CN206568256U - A round knife die cutting machine - Google Patents
A round knife die cutting machine Download PDFInfo
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- CN206568256U CN206568256U CN201720242424.8U CN201720242424U CN206568256U CN 206568256 U CN206568256 U CN 206568256U CN 201720242424 U CN201720242424 U CN 201720242424U CN 206568256 U CN206568256 U CN 206568256U
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- 238000005520 cutting process Methods 0.000 title claims abstract description 95
- 230000007704 transition Effects 0.000 claims description 30
- 239000000463 material Substances 0.000 abstract description 85
- 239000003638 chemical reducing agent Substances 0.000 description 30
- 230000005540 biological transmission Effects 0.000 description 10
- 238000003825 pressing Methods 0.000 description 3
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- 239000002699 waste material Substances 0.000 description 2
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- 238000009776 industrial production Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及模切设备领域,尤其涉及一种圆刀模切机。The utility model relates to the field of die-cutting equipment, in particular to a circular knife die-cutting machine.
背景技术Background technique
在进行大批量长版活件生产时,对于材料成本控制具有很高的要求,所以市场就需要研发一些能够提高效率降低成本的设备。目前电子产品辅料模切,一般是经过模切、贴合、排废、转贴等动作完成。具体地是从模切材料切出预定的料块到主材料或者托底上,料块在主材料或托底上的分布视具体需求而定。现有的模切设备将模切材料的运转速度与主材料或者托底的运转速度设置为一样,当主材料或托底上的料块之间的距离较大时,只有部分模切材料被模切成料块,模切材料存在很大的浪费,这样不利于大规模的工业生产。In the production of large quantities of long-run jobs, there are high requirements for material cost control, so the market needs to develop some equipment that can improve efficiency and reduce costs. At present, the die-cutting of electronic product accessories is generally completed through die-cutting, lamination, waste discharge, and transfer. Specifically, a predetermined block is cut out from the die-cut material onto the main material or the backing, and the distribution of the blocks on the main material or the backing depends on specific requirements. Existing die-cutting equipment sets the running speed of the die-cutting material to be the same as that of the main material or the bottom. When the distance between the main material or the blocks on the bottom is large, only part of the die-cutting material is molded. There is a lot of waste in cutting into blocks and die-cutting materials, which is not conducive to large-scale industrial production.
实用新型内容Utility model content
本实用新型的目的在于提供一种圆刀模切机,能有效提高模切材料的利用率。The purpose of the utility model is to provide a circular knife die-cutting machine, which can effectively improve the utilization rate of die-cut materials.
为达此目的,本实用新型采用以下技术方案:For this purpose, the utility model adopts the following technical solutions:
一种圆刀模切机,包括第一工作机构和第二工作机构,所述第一工作机构上设有第一输送装置和模切辊,所述第一输送装置连有第一驱动源,所述第二工作机构上设有第二输送装置,所述第二输送装置连有第二驱动源,所述第二输送装置的输送速度小于所述第一输送装置的输送速度,所述第一输送装置包括第一输送辊,所述第一输送辊位于所述模切辊的下方,所述模切辊上设有刀模,所述模切辊与所述第一输送辊齿轮连接。A circular knife die-cutting machine, comprising a first working mechanism and a second working mechanism, the first working mechanism is provided with a first conveying device and a die-cutting roller, and the first conveying device is connected with a first driving source, The second working mechanism is provided with a second conveying device, the second conveying device is connected with a second driving source, the conveying speed of the second conveying device is lower than the conveying speed of the first conveying device, and the conveying speed of the second conveying device is lower than that of the first conveying device. A conveying device includes a first conveying roller, the first conveying roller is located below the die-cutting roller, a knife mold is arranged on the die-cutting roller, and the die-cutting roller is gear-connected with the first conveying roller.
具体地,第一工作机构用于输送主材料同时从模切材料上切出料块到主材料上;第二工作机构上的第二输送装置用于输送模切材料。第二输送装置的输送速度小于第一输送装置的输送速度,因此当主材料上的料块之间有距离时,第一输送装置带动主材料正常运转,而第二输送装置则可根据料块之间的距离调节自身带动模切材料的运动速度,以实现模切材料运行的距离小于主材料预定运转的距离,这样相邻两次刀模从模切材料上切出料块的位置间的距离非常小,也即最大程度的利用了模切材料。当第一驱动源和第二驱动源都为持续运转时,通过调节第一驱动源和第二驱动源的速度来实现第二输送装置的输送速度小于第一输送装置的输送速度;当第一驱动源和第二驱动源的速度相同时,可通过调节第一驱动源和第二驱动源的运转周期来实现第二输送装置的输送速度小于第一输送装置的输送速度。Specifically, the first working mechanism is used for conveying the main material while cutting out the block from the die-cutting material to the main material; the second conveying device on the second working mechanism is used for conveying the die-cutting material. The conveying speed of the second conveying device is lower than the conveying speed of the first conveying device, so when there is a distance between the blocks on the main material, the first conveying device drives the main material to run normally, and the second conveying device can drive the main material according to the distance between the blocks. Adjust the distance between them to drive the movement speed of the die-cut material, so that the running distance of the die-cut material is less than the predetermined running distance of the main material, so that the distance between the positions where two adjacent knife dies cut out the material block from the die-cut material Very small, which means making the most of the die-cut material. When both the first driving source and the second driving source are in continuous operation, the conveying speed of the second conveying device is lower than the conveying speed of the first conveying device by adjusting the speeds of the first driving source and the second driving source; When the speeds of the driving source and the second driving source are the same, the conveying speed of the second conveying device can be lower than that of the first conveying device by adjusting the operating cycles of the first driving source and the second driving source.
进一步的,主材料通过第一输送辊来输送,模切辊与第一输送辊通过两个规格相同的齿轮进行传动连接;因此,设置在模切辊上的刀模能实现当第一输送辊带动主材料运行固定的距离时从模切材料上切出料块到主材料上。进一步的,模切材料远离第二输送装置的一端设置有废料收卷装置,保证模切材料在第一输送装置和第二输送装置之间流畅的运行。Further, the main material is conveyed by the first conveying roller, and the die-cutting roller and the first conveying roller are connected by two gears with the same specification; therefore, the knife die set on the die-cutting roller can realize When the main material is driven to run a fixed distance, the block is cut from the die-cut material to the main material. Further, a scrap winding device is provided at the end of the die-cut material away from the second conveying device, so as to ensure the smooth running of the die-cut material between the first conveying device and the second conveying device.
作为优选,所述第一工作机构包括第一底座和设于所述第一底座两端的两块第一立板,所述第一输送辊的两端分别连于所述第一立板上,所述第一输送装置还包括第二输送辊,所述第二输送辊位于所述第一输送辊的下方,所述第一输送辊与所述第二输送辊齿轮连接。Preferably, the first working mechanism includes a first base and two first vertical plates arranged at both ends of the first base, and the two ends of the first conveying roller are respectively connected to the first vertical plates, The first conveying device further includes a second conveying roller, the second conveying roller is located below the first conveying roller, and the first conveying roller is gear-connected to the second conveying roller.
作为优选,所述第一驱动源包括第一电机和第一减速机,所述第一电机的输出轴与所述第一减速机的输入轴相连,所述第一减速机的输出轴与所述第二输送辊相连。Preferably, the first drive source includes a first motor and a first reducer, the output shaft of the first motor is connected to the input shaft of the first reducer, and the output shaft of the first reducer is connected to the first reducer. The second conveying roller is connected.
具体地,第一电机通过第一减速机带动第二输送辊的转动,第二输送辊通过齿轮带动第一输送辊的转动,主材料与第一输送辊的顶部接触并通过第一输送辊的转动带动在水平方向运动。Specifically, the first motor drives the rotation of the second conveying roller through the first reducer, and the second conveying roller drives the rotation of the first conveying roller through the gear, and the main material contacts the top of the first conveying roller and passes through the top of the first conveying roller. The rotation drives the movement in the horizontal direction.
作为优选,所述模切辊与所述第一输送辊之间设有第一竖弹簧,所述模切辊的上方设有第一竖向调节件,所述第一竖向调节件与所述第一立板螺纹连接;As a preference, a first vertical spring is provided between the die-cutting roller and the first conveying roller, a first vertical adjustment member is provided above the die-cutting roller, and the first vertical adjustment member is connected to the first vertical adjustment member. The threaded connection of the first riser;
和/或,所述第一立板上设有调刀盒,所述调刀盒内设有横弹簧,所述横弹簧的一端与所述模切辊相连,所述横弹簧的另一端连有横向调节件,所述横向调节件与所述调刀盒螺纹连接。And/or, a knife adjustment box is provided on the first vertical plate, a horizontal spring is arranged in the knife adjustment box, one end of the horizontal spring is connected to the die-cutting roller, and the other end of the horizontal spring is connected to the die-cutting roller. There is a horizontal adjustment piece, and the horizontal adjustment piece is screwed with the knife adjustment box.
具体地,需要调节模切辊与第一输送辊之间的距离时,旋转第一竖向调节件可实现第一竖向调节的上下运动,第一竖向调节件的底部将模切辊向下压时第一竖弹簧压缩,模切辊与第一输送辊之间的距离变小,第一竖向调节件的底部向上运动时第一竖弹簧将模切辊向上顶,模切辊与第一输送辊之间的距离变大。Specifically, when it is necessary to adjust the distance between the die-cutting roller and the first conveying roller, the first vertical adjustment can be realized by rotating the first vertical adjustment member, and the bottom of the first vertical adjustment member moves the die-cutting roller to When pressing down, the first vertical spring is compressed, and the distance between the die-cutting roller and the first conveying roller becomes smaller. When the bottom of the first vertical adjustment member moves upward, the first vertical spring pushes the die-cutting roller upward, and the die-cutting roller and the first conveying roller move upward. The distance between the first conveying rollers becomes larger.
进一步的,需要调节模切辊的横向位置时,旋转横向调节件可实现横向调节件沿模切辊的轴线方向的运动,横向调节件通过横弹簧带动模切辊沿着模切辊自身轴线方向运动。Further, when it is necessary to adjust the lateral position of the die-cutting roller, rotating the lateral adjustment member can realize the movement of the lateral adjustment member along the axis direction of the die-cutting roller, and the lateral adjustment member drives the die-cutting roller along the axial direction of the die-cutting roller through a transverse spring. sports.
作为优选,所述第二工作机构包括第二底座和设于所述第二底座两端的两块第二立板,所述第二输送装置包括第三输送辊和设于所述第三输送辊下方的第四输送辊,所述第三输送辊与所述第四输送辊齿轮连接,所述第三输送辊的两端分别连于所述第二立板上,所述第四输送辊的两端分别连于所述第二立板上。Preferably, the second working mechanism includes a second base and two second vertical plates arranged at both ends of the second base, and the second conveying device includes a third conveying roller and a The fourth conveying roller below, the third conveying roller is gear-connected with the fourth conveying roller, the two ends of the third conveying roller are respectively connected to the second vertical plate, the fourth conveying roller The two ends are respectively connected to the second riser.
作为优选,所述第二输送装置还包括第五输送辊,所述第五输送辊设于所述第四输送辊下方,所述第五输送辊与所述第四输送辊齿轮连接,所述第二驱动源包括第二电机和第二减速机,所述第二电机的输出轴与所述第二减速机的输入轴相连,所述第二减速机的输出轴与所述第五输送辊相连。Preferably, the second conveying device further includes a fifth conveying roller, the fifth conveying roller is arranged below the fourth conveying roller, the fifth conveying roller is gear-connected with the fourth conveying roller, the The second drive source includes a second motor and a second reducer, the output shaft of the second motor is connected to the input shaft of the second reducer, and the output shaft of the second reducer is connected to the fifth conveying roller connected.
具体地,第二电机通过第二减速机带动第五输送辊转动,第五输送辊通过齿轮传动带动第四输送辊转动,第四输送辊通过齿轮传动带动第三输送辊转动。模切材料从第二工作机构靠近第一工作机构的一侧穿过第三输送辊与第四输送辊之间的间隙,然后绕第四输送辊半圈后从第三输送辊与第四输送辊之间的间隙穿回第二工作机构靠近第一工作机构的一侧。Specifically, the second motor drives the fifth conveying roller to rotate through the second reducer, the fifth conveying roller drives the fourth conveying roller to rotate through gear transmission, and the fourth conveying roller drives the third conveying roller to rotate through gear transmission. The die-cutting material passes through the gap between the third conveying roller and the fourth conveying roller from the side of the second working mechanism close to the first working mechanism, and then goes around the fourth conveying roller for half a circle and then is conveyed from the third conveying roller to the fourth conveying roller. The gap between the rollers passes back to the side of the second working mechanism close to the first working mechanism.
进一步的,可将第一电机和第二电机选择为同一规格的伺服电机。为了达到第二输送装置的输送速度小于第一输送装置的输送速度,可将第一电机设置为连续转动,而第二电机设置为间隔运动,也即第二电机运转一圈后静止一圈的时间再进行下一次转动。Further, the first motor and the second motor can be selected as servo motors of the same specification. In order to achieve that the conveying speed of the second conveying device is lower than the conveying speed of the first conveying device, the first motor can be set to rotate continuously, while the second motor can be set to move at intervals, that is, the second motor runs one circle and then stops for one circle. Time to make another turn.
作为优选,所述第三输送辊与所述第四输送辊之间设有第二竖弹簧,所述第三输送辊的上方设有第二竖向调节件,所述第二竖向调节件与所述第二立板螺纹连接。Preferably, a second vertical spring is provided between the third conveying roller and the fourth conveying roller, and a second vertical adjustment member is provided above the third conveying roller, and the second vertical adjustment member It is threadedly connected with the second riser.
作为优选,所述第一工作机构靠近所述第二工作机构的一侧设有第一过渡辊,所述第一过渡辊与所述第一立板之间设有第一连接架,所述第一过渡辊与所述第一连接架转动连接,所述第一连接架与所述第一立板可拆卸连接,所述第一工作机构远离所述第二工作机构的一侧设有第二过渡辊,所述第二过渡辊与所述第一立板之间设有第二连接架,所述第二过渡辊与所述第二连接架转动连接,所述第二连接架与所述第一立板可拆卸连接。Preferably, a first transition roller is provided on a side of the first working mechanism close to the second working mechanism, a first connecting frame is provided between the first transition roller and the first vertical plate, and the The first transition roller is rotatably connected to the first connecting frame, the first connecting frame is detachably connected to the first vertical plate, and the side of the first working mechanism away from the second working mechanism is provided with a second Two transition rollers, a second connecting frame is arranged between the second transition roller and the first vertical plate, the second transition roller is rotatably connected to the second connecting frame, and the second connecting frame is connected to the second connecting frame The first riser is detachably connected.
作为优选,还包括第三工作机构,所述第三工作机构位于所述第一工作机构远离所述第二工作机构的一侧,所述第三工作机构包括第三电机、第三减速机、底辊、中辊、胶辊、第三底座和设于所述第三底座两端的两块第三立板,所述第三电机的输出轴与所述第三减速机的输入轴相连,所述第三减速机的输出轴与所述底辊相连,所述中辊位于所述底辊的上方,所述底辊与所述中辊齿轮连接,所述胶辊位于所述中辊的上方,所述中辊与所述胶辊齿轮连接,所述中辊的两端分别连于所述第三立板上,所述胶辊的两端分别连于所述第三立板上。Preferably, it also includes a third working mechanism, the third working mechanism is located on the side of the first working mechanism away from the second working mechanism, and the third working mechanism includes a third motor, a third reducer, The bottom roller, the middle roller, the rubber roller, the third base and two third vertical plates arranged at both ends of the third base, the output shaft of the third motor is connected with the input shaft of the third reducer, and the The output shaft of the third reducer is connected to the bottom roller, the middle roller is located above the bottom roller, the bottom roller is connected to the middle roller gear, and the rubber roller is located above the middle roller , the middle roller is gear-connected to the rubber roller, the two ends of the middle roller are respectively connected to the third vertical plate, and the two ends of the rubber roller are respectively connected to the third vertical plate.
具体地,第三工作机构主要用于将料块与主材料压合。第三电机通过第三减速机带动底辊转动,底辊通过齿轮传动带动中辊转动,中辊通过齿轮传动带动胶辊转动。主材料和料块通过中辊与胶辊之间的间隙时,由于胶辊表面的非刚性材料的作用,料块被压力作用后与主材料贴合。Specifically, the third working mechanism is mainly used for pressing the block and the main material. The third motor drives the bottom roller to rotate through the third reducer, the bottom roller drives the middle roller to rotate through gear transmission, and the middle roller drives the rubber roller to rotate through gear transmission. When the main material and the material block pass through the gap between the middle roller and the rubber roller, due to the effect of the non-rigid material on the surface of the rubber roller, the material block is pressed and bonded to the main material.
作为优选,所述第三工作机构远离所述第二工作机构的一侧设有第三过渡辊,所述第三过渡辊与所述第三立板之间设有第三连接架,所述第三过渡辊与所述第三连接架转动连接,所述第三连接架与所述第三立板可拆卸连接,所述中辊与所述胶辊之间设有第三竖弹簧,所述胶辊的上方设有第三竖向调节件,所述第三竖向调节件与所述第三立板螺纹连接。Preferably, a third transition roller is provided on the side of the third working mechanism away from the second working mechanism, a third connecting frame is provided between the third transition roller and the third vertical plate, and the The third transition roller is rotatably connected to the third connecting frame, the third connecting frame is detachably connected to the third vertical plate, and a third vertical spring is arranged between the middle roller and the rubber roller, so that A third vertical adjustment member is provided above the rubber roller, and the third vertical adjustment member is screwed to the third vertical plate.
本实用新型的有益效果:第二输送装置的输送速度小于第一输送装置的输送速度,因此当主材料上的料块之间有距离时,第一输送装置带动主材料正常运转,而第二输送装置则可根据料块之间的距离调节自身带动模切材料的运动速度,以实现模切材料运行的距离小于主材料预定运转的距离,这样相邻两次刀模从模切材料上切出料块的位置间的距离非常小,也即最大程度的利用了模切材料。The beneficial effects of the utility model: the conveying speed of the second conveying device is lower than that of the first conveying device, so when there is a distance between the blocks on the main material, the first conveying device drives the main material to run normally, while the second conveying device The device can adjust the movement speed of the die-cut material by itself according to the distance between the material blocks, so that the running distance of the die-cut material is less than the predetermined running distance of the main material, so that two adjacent dies are cut out from the die-cut material. The distance between the positions of the blocks is very small, which means that the die-cut material is used to the greatest extent.
附图说明Description of drawings
图1是圆刀模切机的俯视图;Fig. 1 is the top view of circular knife die cutting machine;
图2是圆刀模切机的正视图;Fig. 2 is the front view of the circular knife die-cutting machine;
图3是圆刀模切机的左视图;Fig. 3 is the left side view of circular knife die cutting machine;
图4是第一工作机构的结构示意图;Fig. 4 is a schematic structural view of the first working mechanism;
图5是第二工作机构的结构示意图;Fig. 5 is the structural representation of the second working mechanism;
图6是第三工作机构的结构示意图;Fig. 6 is a schematic structural view of the third working mechanism;
图中:In the picture:
1、第一工作机构;101、模切辊;102、第一输送辊;103、刀模;104、第一底座;105、第一立板;1051、调刀盒;1052、横向调节件;1053、第一过渡辊;1054、第一连接架;1055、第二过渡辊;1056、第二连接架;106、第二输送辊;107、第一竖弹簧;108、第一竖向调节件;1. The first working mechanism; 101. The die-cutting roller; 102. The first conveying roller; 103. The knife mold; 104. The first base; 105. The first vertical plate; 1051. The knife adjustment box; 1053, the first transition roller; 1054, the first connecting frame; 1055, the second transition roller; 1056, the second connecting frame; 106, the second conveying roller; 107, the first vertical spring; 108, the first vertical adjustment member ;
2、第二工作机构;201、第二底座;202、第二立板;203、第三输送辊;204、第四输送辊;205、第五输送辊;206、第二竖弹簧;207、第二竖向调节件;2, the second working mechanism; 201, the second base; 202, the second vertical plate; 203, the third conveying roller; 204, the fourth conveying roller; 205, the fifth conveying roller; 206, the second vertical spring; 207, the second vertical adjustment member;
3、第一驱动源;301、第一电机;302、第一减速机;3. The first driving source; 301. The first motor; 302. The first reducer;
4、第二驱动源;401、第二电机;402、第二减速机;4. The second drive source; 401, the second motor; 402, the second reducer;
5、第三工作机构;501、第三电机;502、第三减速机;503、底辊;504、中辊;505、胶辊;506、第三底座;507、第三立板;5071、第三过渡辊;5072、第三连接架;508、第三竖弹簧;509、第三竖向调节件;5. The third working mechanism; 501, the third motor; 502, the third reducer; 503, the bottom roller; 504, the middle roller; 505, the rubber roller; 506, the third base; 507, the third vertical plate; 5071, The third transition roller; 5072, the third connecting frame; 508, the third vertical spring; 509, the third vertical adjustment member;
6、模切材料;6. Die-cutting material;
7、料块;7. Material block;
8、主材料。8. Main material.
具体实施方式detailed description
下面结合附图并通过具体实施方式来进一步说明本实用新型的技术方案。The technical scheme of the utility model will be further described below in conjunction with the accompanying drawings and through specific embodiments.
实施例一Embodiment one
如图1-6所示的一种圆刀模103切机,包括第一工作机构1和第二工作机构2,第一工作机构1上设有第一输送装置和模切辊101,第一输送装置连有第一驱动源3,第二工作机构2上设有第二输送装置,第二输送装置连有第二驱动源4,第二输送装置的输送速度小于第一输送装置的输送速度,第一输送装置包括第一输送辊102,第一输送辊102位于模切辊101的下方,模切辊101上设有刀模103,模切辊101与第一输送辊102齿轮连接。A circular knife mold 103 cutting machine as shown in Figure 1-6, includes a first working mechanism 1 and a second working mechanism 2, the first working mechanism 1 is provided with a first conveying device and a die-cutting roller 101, the first The conveying device is connected with a first driving source 3, the second working mechanism 2 is provided with a second conveying device, the second conveying device is connected with a second driving source 4, and the conveying speed of the second conveying device is lower than that of the first conveying device , the first conveying device includes a first conveying roller 102 , the first conveying roller 102 is located below the die-cutting roller 101 , the die-cutting roller 101 is provided with a knife mold 103 , and the die-cutting roller 101 is connected to the first conveying roller 102 by gears.
具体地,第一工作机构1用于输送主材料8同时从模切材料6上切出料块7到主材料8上;第二工作机构2上的第二输送装置用于输送模切材料6。第二输送装置的输送速度小于第一输送装置的输送速度,因此当主材料8上的料块7之间有距离时,第一输送装置带动主材料8正常运转,而第二输送装置则可根据料块7之间的距离调节自身带动模切材料6的运动速度,以实现模切材料6运行的距离小于主材料8预定运转的距离,这样相邻两次刀模103从模切材料6上切出料块7的位置间的距离非常小,也即最大程度的利用了模切材料6。当第一驱动源3和第二驱动源4都为持续运转时,通过调节第一驱动源3和第二驱动源4的速度来实现第二输送装置的输送速度小于第一输送装置的输送速度;当第一驱动源3和第二驱动源4的速度相同时,可通过调节第一驱动源3和第二驱动源4的运转周期来实现第二输送装置的输送速度小于第一输送装置的输送速度。Specifically, the first working mechanism 1 is used to transport the main material 8 while cutting out the block 7 from the die-cut material 6 to the main material 8; the second conveying device on the second working mechanism 2 is used to transport the die-cut material 6 . The conveying speed of the second conveying device is less than the conveying speed of the first conveying device, so when there is a distance between the blocks 7 on the main material 8, the first conveying device drives the main material 8 to run normally, and the second conveying device can according to The distance between the material blocks 7 is adjusted to drive the speed of movement of the die-cutting material 6, so that the running distance of the die-cutting material 6 is less than the predetermined running distance of the main material 8, so that the two adjacent knife dies 103 from the die-cutting material 6 The distance between the positions where the material block 7 is cut out is very small, that is, the die-cut material 6 is utilized to the greatest extent. When both the first driving source 3 and the second driving source 4 are in continuous operation, the conveying speed of the second conveying device is lower than the conveying speed of the first conveying device by adjusting the speed of the first driving source 3 and the second driving source 4 ; When the speed of the first driving source 3 and the second driving source 4 is the same, the delivery speed of the second conveying device can be lower than that of the first conveying device by adjusting the operating cycle of the first driving source 3 and the second driving source 4 transfer speed.
进一步的,主材料8通过第一输送辊102来输送,模切辊101与第一输送辊102通过两个规格相同的齿轮进行传动连接;因此,设置在模切辊101上的刀模103能实现当第一输送辊102带动主材料8运行固定的距离时从模切材料6上切出料块7到主材料8上。进一步的,模切材料6远离第二输送装置的一端设置有废料收卷装置,保证模切材料6在第一输送装置和第二输送装置之间流畅的运行。Further, the main material 8 is conveyed by the first conveying roller 102, and the die-cutting roller 101 and the first conveying roller 102 are connected by transmission through two gears with the same specification; therefore, the knife die 103 arranged on the die-cutting roller 101 can Realize that when the first conveying roller 102 drives the main material 8 to travel a fixed distance, the material block 7 is cut out from the die-cutting material 6 onto the main material 8 . Further, a scrap winding device is provided at the end of the die-cut material 6 away from the second conveying device, so as to ensure the smooth running of the die-cut material 6 between the first conveying device and the second conveying device.
于本实施例中,第一工作机构1包括第一底座104和设于第一底座104两端的两块第一立板105,第一输送辊102的两端分别连于第一立板105上,第一输送装置还包括第二输送辊106,第二输送辊106位于第一输送辊102的下方,第一输送辊102与第二输送辊106齿轮连接。In this embodiment, the first working mechanism 1 includes a first base 104 and two first vertical plates 105 arranged at both ends of the first base 104, and the two ends of the first conveying roller 102 are respectively connected to the first vertical plates 105 , the first conveying device further includes a second conveying roller 106 , the second conveying roller 106 is located below the first conveying roller 102 , and the first conveying roller 102 is geared to the second conveying roller 106 .
于本实施例中,第一驱动源3包括第一电机301和第一减速机302,第一电机301的输出轴与第一减速机302的输入轴相连,第一减速机302的输出轴与第二输送辊106相连。In this embodiment, the first driving source 3 includes a first motor 301 and a first reducer 302, the output shaft of the first motor 301 is connected with the input shaft of the first reducer 302, and the output shaft of the first reducer 302 is connected with the first reducer 302. The second conveying rollers 106 are connected.
具体地,第一电机301通过第一减速机302带动第二输送辊106的转动,第二输送辊106通过齿轮带动第一输送辊102的转动,主材料8与第一输送辊102的顶部接触并通过第一输送辊102的转动带动在水平方向运动。Specifically, the first motor 301 drives the rotation of the second conveying roller 106 through the first reducer 302, the second conveying roller 106 drives the rotation of the first conveying roller 102 through the gear, and the main material 8 is in contact with the top of the first conveying roller 102 And driven by the rotation of the first conveying roller 102 to move in the horizontal direction.
于本实施例中,模切辊101与第一输送辊102之间设有第一竖弹簧107,模切辊101的上方设有第一竖向调节件108,第一竖向调节件108与第一立板105螺纹连接;第一立板105上设有调刀盒1051,调刀盒1051内设有横弹簧,横弹簧的一端与模切辊101相连,横弹簧的另一端连有横向调节件1052,横向调节件1052与调刀盒1051螺纹连接。In this embodiment, a first vertical spring 107 is provided between the die-cutting roller 101 and the first conveying roller 102, a first vertical adjustment member 108 is provided above the die-cutting roller 101, and the first vertical adjustment member 108 and The first vertical plate 105 is threaded; the first vertical plate 105 is provided with a knife adjustment box 1051, and a horizontal spring is arranged in the knife adjustment box 1051, and one end of the horizontal spring is connected with the die-cutting roller 101, and the other end of the horizontal spring is connected with a horizontal Adjusting part 1052, horizontal adjusting part 1052 is threadedly connected with knife adjusting box 1051.
具体地,需要调节模切辊101与第一输送辊102之间的距离时,旋转第一竖向调节件108可实现第一竖向调节的上下运动,第一竖向调节件108的底部将模切辊101向下压时第一竖弹簧107压缩,模切辊101与第一输送辊102之间的距离变小,第一竖向调节件108的底部向上运动时第一竖弹簧107将模切辊101向上顶,模切辊101与第一输送辊102之间的距离变大。Specifically, when the distance between the die-cutting roller 101 and the first conveying roller 102 needs to be adjusted, rotating the first vertical adjustment member 108 can realize the first vertical adjustment up and down movement, and the bottom of the first vertical adjustment member 108 will When the die-cutting roller 101 is pressed down, the first vertical spring 107 is compressed, the distance between the die-cutting roller 101 and the first conveying roller 102 becomes smaller, and when the bottom of the first vertical adjustment member 108 moves upward, the first vertical spring 107 will The die-cutting roller 101 pushes upwards, and the distance between the die-cutting roller 101 and the first conveying roller 102 becomes larger.
进一步的,需要调节模切辊101的横向位置时,旋转横向调节件1052可实现横向调节件1052沿模切辊101的轴线方向的运动,横向调节件1052通过横弹簧带动模切辊101沿着模切辊101自身轴线方向运动。Further, when the lateral position of the die-cutting roller 101 needs to be adjusted, the lateral adjustment member 1052 can be rotated to move the lateral adjustment member 1052 along the axis direction of the die-cutting roller 101, and the lateral adjustment member 1052 drives the die-cutting roller 101 along the The die-cutting roller 101 moves along its own axis.
于本实施例中,第二工作机构2包括第二底座201和设于第二底座201两端的两块第二立板202,第二输送装置包括第三输送辊203和设于第三输送辊203下方的第四输送辊204,第三输送辊203与第四输送辊204齿轮连接,第三输送辊203的两端分别连于第二立板202上,第四输送辊204的两端分别连于第二立板202上。In this embodiment, the second working mechanism 2 includes a second base 201 and two second vertical plates 202 arranged at both ends of the second base 201, and the second conveying device includes a third conveying roller 203 and a The fourth conveying roller 204 below 203, the third conveying roller 203 is gear-connected with the fourth conveying roller 204, the two ends of the third conveying roller 203 are respectively connected on the second vertical plate 202, and the two ends of the fourth conveying roller 204 are respectively Connect on the second riser 202.
于本实施例中,第二输送装置还包括第五输送辊205,第五输送辊205设于第四输送辊204下方,第五输送辊205与第四输送辊204齿轮连接,第二驱动源4包括第二电机401和第二减速机402,第二电机401的输出轴与第二减速机402的输入轴相连,第二减速机402的输出轴与第五输送辊205相连。In this embodiment, the second conveying device further includes a fifth conveying roller 205, the fifth conveying roller 205 is arranged below the fourth conveying roller 204, the fifth conveying roller 205 is gear-connected to the fourth conveying roller 204, and the second driving source 4 includes a second motor 401 and a second reducer 402, the output shaft of the second motor 401 is connected to the input shaft of the second reducer 402, and the output shaft of the second reducer 402 is connected to the fifth conveying roller 205.
具体地,第二电机401通过第二减速机402带动第五输送辊205转动,第五输送辊205通过齿轮传动带动第四输送辊204转动,第四输送辊204通过齿轮传动带动第三输送辊203转动。模切材料6从第二工作机构2靠近第一工作机构1的一侧穿过第三输送辊203与第四输送辊204之间的间隙,然后绕第四输送辊204半圈后从第三输送辊203与第四输送辊204之间的间隙穿回第二工作机构2靠近第一工作机构1的一侧。Specifically, the second motor 401 drives the fifth conveying roller 205 to rotate through the second reducer 402, the fifth conveying roller 205 drives the fourth conveying roller 204 to rotate through gear transmission, and the fourth conveying roller 204 drives the third conveying roller through gear transmission 203 turns. The die-cutting material 6 passes through the gap between the third conveying roller 203 and the fourth conveying roller 204 from the side of the second working mechanism 2 close to the first working mechanism 1, and then goes around the fourth conveying roller 204 for half a circle and passes through the gap from the third conveying roller 204. The gap between the conveying roller 203 and the fourth conveying roller 204 passes back to the side of the second working mechanism 2 close to the first working mechanism 1 .
进一步的,可将第一电机301和第二电机401选择为同一规格的伺服电机。为了达到第二输送装置的输送速度小于第一输送装置的输送速度,可将第一电机301设置为连续转动,而第二电机401设置为间隔运动,也即第二电机401运转一圈后静止一圈的时间再进行下一次转动。Further, the first motor 301 and the second motor 401 can be selected as servo motors of the same specification. In order to achieve that the conveying speed of the second conveying device is lower than the conveying speed of the first conveying device, the first motor 301 can be set to rotate continuously, while the second motor 401 can be set to move at intervals, that is, the second motor 401 stops after one revolution The time of one circle is carried out next rotation again.
于本实施例中,第三输送辊203与第四输送辊204之间设有第二竖弹簧206,第三输送辊203的上方设有第二竖向调节件207,第二竖向调节件207与第二立板202螺纹连接。In this embodiment, a second vertical spring 206 is provided between the third conveying roller 203 and the fourth conveying roller 204, and a second vertical adjustment member 207 is arranged above the third conveying roller 203. The second vertical adjustment member 207 is screwed with the second vertical plate 202.
于本实施例中,第一工作机构1靠近第二工作机构2的一侧设有第一过渡辊1053,第一过渡辊1053与第一立板105之间设有第一连接架1054,第一过渡辊1053与第一连接架1054转动连接,第一连接架1054与第一立板105可拆卸连接,第一工作机构1远离第二工作机构2的一侧设有第二过渡辊1055,第二过渡辊1055与第一立板105之间设有第二连接架1056,第二过渡辊1055与第二连接架1056转动连接,第二连接架1056与第一立板105可拆卸连接。In this embodiment, the side of the first working mechanism 1 close to the second working mechanism 2 is provided with a first transition roller 1053, and a first connecting frame 1054 is provided between the first transition roller 1053 and the first vertical plate 105. A transition roller 1053 is rotatably connected to the first connecting frame 1054, and the first connecting frame 1054 is detachably connected to the first vertical plate 105. The side of the first working mechanism 1 away from the second working mechanism 2 is provided with a second transition roller 1055, A second connecting frame 1056 is provided between the second transition roller 1055 and the first vertical plate 105 , the second transition roller 1055 is rotatably connected to the second connecting frame 1056 , and the second connecting frame 1056 is detachably connected to the first vertical plate 105 .
于本实施例中,还包括第三工作机构5,第三工作机构5位于第一工作机构1远离第二工作机构2的一侧,第三工作机构5包括第三电机501、第三减速机502、底辊503、中辊504、胶辊505、第三底座506和设于第三底座506两端的两块第三立板507,第三电机501的输出轴与第三减速机502的输入轴相连,第三减速机502的输出轴与底辊503相连,中辊504位于底辊503的上方,底辊503与中辊504齿轮连接,胶辊505位于中辊504的上方,中辊504与胶辊505齿轮连接,中辊504的两端分别连于第三立板507上,胶辊505的两端分别连于第三立板507上。In this embodiment, a third working mechanism 5 is also included. The third working mechanism 5 is located on the side of the first working mechanism 1 away from the second working mechanism 2. The third working mechanism 5 includes a third motor 501, a third reducer 502, the bottom roller 503, the middle roller 504, the rubber roller 505, the third base 506 and two third vertical plates 507 located at both ends of the third base 506, the output shaft of the third motor 501 and the input of the third reducer 502 The shafts are connected, the output shaft of the third reducer 502 is connected with the bottom roller 503, the middle roller 504 is located above the bottom roller 503, the bottom roller 503 is gear-connected with the middle roller 504, the rubber roller 505 is located above the middle roller 504, and the middle roller 504 It is gear-connected with the rubber roller 505, and the two ends of the middle roller 504 are respectively connected to the third vertical plate 507, and the two ends of the rubber roller 505 are respectively connected to the third vertical plate 507.
具体地,第三工作机构5主要用于将料块7与主材料8压合。第三电机501通过第三减速机502带动底辊503转动,底辊503通过齿轮传动带动中辊504转动,中辊504通过齿轮传动带动胶辊505转动。主材料8和料块7通过中辊504与胶辊505之间的间隙时,由于胶辊505表面的非刚性材料的作用,料块7被压力作用后与主材料8贴合。Specifically, the third working mechanism 5 is mainly used for pressing the block 7 and the main material 8 . The third motor 501 drives the bottom roller 503 to rotate through the third reducer 502, the bottom roller 503 drives the middle roller 504 to rotate through gear transmission, and the middle roller 504 drives the rubber roller 505 to rotate through gear transmission. When the main material 8 and the material block 7 pass through the gap between the middle roller 504 and the rubber roller 505, due to the effect of the non-rigid material on the surface of the rubber roller 505, the material block 7 is bonded to the main material 8 after being pressed.
于本实施例中,第三工作机构5远离第二工作机构2的一侧设有第三过渡辊5071,第三过渡辊5071与第三立板507之间设有第三连接架5072,第三过渡辊5071与第三连接架5072转动连接,第三连接架5072与第三立板507可拆卸连接,中辊504与胶辊505之间设有第三竖弹簧508,胶辊505的上方设有第三竖向调节件509,第三竖向调节件509与第三立板507螺纹连接。In this embodiment, a third transition roller 5071 is provided on the side of the third working mechanism 5 away from the second working mechanism 2, and a third connecting frame 5072 is provided between the third transition roller 5071 and the third vertical plate 507. The three transition rollers 5071 are rotationally connected with the third connecting frame 5072, and the third connecting frame 5072 is detachably connected with the third vertical plate 507. A third vertical spring 508 is arranged between the middle roller 504 and the rubber roller 505. Above the rubber roller 505 A third vertical adjustment piece 509 is provided, and the third vertical adjustment piece 509 is screwed to the third vertical plate 507 .
实施例二Embodiment two
本实施例与实施例一的区别主要在于:The difference between this embodiment and Embodiment 1 mainly lies in:
第一电机301直接带动第一输送辊102运动,主材料8与第一输送辊102的顶部接触并通过第一输送辊102的转动带动在水平方向运动。The first motor 301 directly drives the first conveying roller 102 to move, and the main material 8 is in contact with the top of the first conveying roller 102 and driven by the rotation of the first conveying roller 102 to move in the horizontal direction.
第二电机401通过第二减速机402带动第四输送辊204转动,第四输送辊204通过齿轮传动带动第三输送辊203转动,模切材料6穿过第三输送辊203与第四输送辊204之间的间隙并被第三输送辊203和第四输送辊204的配合转动的带动向靠近第一工作机构1的方向运动。The second motor 401 drives the fourth conveying roller 204 to rotate through the second reducer 402, the fourth conveying roller 204 drives the third conveying roller 203 to rotate through gear transmission, and the die-cut material 6 passes through the third conveying roller 203 and the fourth conveying roller The gap between 204 is driven by the coordinated rotation of the third conveying roller 203 and the fourth conveying roller 204 to move towards the direction close to the first working mechanism 1 .
本文中的“第一”、“第二”仅仅是为了在描述上加以区分,并没有特殊的含义。The "first" and "second" in this article are only for distinguishing in description, and have no special meaning.
显然,本实用新型的上述实施例仅仅是为了清楚说明本实用新型所作的举例,而并非是对本实用新型的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型权利要求的保护范围之内。Apparently, the above-mentioned embodiments of the present utility model are only examples for clearly illustrating the present utility model, rather than limiting the implementation manner of the present utility model. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. All modifications, equivalent replacements and improvements made within the spirit and principles of the utility model shall be included in the protection scope of the claims of the utility model.
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| CN (1) | CN206568256U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111230997A (en) * | 2020-01-11 | 2020-06-05 | 深圳市金世冠不干胶制品有限公司 | Circular knife cross cutting machine with dust removal function |
| CN112757389A (en) * | 2021-01-19 | 2021-05-07 | 深圳市博硕科技股份有限公司 | Positioning die cutting device and using method thereof |
| CN114055568A (en) * | 2021-12-17 | 2022-02-18 | 昆山威斯泰电子技术有限公司 | Automatic tool setting rotary die cutting device and using method thereof |
-
2017
- 2017-03-13 CN CN201720242424.8U patent/CN206568256U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111230997A (en) * | 2020-01-11 | 2020-06-05 | 深圳市金世冠不干胶制品有限公司 | Circular knife cross cutting machine with dust removal function |
| CN111230997B (en) * | 2020-01-11 | 2021-11-16 | 深圳市金世冠不干胶制品有限公司 | Circular knife cross cutting machine with dust removal function |
| CN112757389A (en) * | 2021-01-19 | 2021-05-07 | 深圳市博硕科技股份有限公司 | Positioning die cutting device and using method thereof |
| CN114055568A (en) * | 2021-12-17 | 2022-02-18 | 昆山威斯泰电子技术有限公司 | Automatic tool setting rotary die cutting device and using method thereof |
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