CN206578682U - A kind of high-precision valve inner face lapping device - Google Patents
A kind of high-precision valve inner face lapping device Download PDFInfo
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- CN206578682U CN206578682U CN201621496096.6U CN201621496096U CN206578682U CN 206578682 U CN206578682 U CN 206578682U CN 201621496096 U CN201621496096 U CN 201621496096U CN 206578682 U CN206578682 U CN 206578682U
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- 238000005516 engineering process Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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Abstract
本实用新型公开了一种高精度阀门内端面研磨装置,包括工作箱、气缸、阀门专用夹具、研磨盘和电动机,所述工作箱上端连接工作台,工作台上安装有立柱,立柱上端安装有气缸,气缸上连接行程开关,气缸和行程开关分别通过控制线电连接控制箱,控制箱固定在立柱上,所述气缸底部连接伸缩杆,伸缩杆底部连接阀门专用夹具,伸缩杆与阀门专用夹具连接处安装有压力传感器,阀门专用夹具下方设有研磨盘,所述一种高精度阀门内端面研磨装置,便于阀门的快速固定,夹紧效果好,自动化控制,使阀门始终保持恒定压力,提高阀门加工的精确度和效率,避免阀门运动过量造成过度磨损,提高阀门加工的质量,降低阀门加工的报废率。
The utility model discloses a high-precision valve internal end surface grinding device, which comprises a working box, a cylinder, a special clamp for valves, a grinding disc and a motor. The cylinder is connected to the travel switch, the cylinder and the travel switch are electrically connected to the control box through the control wire, the control box is fixed on the column, the bottom of the cylinder is connected to the telescopic rod, the bottom of the telescopic rod is connected to the special clamp for the valve, and the special clamp for the telescopic rod and the valve A pressure sensor is installed at the joint, and a grinding disc is installed under the special fixture for the valve. The high-precision valve internal end surface grinding device is convenient for fast fixing of the valve, with good clamping effect and automatic control, so that the valve always maintains a constant pressure and improves The accuracy and efficiency of valve processing can avoid excessive wear caused by excessive valve movement, improve the quality of valve processing, and reduce the scrap rate of valve processing.
Description
技术领域technical field
本实用新型涉及阀门生产加工技术领域,具体是一种高精度阀门内端面研磨装置。The utility model relates to the technical field of valve production and processing, in particular to a high-precision valve inner end surface grinding device.
背景技术Background technique
在阀门的制造中,为了保证阀门的密封性能,需要对其内端面进行研磨,研磨占有相当重要的地位,对阀门的质量有着显著的影响。以往的研磨方式均采用手工研磨。对于阀体,通常使用圆盘状研磨工具,放在腔体内的内端面上,再用连接座连接通过长柄把手来带动研磨盘作研磨运动,这样的研磨方式由于内端面在阀体腔内,研磨比较困难;用手动研磨工具对阀门进行研磨,稳定性较差,导致阀门与研磨盘之间的压力不平衡,导致阀门研磨质量往往不稳定,生产效率低,压力过大,容易导致阀门损坏,报废率比较高,不适用于阀门生产过程中的研磨操作。In the manufacture of valves, in order to ensure the sealing performance of the valves, it is necessary to grind the inner end faces. Grinding occupies a very important position and has a significant impact on the quality of the valves. In the past, the grinding methods were all manual grinding. For the valve body, a disc-shaped grinding tool is usually used, placed on the inner end surface of the cavity, and then connected with a connecting seat through a long handle handle to drive the grinding disc for grinding movement. This grinding method is because the inner end surface is in the valve body cavity. Grinding is more difficult; grinding the valve with manual grinding tools has poor stability, resulting in an imbalance in the pressure between the valve and the grinding disc, resulting in unstable grinding quality of the valve, low production efficiency, and excessive pressure, which can easily lead to damage to the valve , The scrap rate is relatively high, and it is not suitable for grinding operations in the valve production process.
实用新型内容Utility model content
本实用新型的目的在于提供一种高精度阀门内端面研磨装置,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a high-precision valve internal end surface grinding device to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种高精度阀门内端面研磨装置,包括工作箱、气缸、阀门专用夹具、研磨盘和电动机,所述工作箱上端连接工作台,工作台上安装有立柱,立柱上端安装有气缸,气缸上连接行程开关,气缸和行程开关分别通过控制线电连接控制箱,控制箱固定在立柱上,所述气缸底部连接伸缩杆,伸缩杆底部连接阀门专用夹具,伸缩杆与阀门专用夹具连接处安装有压力传感器,所述阀门专用夹具下方设有研磨盘,研磨盘通过卡接件连接旋转轴,旋转轴底部穿过工作台连接电动机,电动机设置在控制箱内。A high-precision valve internal end face grinding device, including a working box, a cylinder, a special fixture for valves, a grinding disc and a motor. The upper end of the working box is connected to a workbench, and a column is installed on the workbench. The travel switch, the cylinder and the travel switch are electrically connected to the control box through the control wires, and the control box is fixed on the column. The bottom of the cylinder is connected to the telescopic rod, and the bottom of the telescopic rod is connected to the special clamp for the valve. For the sensor, there is a grinding disc under the special fixture for the valve, the grinding disc is connected to the rotating shaft through a clamping piece, the bottom of the rotating shaft passes through the workbench and is connected to the motor, and the motor is arranged in the control box.
作为本实用新型进一步的方案:所述立柱为L型结构。As a further solution of the utility model: the column is an L-shaped structure.
作为本实用新型进一步的方案:所述压力传感器通过无线方向连接控制箱。As a further solution of the utility model: the pressure sensor is connected to the control box through wireless direction.
作为本实用新型进一步的方案:所述研磨盘底侧设有定位帽。As a further solution of the utility model: a positioning cap is provided on the bottom side of the grinding disc.
作为本实用新型进一步的方案:所述旋转轴上焊接有限位盘。As a further solution of the utility model: a limiting disc is welded on the rotating shaft.
与现有技术相比,本实用新型的有益效果是:所述一种高精度阀门内端面研磨装置,结构设计合理,操作使用方便,便于阀门的快速固定,夹紧效果好,自动化控制,使阀门始终保持恒定压力,提高阀门加工的精确度和效率,避免阀门运动过量造成过度磨损,提高阀门加工的质量,降低阀门加工的报废率。Compared with the prior art, the utility model has the beneficial effects that: the high-precision valve internal end surface grinding device has a reasonable structural design, convenient operation and use, and is convenient for fast fixing of the valve, with good clamping effect and automatic control, so that The valve always maintains a constant pressure, improves the accuracy and efficiency of valve processing, avoids excessive wear caused by excessive valve movement, improves the quality of valve processing, and reduces the scrap rate of valve processing.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2为本实用新型中研磨盘的结构示意图。Fig. 2 is a schematic diagram of the structure of the grinding disc in the present invention.
图中:1-工作箱、2-限位盘、3-定位帽、4-控制箱、5-立柱、6-控制线、7-行程开关、8-气缸、9-伸缩杆、10-压力传感器、11-阀门专用夹具、12-研磨盘、13-旋转轴、14-工作台、15-电动机、16-卡接件。In the figure: 1-working box, 2-limit plate, 3-positioning cap, 4-control box, 5-column, 6-control line, 7-travel switch, 8-cylinder, 9-telescopic rod, 10-pressure Sensor, 11-special fixture for valve, 12-grinding disc, 13-rotary shaft, 14-table, 15-motor, 16-clamping piece.
具体实施方式detailed description
详见图1~2,本实用新型实施例中,一种高精度阀门内端面研磨装置,包括工作箱1、气缸8、阀门专用夹具11、研磨盘12和电动机15,所述工作箱1上端连接工作台14,工作台14上安装有立柱5,立柱5为L型结构,立柱5上端安装有气缸8,气缸8上连接行程开关7,气缸8和行程开关7分别通过控制线6电连接控制箱4,控制箱4固定在立柱5上,所述气缸8底部连接伸缩杆9,伸缩杆9底部连接阀门专用夹具11,伸缩杆9与阀门专用夹具11连接处安装有压力传感器10,压力传感器10通过无线方向连接控制箱4,所述阀门专用夹具11下方设有研磨盘12,研磨盘12底侧设有定位帽3,研磨盘12通过卡接件16连接旋转轴13,旋转轴13底部穿过工作台14连接电动机15,电动机15设置在控制箱4内,旋转轴13上焊接有限位盘2。See Figures 1-2 for details. In the embodiment of the present utility model, a high-precision valve internal end surface grinding device includes a working box 1, a cylinder 8, a valve special fixture 11, a grinding disc 12 and a motor 15. The upper end of the working box 1 Connect the workbench 14, the workbench 14 is equipped with a column 5, the column 5 is an L-shaped structure, the upper end of the column 5 is installed with a cylinder 8, the cylinder 8 is connected to the travel switch 7, and the cylinder 8 and the travel switch 7 are electrically connected through the control line 6 The control box 4, the control box 4 is fixed on the column 5, the bottom of the cylinder 8 is connected to the telescopic rod 9, the bottom of the telescopic rod 9 is connected to the valve special clamp 11, and the joint between the telescopic rod 9 and the valve special clamp 11 is equipped with a pressure sensor 10, the pressure The sensor 10 is connected to the control box 4 through the wireless direction. A grinding disc 12 is provided under the valve special fixture 11. A positioning cap 3 is provided on the bottom side of the grinding disc 12. The grinding disc 12 is connected to the rotating shaft 13 through a clip 16, and the rotating shaft 13 The bottom passes through the workbench 14 to connect the motor 15, the motor 15 is arranged in the control box 4, and the limit disk 2 is welded on the rotating shaft 13.
使用时,首先将待加工阀门固定在阀门专用夹具11上,然后通过控制箱4启动气缸8和电动机15,并提前设定好阀门收到研磨盘12的压力值,气缸8通过伸缩杆9驱动阀门专用夹具11及阀门向下运动,控制箱4通过行程开关7控制气缸8换向,便于调节伸缩杆9的伸缩运动;电动机15通过旋转轴13带动限位盘2和研磨盘12旋转;阀门向下运动,阀门内端面接触研磨盘12,阀门内端面被研磨盘12研磨,伸缩杆9底部的压力传感器10实时监测阀门受到的压力变化并将压力信号传递至控制箱4,控制箱4通过行程开关7控制气缸8换向调节伸缩杆9的伸缩运动,使阀门始终保持恒定压力,提高阀门加工的精确度和效率,定位帽3及限位盘2对阀门进行限位,避免阀门运动过量造成过度磨损,提高阀门加工的质量,降低阀门加工的报废率。When in use, first fix the valve to be processed on the special valve fixture 11, then start the cylinder 8 and the motor 15 through the control box 4, and set the pressure value of the valve receiving the grinding disc 12 in advance, and the cylinder 8 is driven by the telescopic rod 9 The special clamp 11 for the valve and the valve move downward, and the control box 4 controls the reversing of the cylinder 8 through the travel switch 7, which is convenient for adjusting the telescopic movement of the telescopic rod 9; the motor 15 drives the limit disc 2 and the grinding disc 12 to rotate through the rotating shaft 13; the valve Moving downward, the inner end surface of the valve contacts the grinding disc 12, and the inner end surface of the valve is ground by the grinding disc 12. The pressure sensor 10 at the bottom of the telescopic rod 9 monitors the pressure change of the valve in real time and transmits the pressure signal to the control box 4. The control box 4 passes through the The stroke switch 7 controls the cylinder 8 to reversingly adjust the telescopic movement of the telescopic rod 9, so that the valve always maintains a constant pressure and improves the accuracy and efficiency of valve processing. The positioning cap 3 and the limit plate 2 limit the valve to avoid excessive valve movement. Cause excessive wear, improve the quality of valve processing, and reduce the scrap rate of valve processing.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621496096.6U CN206578682U (en) | 2016-12-27 | 2016-12-27 | A kind of high-precision valve inner face lapping device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621496096.6U CN206578682U (en) | 2016-12-27 | 2016-12-27 | A kind of high-precision valve inner face lapping device |
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| CN206578682U true CN206578682U (en) | 2017-10-24 |
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| CN201621496096.6U Expired - Fee Related CN206578682U (en) | 2016-12-27 | 2016-12-27 | A kind of high-precision valve inner face lapping device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108436666A (en) * | 2018-03-19 | 2018-08-24 | 尹强 | A kind of safety valve testing repair intelligent integrated machine |
| CN108515400A (en) * | 2018-03-30 | 2018-09-11 | 重庆市骞焰机械有限责任公司 | A kind of valve inner face grinding device |
| CN111409010A (en) * | 2020-05-25 | 2020-07-14 | 林媚媚 | A valve body hole burnishing device for valve production |
| CN113245988A (en) * | 2021-06-03 | 2021-08-13 | 河北工业大学 | Polishing adaptive control platform |
-
2016
- 2016-12-27 CN CN201621496096.6U patent/CN206578682U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108436666A (en) * | 2018-03-19 | 2018-08-24 | 尹强 | A kind of safety valve testing repair intelligent integrated machine |
| CN108515400A (en) * | 2018-03-30 | 2018-09-11 | 重庆市骞焰机械有限责任公司 | A kind of valve inner face grinding device |
| CN111409010A (en) * | 2020-05-25 | 2020-07-14 | 林媚媚 | A valve body hole burnishing device for valve production |
| CN113245988A (en) * | 2021-06-03 | 2021-08-13 | 河北工业大学 | Polishing adaptive control platform |
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Address after: No. 478, zhongkou Central Road, Zhuji, Zhejiang, Zhejiang Patentee after: Zhejiang maple leaf pipe industry Polytron Technologies Inc. Address before: 311800 Diankou Town, Zhuji City, Zhejiang Province Patentee before: ZHEJIANG ZHONGYUAN FENGYE PIPES Co.,Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171024 |