29 is equipped with a fire grate 18 and a gas distribution system 15, the furnace body 3. A slag discharge system is set at the bottom.

本实用新型在烘干层26、热解层27、燃烧层28和燃尽层29分别有设置在炉壁上的检修孔7、观察孔5和温度测点4及压力测点6,热解层27及燃烧层28的中部分别沿热解炉内壁设置一圈导料斜台8,用于控制垃圾的下料方向,促进炉内垃圾布料均匀。The utility model has inspection holes 7, observation holes 5, temperature measuring points 4 and pressure measuring points 6 respectively arranged on the furnace wall in the drying layer 26, the pyrolysis layer 27, the combustion layer 28 and the burnout layer 29. The middle part of the layer 27 and the combustion layer 28 is respectively provided with a circle of material guide inclined platform 8 along the inner wall of the pyrolysis furnace, which is used to control the feeding direction of the garbage and promote the even distribution of garbage in the furnace.

所述进料口1为锥斗形,设置在炉体3顶部的中央位置,进料口1的中段位置设置有抽板2,通过抽板2起到控料和闭气作用。The feed inlet 1 is in the shape of a conical bucket, and is arranged at the central position of the top of the furnace body 3, and the middle position of the feed inlet 1 is provided with a pumping plate 2, through which the pumping plate 2 plays the role of material control and gas closure.

所述热解气收集回炉系统由热解气收集装置、焦油捕集器12、风机13及布气系统15 通过管路按照顺序依次连接构成。热解气收集装置由锥形热解气集气罩9和环形热解气收集管10组成,锥形热解气集气罩9呈锥形结构,锥形热解气集气罩9设置在烘干层26或热解层27内,或者烘干层26与热解层27之间,环形热解气收集管10安装在锥形热解气集气罩9的内部;环形热解气收集管10的出口经管路与焦油捕集器12相连接,焦油捕集器12和风机13设置在炉体外面。工作时,通过锥形热解气集气罩9收集热解气,热解气进入环形热解气收集管10,再进入焦油捕集器12,通过焦油捕集器12将焦油及大颗粒粉尘分离,再经布气系统15进入燃尽层和/或燃烧层。焦油捕集器12内部设置多个折流挡板,热解气经多次折流碰撞后与焦油及大颗粒粉尘分离,捕集的焦油和粉尘定期排出后输送至热解炉内燃烧。The pyrolysis gas collection and return system is composed of a pyrolysis gas collection device, a tar trap 12, a fan 13 and a gas distribution system 15 connected sequentially through pipelines. The pyrolysis gas collection device consists of a conical pyrolysis gas collection hood 9 and an annular pyrolysis gas collection pipe 10. The conical pyrolysis gas collection hood 9 has a conical structure, and the conical pyrolysis gas collection hood 9 is set on In the drying layer 26 or the pyrolysis layer 27, or between the drying layer 26 and the pyrolysis layer 27, the annular pyrolysis gas collection pipe 10 is installed inside the conical pyrolysis gas collection hood 9; the annular pyrolysis gas collection The outlet of pipe 10 is connected with tar catcher 12 through pipeline, and tar catcher 12 and blower fan 13 are arranged outside the furnace body. During work, the pyrolysis gas is collected through the conical pyrolysis gas collection hood 9, the pyrolysis gas enters the annular pyrolysis gas collection pipe 10, and then enters the tar trap 12, and the tar and large particle dust are collected by the tar trap 12. separated, and then enter the burnout layer and/or combustion layer through the gas distribution system 15. The tar trap 12 is equipped with a plurality of baffles, and the pyrolysis gas is separated from tar and large particles of dust after multiple deflections and collisions, and the captured tar and dust are regularly discharged and transported to the pyrolysis furnace for combustion.

所述燃尽废气收集装置由废气集气罩19和废气收集管20组成,废气集气罩19呈锥形结构,废气集气罩19设置在燃烧层28上部,废气收集管20安装在废气集气罩19内,废气收集管20伸出炉体外面并连接废气出口21。环形废气收集管20收集的废气汇集至废气收集总管,由废气出口21排出热解炉外,通过风机引入尾气净化系统中进行尾气净化处理。The exhaust gas collecting device is composed of exhaust gas collecting hood 19 and exhaust gas collecting pipe 20. Exhaust gas collecting hood 19 has a conical structure. Exhaust gas collecting hood 19 is arranged on the upper part of combustion layer 28. Inside the gas hood 19 , a waste gas collecting pipe 20 protrudes from the outside of the furnace body and is connected to a waste gas outlet 21 . The exhaust gas collected by the annular exhaust gas collection pipe 20 is collected into the exhaust gas collection main pipe, discharged from the pyrolysis furnace through the exhaust gas outlet 21, and introduced into the exhaust gas purification system by the fan for exhaust gas purification treatment.

所述炉排18可以采用集成排灰排渣、布风供氧和微调防堵功能于一体的炉排,炉排为中空管状结构,炉排18外侧设有一次风进口14,炉排18与布气系统15相连接。The fire grate 18 can be a fire grate that integrates ash and slag discharge, air distribution and oxygen supply, and fine-tuning anti-blocking functions. The fire grate is a hollow tubular structure. Air distribution system 15 is connected.

所述布气系统15由布风管16和布风罩17组成,布风管16为多级中空环形管状结构,布气管16的底部与炉排18的中空管相连通,布风罩17为锥形多孔布风罩,布风罩17上设置多个布气孔,布风罩17经支座与炉排18相连接,并位于布气管16的上方。来自垃圾堆场的臭气通过风机输送至一次风进口14进入炉排18的中空管内,通过布气管16及布气罩 17的布气孔为燃尽层及燃烧层均匀供氧。The air distribution system 15 is composed of an air distribution pipe 16 and an air distribution hood 17. The air distribution pipe 16 is a multi-stage hollow annular tubular structure. The bottom of the air distribution pipe 16 is connected with the hollow pipe of the grate 18. Shaped porous air distribution cover, a plurality of air distribution holes are set on the air distribution cover 17, the air distribution cover 17 is connected with the fire grate 18 through the support, and is positioned at the top of the air distribution pipe 16. The foul gas from the garbage dump is transported to the primary air inlet 14 by the fan and enters the hollow pipe of the fire grate 18, and the air distribution holes of the air distribution pipe 16 and the air distribution cover 17 are evenly supplied with oxygen for the burnout layer and the combustion layer.

所述排渣系统由导渣斜槽22和出渣口25构成,导渣斜槽22位于炉体3底部并呈倾斜状,导渣斜槽22的下部与设在炉体外侧的出渣口25相连通,通过导渣斜槽22和出渣口25将燃尽的灰渣排出热解炉外,这种排渣方式是靠自重自动排渣的方式。The slag discharge system is composed of a slag guide chute 22 and a slag outlet 25. The slag guide chute 22 is located at the bottom of the furnace body 3 and is inclined. 25 is connected, through the slag guide chute 22 and the slag outlet 25, the burnt ash is discharged out of the pyrolysis furnace.

本实用新型小型生活垃圾热解炉在工作时,来自密闭式垃圾转运车的生活垃圾经人工简单分选,挑出可回收部分及玻璃、泥石等不可燃部分后,由上料系统运送至热解炉进料口1,经烘干层26预干燥后,输送至热解层27在稀氧或缺氧条件下热解气化,热解层27工作温度控制在500℃以下,热解气化后的残留物进入燃烧层28和燃尽层29,在布风管16和布风罩17均匀布风的条件下充分燃烧,燃烧过程中将一次风中的氧气基本耗尽,为热解层创造稀氧或缺氧的热解条件,燃尽的灰渣通过炉排18排至导渣斜槽22,最后由出渣口25排出热解炉外。通过热解炉内各层相应的检修孔7、观察孔5、温度测点4及压力测点6,及时反馈热解炉的实际运行状况。热解层及燃烧层的中部沿热解炉内壁分别设置一圈导料斜台8,用于控制垃圾的下料方向,促进炉内垃圾布料均匀。可燃热解气通过热解气收集装置收集后经风机13输送至燃尽层下部的布气系统15,在燃尽层和/或燃烧层内充分燃烧,热解气燃烧产生的热量为热解层和燃尽层提供所需的能量。热解气燃尽的废气由燃尽废气收集装置收集后通过废气出口21排出热解炉外,经风机引入尾气净化系统中进行尾气净化处理。When the small domestic waste pyrolysis furnace of the utility model is working, the domestic waste from the closed garbage transfer vehicle is simply sorted manually, and after the recyclable parts and non-combustible parts such as glass and mud are picked out, they are transported by the feeding system to The feed port 1 of the pyrolysis furnace is pre-dried by the drying layer 26, and then transported to the pyrolysis layer 27 for pyrolysis and gasification under the condition of dilute oxygen or anoxic. The working temperature of the pyrolysis layer 27 is controlled below 500°C. The residue after gasification enters the combustion layer 28 and the burnout layer 29, and is fully burned under the condition of uniform air distribution by the air distribution pipe 16 and the air distribution hood 17. During the combustion process, the oxygen in the primary air is basically exhausted, which is pyrolysis. Create a pyrolysis condition of dilute oxygen or anoxic, and the burnt ash is discharged to the slag guide chute 22 through the grate 18, and finally discharged out of the pyrolysis furnace through the slag outlet 25. Through the corresponding inspection holes 7, observation holes 5, temperature measuring points 4 and pressure measuring points 6 of each layer in the pyrolysis furnace, the actual operation status of the pyrolysis furnace can be fed back in time. The middle part of the pyrolysis layer and the combustion layer is respectively provided with a circle of guide ramps 8 along the inner wall of the pyrolysis furnace, which are used to control the feeding direction of the garbage and promote the uniform distribution of garbage in the furnace. The combustible pyrolysis gas is collected by the pyrolysis gas collection device and transported to the gas distribution system 15 at the lower part of the burnout layer through the fan 13, where it is fully burned in the burnout layer and/or the combustion layer, and the heat generated by the combustion of the pyrolysis gas is pyrolysis Layer and burnout layer provide the required energy. Exhaust gas from the pyrolysis gas is collected by the exhaust gas collection device and discharged out of the pyrolysis furnace through the exhaust gas outlet 21, and then introduced into the exhaust gas purification system through the fan for exhaust gas purification treatment.

实施例2Example 2

本实例的结构与实施例1基本相同,区别在于以下两处:The structure of this example is basically the same as that of Example 1, the difference lies in the following two places:

1)本实例采用的热解气收集装置是由一圈设置在热解炉内壁的防堵集气环11和环形热解气收集管10构成,环形热解气收集管10安装在防堵集气环11的下部,通过防堵集气环 11收集可燃热解气,再经环形热解气收集管10输送至焦油捕集器12,通过焦油捕集器12 将焦油及大颗粒粉尘分离,再经布气系统15进入燃尽层和/或燃烧层。1) The pyrolysis gas collection device used in this example is composed of a circle of anti-blocking gas collection ring 11 arranged on the inner wall of the pyrolysis furnace and an annular pyrolysis gas collection pipe 10, and the annular pyrolysis gas collection pipe 10 is installed in the anti-blocking collection The lower part of the gas ring 11 collects combustible pyrolysis gas through the anti-blocking gas collection ring 11, and then transports it to the tar trap 12 through the annular pyrolysis gas collection pipe 10, and separates tar and large particle dust through the tar trap 12, Then enter the burnout layer and/or combustion layer through the gas distribution system 15 .

2)本实例采用的排渣系统是由无轴螺旋输渣机24、灰渣料斗23和出渣口25构成,灰渣料斗23安装在炉排18的下方并位于无轴螺旋输渣机24的上方,无轴螺旋输渣机24的输出端与设在炉体外侧的出渣口25相连接。从炉排18落下燃尽的灰渣进入灰渣料斗23,经灰渣料斗23再落入无轴螺旋输渣机24上,再经无轴螺旋输渣机24排出炉体外面,这种排渣方式为主动排渣的形式。2) The slagging system used in this example is composed of a shaftless screw slag conveyor 24, ash hopper 23 and a slag outlet 25. The ash hopper 23 is installed under the fire grate 18 and is located at the shaftless screw slag conveyor 24. Above, the output end of the shaftless screw slag conveyor 24 is connected to the slag outlet 25 located outside the furnace body. The burnt ash falling from the grate 18 enters the ash hopper 23, falls into the shaftless screw slag conveyor 24 through the ash hopper 23, and is discharged outside the furnace body through the shaftless screw slag conveyor 24. The slag method is the form of active slag discharge.

以上所述之实施例只是本实用新型的较佳实施方式而己,并非用来限制本实用新型实施范围,如权利要求书所记载的内容,在不脱离本实用新型主要思想情况下进行的各种变更,均包括于本实用新型申请专利范围内。The embodiments described above are only preferred implementations of the present utility model, and are not used to limit the scope of implementation of the present utility model. As described in the claims, various implementations carried out without departing from the main idea of the present utility model All these changes are included in the patent scope of the utility model application.

Claims (10)

1.小型生活垃圾热解炉,其特征在于:所述热解炉由上至下分成相连通的烘干层、热解层、燃烧层和燃尽层;烘干层顶部设置生活垃圾进料口,烘干层和/或热解层设置热解气收集回炉系统,通过热解气收集回炉系统将可燃热解气收集后输送至燃尽层和/或燃烧层,燃烧层上部设置燃尽废气收集装置,通过燃尽废气收集装置将废气排放出去;燃尽层内设置有炉排及布气系统,燃尽层的下方设置排渣系统。1. Small domestic waste pyrolysis furnace, characterized in that: the pyrolysis furnace is divided into connected drying layer, pyrolysis layer, combustion layer and burnout layer from top to bottom; the top of the drying layer is provided with domestic waste feed The drying layer and/or pyrolysis layer is equipped with a pyrolysis gas collection and return system, through which the combustible pyrolysis gas is collected and transported to the burnout layer and/or combustion layer, and the upper part of the combustion layer is set to burn out The exhaust gas collection device discharges the exhaust gas through the exhaust gas collection device; a grate and gas distribution system are installed in the burnout layer, and a slag discharge system is installed below the burnout layer. 2.根据权利要求1所述小型生活垃圾热解炉,其特征在于:所述烘干层、热解层、燃烧层和燃尽层分别有设置在炉壁上的检修孔和观察孔以及温度测点及压力测点,其中热解层及燃烧层的中部沿热解炉内壁分别设置一圈导料斜台,用于控制垃圾的下料方向,促进炉内垃圾布料均匀。2. The small domestic waste pyrolysis furnace according to claim 1, characterized in that: the drying layer, the pyrolysis layer, the combustion layer and the burnout layer respectively have inspection holes and observation holes and temperature monitoring holes arranged on the furnace wall. Measuring points and pressure measuring points, in which a circle of material guide ramps are respectively set along the inner wall of the pyrolysis furnace in the middle of the pyrolysis layer and the combustion layer, which are used to control the feeding direction of the waste and promote the uniform distribution of waste in the furnace. 3.根据权利要求1或2所述小型生活垃圾热解炉,其特征在于:所述生活垃圾进料口为锥斗形,设置在炉体顶部中央位置,在进料口的中段位置设有抽板,起控料和闭气作用。3. The small domestic waste pyrolysis furnace according to claim 1 or 2, characterized in that: the domestic waste feed inlet is in the shape of a cone and bucket, and is arranged at the center of the top of the furnace body. The pumping board plays the role of material control and air-holding. 4.根据权利要求1或2所述小型生活垃圾热解炉,其特征在于:所述热解气收集回炉系统由热解气收集装置、焦油捕集器、风机及布气系统经管路按顺序依次连接构成;热解气收集装置安装在烘干层和/或热解层,焦油捕集器和风机设置在炉体外面,由热解气收集装置收集热解气后经焦油捕集器将焦油及大颗粒粉尘分离,再经布气系统进入燃尽层和/或燃烧层。4. The small domestic waste pyrolysis furnace according to claim 1 or 2, characterized in that: the pyrolysis gas collection and return system consists of a pyrolysis gas collection device, a tar trap, a fan and a gas distribution system in sequence through pipelines The structure is connected sequentially; the pyrolysis gas collection device is installed on the drying layer and/or pyrolysis layer, and the tar trap and fan are arranged outside the furnace body. Tar and large particles of dust are separated, and then enter the burnout layer and/or combustion layer through the gas distribution system. 5.根据权利要求4所述小型生活垃圾热解炉,其特征在于:所述热解气收集装置由热解气集气罩和热解气收集管构成,热解气集气罩呈锥形结构,热解气收集管安装在热解气集气罩内,热解气收集管与焦油捕集器经管路连接。5. The small domestic waste pyrolysis furnace according to claim 4, characterized in that: the pyrolysis gas collection device is composed of a pyrolysis gas collection hood and a pyrolysis gas collection pipe, and the pyrolysis gas collection hood is conical The pyrolysis gas collection pipe is installed in the pyrolysis gas collection hood, and the pyrolysis gas collection pipe is connected to the tar trap through pipelines. 6.根据权利要求4所述小型生活垃圾热解炉,其特征在于:所述热解气收集装置由一圈设置在热解炉内壁的防堵集气环和环形热解气收集管构成,环形热解气收集管安装在防堵集气环的下部,环形热解气收集管与焦油捕集器经管路连接。6. The small domestic waste pyrolysis furnace according to claim 4, characterized in that: the pyrolysis gas collection device is composed of an anti-blocking gas collection ring and an annular pyrolysis gas collection pipe arranged on the inner wall of the pyrolysis furnace, The annular pyrolysis gas collection pipe is installed at the lower part of the anti-blocking gas collection ring, and the annular pyrolysis gas collection pipe is connected with the tar trap through pipelines. 7.根据权利要求1或2所述小型生活垃圾热解炉,其特征在于:所述燃尽废气收集装置由废气集气罩和废气收集管构成,废气集气罩呈锥形结构,废气收集管安装在废气集气罩内,废气收集管伸出炉体外面并连接废气出口。7. The small domestic waste pyrolysis furnace according to claim 1 or 2, characterized in that: the exhaust gas collection device is composed of a waste gas collection hood and a waste gas collection pipe, the waste gas collection hood is in a conical structure, and the waste gas is collected The pipe is installed in the exhaust gas collecting hood, and the exhaust gas collecting pipe extends out of the furnace body and connects to the exhaust gas outlet. 8.根据权利要求1或2所述小型生活垃圾热解炉,其特征在于:所述布气系统包括安装在炉排上方的布风管和布风罩,布风管为中空环形管状结构,布风管与设置为中空的炉排相连通,布风罩为锥形多孔布风罩,布风罩经支座安装在炉排上,并位于布风管上方。8. The small domestic waste pyrolysis furnace according to claim 1 or 2, characterized in that: the gas distribution system includes an air distribution pipe and an air distribution hood installed above the grate, the air distribution pipe is a hollow annular tubular structure, and the distribution The air pipe is connected with the hollow fire grate, the air distribution hood is a conical porous air distribution hood, the air distribution hood is installed on the fire grate through a support, and is located above the air distribution pipe. 9.根据权利要求1或2所述小型生活垃圾热解炉,其特征在于:所述排渣系统由导渣斜槽和出渣口构成,导渣斜槽位于炉体底部并呈倾斜状,导渣斜槽的下部与设在炉体外侧的出渣口相连接,通过导渣斜槽和出渣口将燃尽的灰渣排出热解炉外。9. The small domestic waste pyrolysis furnace according to claim 1 or 2, characterized in that: the slag discharge system is composed of a slag guide chute and a slag outlet, and the slag guide chute is located at the bottom of the furnace body and is inclined. The lower part of the slag guide chute is connected with the slag outlet provided on the outside of the furnace body, and the burnt ash is discharged out of the pyrolysis furnace through the slag guide chute and the slag outlet. 10.根据权利要求1或2所述小型生活垃圾热解炉,其特征在于:所述排渣系统由无轴螺旋输渣机、灰渣料斗和出渣口构成,灰渣料斗安装在炉排下方并位于无轴螺旋输渣机的上方,无轴螺旋输渣机的输出端与设在炉体外侧的出渣口相连接。10. The small domestic waste pyrolysis furnace according to claim 1 or 2, characterized in that: the slag discharge system is composed of a shaftless screw slag conveyor, ash hopper and slag outlet, and the ash hopper is installed on the grate Below and above the shaftless screw slag conveyor, the output end of the shaftless screw slag conveyor is connected to the slag outlet located outside the furnace body.
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CN109028071A (en) * 2018-05-24 2018-12-18 陕西志清宇泰环保设备有限公司 A kind of energy conservation and environmental protection pyrolytic equipment for life refuse
CN111473339A (en) * 2020-03-20 2020-07-31 中国辐射防护研究院 Combustible radioactive waste improved pyrolysis incinerator
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CN111878823A (en) * 2020-07-27 2020-11-03 浙江嘉冠环保股份有限公司 Complete equipment for high-temperature pyrolysis of household garbage
CN112066389A (en) * 2020-09-08 2020-12-11 大连理工大学 A vehicle-mounted garbage disposal system and disposal method utilizing solar energy
CN112391179A (en) * 2019-08-19 2021-02-23 上海能辉科技股份有限公司 Medium recirculation system for bidirectional full-mixing type garbage pyrolysis furnace
CN112610956A (en) * 2020-12-22 2021-04-06 武汉可立尔环保科技有限公司 Gradient temperature-changing garbage pyrolysis method
CN112628746A (en) * 2020-12-23 2021-04-09 盐城桓桠智能装备有限公司 Garbage pyrolysis mechanism
CN114777127A (en) * 2022-03-24 2022-07-22 武汉创力电磁阀有限公司 A compound waste pyrolysis furnace

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107676794A (en) * 2017-11-01 2018-02-09 中冶焦耐(大连)工程技术有限公司 A vapor recovery device and method at the bottom of the second combustion chamber of a hazardous waste incineration system
CN107676794B (en) * 2017-11-01 2023-09-19 中冶焦耐(大连)工程技术有限公司 Device and method for recycling steam at bottom of secondary combustion chamber of hazardous waste incineration system
CN109028071A (en) * 2018-05-24 2018-12-18 陕西志清宇泰环保设备有限公司 A kind of energy conservation and environmental protection pyrolytic equipment for life refuse
CN112391179A (en) * 2019-08-19 2021-02-23 上海能辉科技股份有限公司 Medium recirculation system for bidirectional full-mixing type garbage pyrolysis furnace
CN111473339A (en) * 2020-03-20 2020-07-31 中国辐射防护研究院 Combustible radioactive waste improved pyrolysis incinerator
CN111473339B (en) * 2020-03-20 2023-06-23 中国辐射防护研究院 Improved pyrolysis incinerator for combustible radioactive waste
CN111718734A (en) * 2020-07-15 2020-09-29 农业农村部规划设计研究院 A pyrolysis furnace secondary air distribution and pyrolysis gas return system
CN111718734B (en) * 2020-07-15 2024-12-31 农业农村部规划设计研究院 A two-stage air distribution and pyrolysis gas reflux system for a pyrolysis furnace
CN111878823A (en) * 2020-07-27 2020-11-03 浙江嘉冠环保股份有限公司 Complete equipment for high-temperature pyrolysis of household garbage
CN112066389A (en) * 2020-09-08 2020-12-11 大连理工大学 A vehicle-mounted garbage disposal system and disposal method utilizing solar energy
CN112610956A (en) * 2020-12-22 2021-04-06 武汉可立尔环保科技有限公司 Gradient temperature-changing garbage pyrolysis method
CN112610956B (en) * 2020-12-22 2023-03-28 武汉可立尔环保科技有限公司 Gradient temperature-changing garbage pyrolysis method
CN112628746A (en) * 2020-12-23 2021-04-09 盐城桓桠智能装备有限公司 Garbage pyrolysis mechanism
CN114777127A (en) * 2022-03-24 2022-07-22 武汉创力电磁阀有限公司 A compound waste pyrolysis furnace

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