CN206575839U - A kind of cutter and turn over and bury the spaced straw returning device of knife - Google Patents

A kind of cutter and turn over and bury the spaced straw returning device of knife Download PDF

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CN206575839U
CN206575839U CN201720144597.6U CN201720144597U CN206575839U CN 206575839 U CN206575839 U CN 206575839U CN 201720144597 U CN201720144597 U CN 201720144597U CN 206575839 U CN206575839 U CN 206575839U
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cutter
knife
cutting
overturning
blade
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李洪文
王浩
王金武
王庆杰
何进
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China Agricultural University
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China Agricultural University
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Abstract

本实用新型涉及一种切割刀和翻埋刀相间排列的秸杆翻埋还田装置。该装置包括主轴辊和动力传动机构,在所述主轴辊上相间排布有切割装置和翻埋装置;进一步地,所述切割装置采用折线型切割刀;所述翻埋装置采用弧线型翻埋刀。本实用新型满足既能防止秸秆被切得过碎,又能使秸秆翻埋均匀,同时能减小机具动力消耗的要求。此装置足够一次实现水稻等的秸秆整杆翻埋还田作业,不再需要其他机具配合完成,并且保证后续的播种作业顺利进行。

The utility model relates to a straw overturning and returning device in which cutting knives and overturning knives are arranged alternately. The device includes a main shaft roller and a power transmission mechanism, and a cutting device and an overturning device are alternately arranged on the main shaft roller; further, the cutting device adopts a broken line cutting knife; the overturning device adopts an arc-shaped overturning device. Bury the knife. The utility model satisfies the requirements of preventing the straw from being cut too much, making the straw overturned evenly, and reducing the power consumption of machines and tools at the same time. This device is enough to realize the operation of overturning and returning the whole stalks of rice and other straws to the field at one time, without the cooperation of other machines and tools, and ensures the smooth progress of subsequent sowing operations.

Description

一种切割刀和翻埋刀相间排列的秸杆翻埋还田装置A device for burying and returning straw with cutting knives and burying knives arranged alternately

技术领域technical field

本实用新型属于农业机械技术领域,特别涉及一种切割刀和翻埋刀相间排列的秸杆翻埋还田装置。The utility model belongs to the technical field of agricultural machinery, in particular to a straw burying and returning device in which cutting knives and burying knives are arranged alternately.

背景技术Background technique

保护性耕作是对农田实行免耕、少耕,尽可能减少土壤耕作,并用作物秸秆、残茬覆盖地表,减少土壤风蚀、水蚀,提高土壤肥力和抗旱能力的一项先进农业耕作方法。其中秸秆还田技术是该项技术实施的一种重要手段,但是一般的秸秆还田装置为甩刀切碎然后再由旋耕机旋耕两遍,同时存在刀具磨损严重、寿命短等问题,作业后存在秸秆被切得过碎、覆盖性差,功率消耗大等问题,给后续的播种工作造成影响。因此需要一种既可以切断秸秆、还田率高而且碎土能力强、秸秆翻埋均匀的秸秆整杆翻埋还田装置。Conservation tillage is an advanced agricultural farming method that implements no-tillage and less-tillage on farmland, reduces soil tillage as much as possible, and covers the surface with crop stalks and residues to reduce soil wind and water erosion, and improve soil fertility and drought resistance. Among them, the straw returning technology is an important means for the implementation of this technology, but the general straw returning device is chopped with a knife and then rotated twice by a rotary tiller. At the same time, there are problems such as serious tool wear and short life. After the operation, there are problems such as the straw is cut too much, the coverage is poor, and the power consumption is large, which affects the subsequent sowing work. Therefore, there is a need for a whole stalk overturning and returning device that can cut off the straw, has a high return rate, strong soil crushing ability, and uniform straw overturning.

实用新型内容Utility model content

针对现有技术不足,本实用新型提供了一种切割刀和翻埋刀相间排列的秸杆翻埋还田装置。Aiming at the deficiencies of the prior art, the utility model provides a device for burying and returning straw with cutting knives and burying knives arranged alternately.

一种切割刀和翻埋刀相间排列的秸杆翻埋还田装置,该装置包括主轴辊和动力传动机构,在所述主轴辊上相间排布有切割装置和翻埋装置。A straw overturning and returning device with cutting knives and overturning knives arranged alternately, the device includes a main shaft roller and a power transmission mechanism, and a cutting device and an overturning device are alternately arranged on the main shaft roller.

切割装置和翻埋装置在主轴辊上依次相间排布为,主轴辊的两端分别为切割装置。优选地,在两端的切割装置外侧再分别设置一个切割装置。The cutting device and the overturning device are arranged alternately on the main shaft roller, and the two ends of the main shaft roller are respectively cutting devices. Preferably, another cutting device is respectively provided outside the cutting devices at both ends.

所述切割装置采用折线型切割刀;所述折线型切割刀由第二连接部和第二切割部组成,在第二切割部的一侧设有刀刃,所述刀刃依次分为三段,第一段刀刃靠近连接部,与折线型切割刀的纵向呈17°夹角;折线型切割刀在第二段刀刃处形成折角,且第二段刀刃展平时与折线型切割刀的纵向平行;第三段刀刃与折线型切割刀的纵向呈28°夹角。折线型切割刀的折角优选为120°。The cutting device adopts a broken-line cutting knife; the broken-line cutting knife is composed of a second connecting part and a second cutting part, and a blade is arranged on one side of the second cutting part, and the blade is divided into three sections in sequence, the first One section of the blade is close to the connecting part, and forms an included angle of 17° with the longitudinal direction of the folding line cutting knife; the folding line cutting knife forms a folding angle at the second section of the cutting knife, and the second section of the blade is parallel to the longitudinal direction of the folding line cutting knife when it is flattened; The longitudinal direction of the three-segment blade and the broken-line cutting knife is at an angle of 28°. The folding angle of the folding line cutting knife is preferably 120°.

所述折线型切割刀沿圆周均匀分布在切割刀盘上组成切割装置,所述切割刀盘固定在主轴辊上。所述切割装置中,至少有一个折线型切割刀的弯折方向与其他折线型切割刀的弯折方向相反。The broken-line cutting knives are uniformly distributed on the cutting disc along the circumference to form a cutting device, and the cutting disc is fixed on the main shaft roller. In the cutting device, the bending direction of at least one zigzag-shaped cutting knife is opposite to that of other zigzag-line-shaped cutting knives.

所述翻埋装置采用弧线型翻埋刀;所述弧线型翻埋刀由第一连接部和第一切割部组成,在第一切割部的一侧设有刀刃,所述刀刃呈圆弧状,且第一切割部的顶部向内翻折,呈圆弧状。The embedding device adopts an arc-shaped embedding knife; the arc-shaped embedding knife is composed of a first connecting part and a first cutting part, and a blade is provided on one side of the first cutting part, and the blade is round It is arc-shaped, and the top of the first cutting part is turned inward to form an arc.

所述弧线形翻埋刀沿圆周均匀分布在翻埋刀盘上组成翻埋装置,所述翻埋刀盘固定在主轴辊上。所述翻埋装置中,至少有一个弧线形翻埋刀的弯曲方向与其他弧线形翻埋刀的弯曲方向相反。The arc-shaped overturning knives are evenly distributed on the overturning cutterhead along the circumference to form an overturning device, and the overturning cutterhead is fixed on the main shaft roller. In the overturning device, the bending direction of at least one arc-shaped overturning knife is opposite to that of other arc-shaped overturning knives.

本实用新型的有益效果为:The beneficial effects of the utility model are:

本发明满足既能防止秸秆被切得过碎,又能使秸秆翻埋均匀,同时又能减小机具动力消耗的秸秆整杆翻埋还田的要求。本发明采用设置在主轴辊上相间排列的切割装置和翻埋装置的技术方案,有效将杂草切割防止其缠绕轴颈和主轴辊,并且有效均匀翻埋秸秆整杆。采用弧线形翻埋刀,减少同一纵平面内刀片数量,增大作业时的切土节距,有效减少了作业动力消耗,同时增大翻埋刀与主轴辊的翻土角,能够提高机具翻埋能力,改善机具作业质量;采用折线型切割刀,有效减少了切割阻力和磨损程度,同时有效的减少作业动力消耗。The invention satisfies the requirements of preventing the straw from being cut too much, making the straw turn over evenly, and reducing the power consumption of machines and implements. The invention adopts the technical scheme of cutting devices and overturning devices arranged alternately on the main shaft roller, effectively cutting weeds to prevent them from being wound around the journal and the main shaft roller, and effectively and evenly overturning the whole stalk. The arc-shaped turning knife is used to reduce the number of blades in the same longitudinal plane, increase the soil cutting pitch during operation, effectively reduce the power consumption of the operation, and increase the turning angle between the turning knife and the main shaft roller, which can improve the machine tool The overturning ability improves the operation quality of the machine tool; the use of the broken line cutting knife effectively reduces the cutting resistance and wear, and at the same time effectively reduces the power consumption of the operation.

此装置足够一次实现水稻等的秸秆整杆翻埋还田作业,不再需要其他机具配合完成,并且保证后续的播种作业顺利进行,有利于推动保护性耕作的进一步推广。This device is enough to realize the operation of overturning and returning the whole stalks of rice and other straws to the field at one time, without the cooperation of other machines and tools, and ensures the smooth progress of subsequent sowing operations, which is conducive to promoting the further promotion of conservation tillage.

附图说明Description of drawings

图1为一种切割刀和翻埋刀相间排列的秸杆翻埋还田装置的主视图。Fig. 1 is a front view of a straw overturning and returning device with cutting knives and overturning knives arranged alternately.

图2为一种切割刀和翻埋刀相间排列的秸杆翻埋还田装置的侧视图。Fig. 2 is a side view of a straw overturning and returning device with cutting knives and overturning knives arranged alternately.

图3为折线型切割装置主视图。Fig. 3 is a front view of the zigzag cutting device.

图4为折线型切割装置侧视图。Fig. 4 is a side view of the zigzag cutting device.

图5为折线型切割刀主视图。Fig. 5 is a front view of the folding line cutting knife.

图6为折线型切割刀侧视图。Fig. 6 is a side view of the folding line cutting knife.

图7为折线型切割刀平面展开图。Fig. 7 is a plane development view of the folding line cutting knife.

图8为弧线型翻埋装置主视图。Fig. 8 is a front view of the arc type land reclamation device.

图9为弧线型翻埋装置侧视图。Fig. 9 is a side view of the arc type land reclamation device.

图10为弧线型翻埋刀主视图。Fig. 10 is a front view of the arc-shaped overturning knife.

图11为弧线型翻埋刀后视图。Fig. 11 is a rear view of the arc-shaped overturning knife.

图12为弧线型翻埋刀俯视图。Figure 12 is a top view of the arc-shaped overturning knife.

图13为弧线形翻埋刀侧视图。Fig. 13 is a side view of the arc-shaped overturning knife.

图14为翻埋装置运动示意图。Figure 14 is a schematic diagram of the movement of the overturning device.

图15为切割装置运动示意图。Fig. 15 is a schematic diagram of the movement of the cutting device.

标号说明:1—花键轴头,2—齿轮定位套,3—轴杯盖,4—轴杯,5—主轴辊,6—翻埋刀盘,7—切割刀盘,8—弧线型翻埋刀,9—折线型切割刀,10—螺栓,11—垫片,12—螺母,13—轴承,81—第一连接部,82—第一切割部,91—第二连接部,92—第二切割部,921—第一段刀刃,922—第二段刀刃,923—第三段刀刃。Explanation of symbols: 1—spline shaft head, 2—gear positioning sleeve, 3—shaft cup cover, 4—shaft cup, 5—spindle roller, 6—overturning cutterhead, 7—cutting cutterhead, 8—curved shape Burying knife, 9—broken line cutting knife, 10—bolt, 11—gasket, 12—nut, 13—bearing, 81—first connecting part, 82—first cutting part, 91—second connecting part, 92 - the second cutting part, 921 - the first blade, 922 - the second blade, 923 - the third blade.

具体实施方式detailed description

下面结合附图和具体实施方式对本实用新型做进一步说明。应该强调的是,下述说明仅仅是示例性的,而不是为了限制本实用新型的范围及其应用。The utility model will be further described below in conjunction with the accompanying drawings and specific embodiments. It should be emphasized that the following descriptions are only illustrative, not intended to limit the scope of the present utility model and its application.

如图1所示为本实施方式提供的一种切割刀和翻埋刀相间排列的秸杆翻埋还田装置,包括主轴辊5、切割装置、翻埋装置,以及驱动主轴辊转动的动力传动机构。As shown in Fig. 1, a cutting knife and an overturning knife provided in this embodiment are alternately arranged for burying and returning field stalks, including a main shaft roller 5, a cutting device, an overturning device, and a power transmission for driving the main shaft roller to rotate. mechanism.

在所述主轴辊5上相间均布排列有切割装置和翻埋装置,且主轴辊5的两端分别为切割装置。为了防止杂草缠绕在主轴辊5的端部和轴颈上,进一步在两端的切割装置外侧再分别设置一个切割装置,即在主轴辊5的两端位置分别连续地布置两个切割装置,来切除两端的杂草,有效防止杂草缠绕在主轴辊5的端部和轴颈上。Cutting devices and overturning devices are evenly arranged alternately on the main shaft roller 5 , and the two ends of the main shaft roller 5 are respectively cutting devices. In order to prevent weeds from being entangled on the ends and journals of the main shaft roller 5, a cutting device is further arranged outside the cutting devices at both ends, that is, two cutting devices are respectively arranged continuously at the two ends of the main shaft roller 5 to Cutting off the weeds at both ends effectively prevents weeds from winding on the ends and journals of the main shaft roller 5 .

切割装置采用折线型切割刀9。如图5-图7所示,所述折线型切割刀9由第二连接部91和第二切割部92组成,在第二切割部92的一侧设有刀刃,所述刀刃依次分为三段,第一段刀刃921靠近第一连接部91,与折线型切割刀9的纵向呈17°夹角;折线型切割刀9在第二段刀刃922处形成折角,所述折角优选为120°,且第二段刀刃922展平时与折线型切割刀9的纵向平行;第三段刀刃923位于折线型切割刀9顶部,与折线型切割刀9的纵向呈28°夹角。在第二连接部91上设有连接孔,如图3-图4所示,四个折线型切割刀9通过螺栓10和螺母12固定在切割刀盘7上组成切割装置,在螺母12与切割刀盘7之间可以增加垫片11。四个折线型切割刀9沿切割刀盘7的圆周均匀分布,且至少有一个折线型切割刀9的弯折方向与其他折线型切割刀9的弯折方向相反。所述切割刀盘7通过焊接固定在主轴辊5上。Cutting device adopts folding line type cutting knife 9. As shown in Fig. 5-Fig. 7, described folding line type cutting knife 9 is made up of second connecting part 91 and second cutting part 92, and one side of second cutting part 92 is provided with blade, and described blade is divided into three parts successively. section, the first segment blade 921 is close to the first connecting portion 91, and is at an angle of 17° with the longitudinal direction of the folded line cutting knife 9; the folded line type cutting knife 9 forms a knuckle at the second segment blade 922, and the knurled angle is preferably 120° , and the second segment blade 922 is parallel to the longitudinal direction of the zigzag cutting knife 9 when it is flattened; On the second connecting portion 91, a connection hole is provided, as shown in Fig. 3-Fig. Spacers 11 can be added between the cutter heads 7 . Four zigzag cutting knives 9 are evenly distributed along the circumference of the cutting disc 7 , and at least one zigzag cutting knife 9 has a bending direction opposite to that of the other zigzag cutting knives 9 . The cutting disc 7 is fixed on the spindle roller 5 by welding.

翻埋装置采用弧线型翻埋刀8。如图10-图13所示,所述弧线型翻埋刀8由第一连接部81和第一切割部82组成,在第一切割部82的一侧设有刀刃,所述刀刃呈圆弧状,且第一切割部82的顶部向内翻折,呈圆弧状。在第一连接部81上设有连接孔,如图8-图9所示,四个弧线形翻埋刀8同样是通过螺栓10、垫片11和螺母12固定在翻埋刀盘6上,组成翻埋装置。四个弧线形翻埋刀8沿翻埋刀盘6的圆周均匀分布,且至少有一个弧线形翻埋刀8的弯曲方向与其他弧线形翻埋刀8的弯曲方向相反。所述翻埋刀盘6通过焊接固定在主轴辊5上。The overturning device adopts an arc type overturning knife 8. As shown in Figures 10-13, the arc-shaped overturning knife 8 is composed of a first connecting portion 81 and a first cutting portion 82, and a blade is provided on one side of the first cutting portion 82, and the blade is round. arc-shaped, and the top of the first cutting portion 82 is turned inwards to be arc-shaped. Connecting holes are provided on the first connecting portion 81, as shown in Fig. 8-Fig. , to form a landfill device. Four arc-shaped overturning knives 8 are evenly distributed along the circumference of the overturning cutter head 6, and the bending direction of at least one arc-shaped overturning knife 8 is opposite to that of other arc-shaped overturning knives 8. The overturning cutter head 6 is fixed on the main shaft roller 5 by welding.

如图1-图2所示,所述动力传动机构包括花键轴头1、轴杯4、轴杯盖3、轴承13、齿轮定位套2及套在花键轴头1上的直齿轮(图中未示出)。两个花键轴头1分别焊接在主轴辊5的两端,通过在花键轴头1上安装直齿轮传递来自变速箱的动力。所述轴承13为滚动轴承,如深沟球轴承。As shown in Figures 1-2, the power transmission mechanism includes a spline shaft head 1, a shaft cup 4, a shaft cup cover 3, a bearing 13, a gear positioning sleeve 2 and a spur gear ( not shown in the figure). The two spline shaft heads 1 are respectively welded to the two ends of the main shaft roller 5, and the spur gears are installed on the spline shaft heads 1 to transmit the power from the gearbox. The bearing 13 is a rolling bearing, such as a deep groove ball bearing.

本装置可用于如水稻等的秸秆整杆翻埋还田,将此装置安装于秸秆整杆翻埋还田机的两个侧箱体之间并且位于机体防护罩壳内部,还田机通过三点悬挂装置挂接到拖拉机上。拖拉机的后输出轴输出动力,通过变速箱和动力传递机构传递到主轴辊5,驱动主轴辊5转动,折线型切割刀9通过切割刀盘7的旋转运动实现旋转切割杂草和秸秆的作用,弧线形型翻埋刀8通过翻埋刀盘6的旋转运动实现旋转切碎土壤并将秸秆均匀翻埋的作用,从而实现切割杂草并且将秸秆整杆均匀翻埋还田的功能。This device can be used for the whole stalks of rice, etc., to be buried and returned to the field. The device is installed between the two side boxes of the whole stalks of rice Point hitch to hitch to tractor. The output power of the rear output shaft of the tractor is transmitted to the main shaft roller 5 through the gearbox and the power transmission mechanism to drive the main shaft roller 5 to rotate, and the folding line cutter 9 realizes the function of rotating and cutting weeds and straw through the rotary motion of the cutting disc 7 . The arc-shaped overturning knife 8 realizes the function of rotating and chopping the soil and evenly overturning the straw through the rotary motion of the overturning cutter head 6, so as to realize the function of cutting weeds and evenly overturning the whole straw and returning it to the field.

折线型切割刀9切割杂草和秸秆分为三个过程:先由第三段刀刃923的大角度刃口向下滑切,然后由第二段刀刃922的平行刃口挤压断裂,最后由第一段刀刃921的小角度刃口完全划断。与传统切割刀相比,这一切割过程大幅度减少磨损程度,增加切割刀的使用寿命,同时增加切割效率,减少动力消耗。The broken line cutter 9 cuts weeds and stalks and is divided into three processes: first, the large-angle cutting edge of the third blade 923 slides downward, then is squeezed and broken by the parallel cutting edges of the second blade 922, and finally is broken by the second blade 922. The small-angle cutting edge of one section of blade 921 cuts off completely. Compared with traditional cutting knives, this cutting process greatly reduces the degree of wear, increases the service life of the cutting knives, and at the same time increases cutting efficiency and reduces power consumption.

同时,弧线型翻埋刀8在切碎土壤并且翻埋秸秆过程中,先由距离回转中心较近侧的切刃切削,逐渐至较远侧切刃,最后由正切刃切削。其轨迹为,由一点切土壤最终变为线切土壤,充分利用了动力来源,减少了动力损耗。Simultaneously, during the process of chopping soil and burying stalks, the arc-shaped overturning knife 8 first cuts from the cutting edge closer to the center of rotation, gradually to the far side cutting edge, and finally cuts by the positive cutting edge. Its trajectory is that the point-cut soil finally becomes the line-cut soil, which makes full use of the power source and reduces power loss.

采用切割装置和翻埋装置相间均布排列的秸杆翻埋还田装置,在切倒秸秆的同时立即将秸秆翻埋于土壤下面,保证土壤将秸秆均匀掩埋,且节省动力消耗;同时折线形切割刀9将杂草切断,有效防止杂草缠绕于主轴辊5;进一步在两端的切割装置外侧再分别设置一个切割装置,能够防止杂草缠绕主轴辊5的端部和轴颈。The cutting device and the overturning device are evenly arranged alternately with the straw overturning and returning device. When the straw is cut down, the straw is immediately overturned and buried under the soil to ensure that the soil bury the straw evenly and save power consumption; at the same time, the broken line The cutting knife 9 cuts off the weeds, effectively preventing the weeds from winding around the main shaft roller 5; further setting a cutting device outside the cutting devices at both ends, which can prevent the weeds from winding the ends and the journal of the main shaft roller 5.

Claims (10)

1. a kind of cutter and turning over and burying the spaced straw returning device of knife, the device includes principal axis roller and power transmission Mechanism, it is characterised in that interphase distribution, which has cutter device and turned over, on the principal axis roller buries device.
2. device according to claim 1, it is characterised in that cutter device and turn over that to bury device alternate successively on principal axis roller Arrange and be, the two ends of principal axis roller are respectively cutter device.
3. device according to claim 2, it is characterised in that set one respectively again on the outside of the cutter device at two ends and cut Cut device.
4. the device according to claim any one of 1-3, it is characterised in that the cutter device is cut using broken line type Knife;The broken line type cutter are made up of second connecting portion and the second cutting part, and blade, institute are provided with the side of the second cutting part State blade and be divided into three sections, first paragraph blade is close to second connecting portion, and the longitudinal direction with broken line type cutter is in 17 ° of angles;Folding Line style cutter form knuckle at second segment blade, and parallel longitudinal with broken line type cutter during the flattening of second segment blade; The longitudinal direction of 3rd section of blade and broken line type cutter is in 28 ° of angles.
5. device according to claim 4, it is characterised in that the knuckle of broken line type cutter is 120 °.
6. device according to claim 4, it is characterised in that the broken line type cutter are circumferentially evenly distributed on cutting Cutter device is constituted on cutterhead, the cutter plate is fixed on principal axis roller.
7. device according to claim 6, it is characterised in that in the cutter device, the cutting of at least one broken line type The overbending direction of knife is opposite with the overbending direction of other broken line type cutter.
8. the device according to claim any one of 1-3, it is characterised in that it is described turn over to bury device and turn over using arc line type bury Knife;The arc line type, which is turned over, to be buried knife and is made up of first connecting portion and the first cutting part, and blade, institute are provided with the side of the first cutting part Blade is stated in arc-shaped, and the top fold inward of the first cutting part, in arc-shaped.
9. device according to claim 8, it is characterised in that the arc line shaped is turned over to bury knife and be circumferentially evenly distributed on to turn over and buried Composition turns over and buries device on cutterhead, and described turn over is buried cutterhead and be fixed on principal axis roller.
10. device according to claim 9, it is characterised in that described turn over is buried in device, at least one arc line shaped, which is turned over, to be buried The bending direction of knife turned over other arc line shapeds bury knife bending direction it is opposite.
CN201720144597.6U 2017-02-17 2017-02-17 A kind of cutter and turn over and bury the spaced straw returning device of knife Expired - Fee Related CN206575839U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108738398A (en) * 2018-05-25 2018-11-06 董晓魏 A kind of deep ploughing knife being applicable in clay ground

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108738398A (en) * 2018-05-25 2018-11-06 董晓魏 A kind of deep ploughing knife being applicable in clay ground
CN108738398B (en) * 2018-05-25 2021-05-28 董晓魏 Be suitable for deep ploughing sword in glutinous soil

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