CN206566901U - A kind of time control structure of chemical reaction kettle - Google Patents
A kind of time control structure of chemical reaction kettle Download PDFInfo
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- 238000006243 chemical reaction Methods 0.000 title claims abstract description 23
- 238000003756 stirring Methods 0.000 claims abstract description 46
- 238000010438 heat treatment Methods 0.000 claims abstract description 33
- 230000005540 biological transmission Effects 0.000 claims abstract description 7
- 238000005057 refrigeration Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 2
- 229910000551 Silumin Inorganic materials 0.000 claims 1
- 239000000945 filler Substances 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 238000001816 cooling Methods 0.000 abstract description 20
- 239000003921 oil Substances 0.000 description 68
- 230000000694 effects Effects 0.000 description 6
- 238000005485 electric heating Methods 0.000 description 5
- 239000000376 reactant Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000011084 recovery Methods 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- CSDREXVUYHZDNP-UHFFFAOYSA-N alumanylidynesilicon Chemical compound [Al].[Si] CSDREXVUYHZDNP-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012824 chemical production Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Abstract
本实用新型公开了一种化工反应釜的定时控制结构,包括釜体、热油箱和冷油箱,釜体上转动连接有若干搅拌轴,搅拌轴上均固定连接有搅拌叶,搅拌轴两端均伸出釜体外,搅拌轴右部均过盈连接有传动齿轮,搅拌轴之间通过齿轮啮合传动连接且与搅拌电机传动连接,搅拌轴两端均固定连接有旋转管接头,所述热油箱和冷油箱上端固定连接有热油泵,热油泵的进油口分别与热油箱和冷油箱管道连接,连接管道中分别设有加热电磁阀和制冷电磁阀,热油泵的出油口与各搅拌轴的旋转管接头通过管道连接,本实用新型定时控制,加热制冷均匀性好,效率高,使用方便可靠,可有效提高人员的工作效率。
The utility model discloses a timing control structure of a chemical reaction kettle, which comprises a kettle body, a hot oil tank and a cold oil tank. A plurality of stirring shafts are rotatably connected to the kettle body, and stirring blades are fixedly connected to the stirring shafts. Extending out of the kettle body, the right part of the stirring shaft is interference-connected with transmission gears, the stirring shafts are connected through gear meshing transmission and connected with the stirring motor, and both ends of the stirring shaft are fixedly connected with rotary pipe joints. The hot oil tank and The upper end of the cold oil tank is fixedly connected with a hot oil pump. The oil inlet of the hot oil pump is respectively connected with the pipes of the hot oil tank and the cold oil tank. The connecting pipes are respectively equipped with a heating solenoid valve and a cooling solenoid valve. Rotary pipe joints are connected through pipelines, and the utility model has timing control, good heating and cooling uniformity, high efficiency, convenient and reliable use, and can effectively improve the working efficiency of personnel.
Description
技术领域technical field
本实用新型涉及一种反应装置,具体是一种化工反应釜的定时控制结构。The utility model relates to a reaction device, in particular to a timing control structure of a chemical reaction kettle.
背景技术Background technique
反应釜为化工生产中用于物理或化学反应的容器,用于实现加热、蒸发、冷却及低高速的混配功能,为加速内部的化学反应,反应釜的加热和搅拌功能都非常重要,加热可使内部反应物温度升高以加速其反应,搅拌可使各反应物之间混合充分以充分反应,现有反应釜通过釜体中下部的热油箱中的高温热油以热传导的加热方式进行加热,发热面集中在釜体底部位置,其对于反应釜外围流体加热效果较好,但是其对于釜体中上部位置的流体加热效果堪忧,发热面与釜体中上部反应物之间的传热路径过长,加热效率较低且不均匀,需要配合搅拌叶片的搅拌方能提高其加热的均匀度,这在一定程度上影响了反应合成物的反应效果;此外,现有的反应釜均为依靠人工控制,而在反应完成后多依靠自然冷却,耗时极长,极大的浪费人员的工作时间,降低生产效率。Reactor is a container used for physical or chemical reactions in chemical production. It is used to realize heating, evaporation, cooling and low-speed mixing functions. In order to accelerate the internal chemical reaction, the heating and stirring functions of the reactor are very important. Heating The temperature of the internal reactants can be increased to accelerate their reaction, and the stirring can make the reactants fully mixed to fully react. The existing reaction kettle is heated by heat conduction through the high-temperature hot oil in the hot oil tank in the lower part of the kettle body. Heating, the heating surface is concentrated at the bottom of the kettle body, which has a good heating effect on the peripheral fluid of the reactor body, but its effect on the fluid heating in the middle and upper parts of the kettle body is worrying, and the heat transfer between the heating surface and the reactants in the middle and upper part of the kettle body The path is too long, the heating efficiency is low and uneven, and it is necessary to cooperate with the stirring of the stirring blade to improve the uniformity of its heating, which affects the reaction effect of the reaction composition to a certain extent; in addition, the existing reactors are all Rely on manual control, and rely more on natural cooling after the reaction is completed, which takes a very long time, greatly wastes the working time of personnel, and reduces production efficiency.
实用新型内容Utility model content
本实用新型的目的在于提供一种化工反应釜的定时控制结构,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a timing control structure of a chemical reaction kettle to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种化工反应釜的定时控制结构,包括釜体、热油箱和冷油箱,所述釜体下端中心处连通有出料阀,釜体下端还固定连接有支脚,釜体上端连通有加料阀,所述热油箱内固定连接有若干电热棒,热油箱和冷油箱内填充有导热油,所述釜体的釜身上通过密封轴承转动连接有若干搅拌轴,搅拌轴上均固定连接有搅拌叶,搅拌轴两端均伸出釜体外,搅拌轴右部均过盈连接有传动齿轮,搅拌轴之间通过齿轮啮合传动连接且与搅拌电机传动连接,搅拌电机固定连接在釜体侧壁上,搅拌轴均为空心管状结构且两端均固定连接有旋转管接头,釜体两侧壁还均固定连接有固定架,所述旋转管接头均固定连接在固定架上;所述热油箱和冷油箱上端固定连接有热油泵,热油泵的进油口固定连接有三通管,三通管两个管口分别与热油箱和冷油箱侧壁下端管道连接,连接管道中分别设有加热电磁阀和制冷电磁阀,热油泵的出油口与各搅拌轴左端的旋转管接头通过管道连接,热油箱和冷油箱上端还均开设有回油口,回油口的连接管道上分别设有回热电磁阀和回冷电磁阀且两连接管道并联后与搅拌轴右端的旋转管接头管道连接,所述支脚上还设有时控开关,所述搅拌电机、热油泵、加热电磁阀、制冷电磁阀、回热电磁阀和回冷电磁阀均与时控开关的输出端电性连接。A timing control structure for a chemical reaction kettle, including a kettle body, a hot oil tank and a cold oil tank. A discharge valve is connected to the center of the lower end of the kettle body, a foot is fixedly connected to the lower end of the kettle body, and a feeding valve is connected to the upper end of the kettle body. The hot oil tank is fixedly connected with a number of electric heating rods, the hot oil tank and the cold oil tank are filled with heat transfer oil, and the kettle body of the kettle body is rotatably connected with a number of stirring shafts through sealed bearings, and the stirring shafts are fixedly connected with stirring blades. Both ends of the stirring shaft extend out of the kettle body, and the right part of the stirring shaft is interference-connected with transmission gears. The stirring shafts are connected through gear meshing transmission and are connected to the stirring motor. The stirring motor is fixedly connected to the side wall of the kettle body. The shafts are all hollow tubular structures and both ends are fixedly connected with rotary pipe joints, and both sides of the kettle body are also fixedly connected with fixed frames, and the rotary pipe joints are all fixedly connected on the fixed frames; the hot oil tank and cold oil tank The upper end is fixedly connected with a hot oil pump, and the oil inlet of the hot oil pump is fixedly connected with a three-way pipe. The two nozzles of the three-way pipe are respectively connected with the lower end pipes of the side walls of the hot oil tank and the cold oil tank. The connecting pipes are respectively equipped with a heating solenoid valve and a cooling valve. Solenoid valve, the oil outlet of the hot oil pump is connected with the rotary pipe joint at the left end of each stirring shaft through pipelines, the upper ends of the hot oil tank and the cold oil tank are also equipped with oil return ports, and the connecting pipes of the oil return ports are respectively equipped with heat recovery solenoid valves and the return cooling solenoid valve and the two connecting pipes are connected in parallel to the rotary pipe joint at the right end of the stirring shaft. The foot is also equipped with a time control switch. The stirring motor, the hot oil pump, the heating solenoid valve, the cooling solenoid valve, the heat recovery Both the solenoid valve and the cooling solenoid valve are electrically connected to the output end of the time control switch.
作为本实用新型进一步的方案:所述热油箱和冷油箱均设有加油口和回油口。As a further solution of the utility model: both the hot oil tank and the cold oil tank are provided with an oil filling port and an oil return port.
作为本实用新型再进一步的方案:所述搅拌轴材质均为高硅铝合金。As a further solution of the utility model: the stirring shaft is made of high-silicon aluminum alloy.
作为本实用新型再进一步的方案:所述热油箱外包覆有保温垫,冷油箱侧壁设有若干散热鳍片。As a further solution of the utility model: the hot oil tank is covered with a thermal insulation pad, and the side wall of the cold oil tank is provided with a number of cooling fins.
作为本实用新型再进一步的方案:所述时控开关型号为KG316T。As a further solution of the utility model: the model of the time control switch is KG316T.
与现有技术相比,本实用新型的有益效果是:摒弃传统的釜底发热式加热法,直接将热油输送到内部的多根搅拌轴内从釜体内部进行加热,传热路径缩短,加热效率高,且从中间位置进行加热釜体内各处反应物的加热路径差减小,提升加热均匀度,整体加热和反应效果更好,制冷通过低温导热油吸热散热,提升降温效果,通过时控开关实现自动控制,人员无需实时控制,可快速自动的完成加热反应和冷却流程,极大的提高生产效率。Compared with the prior art, the beneficial effect of the utility model is: abandoning the traditional heating method at the bottom of the kettle, and directly transporting the hot oil to the internal multiple stirring shafts for heating from the inside of the kettle body, shortening the heat transfer path, The heating efficiency is high, and the heating path difference between the reactants in the heating kettle body is reduced from the middle position, the heating uniformity is improved, and the overall heating and reaction effect is better. The time-controlled switch realizes automatic control, and personnel do not need real-time control. It can quickly and automatically complete the heating reaction and cooling process, which greatly improves production efficiency.
附图说明Description of drawings
图1为一种化工反应釜的定时控制结构的结构示意图。Fig. 1 is a structural schematic diagram of a timing control structure of a chemical reaction kettle.
图2为一种化工反应釜的定时控制结构的右视图。Fig. 2 is a right view of a timing control structure of a chemical reactor.
具体实施方式detailed description
下面结合具体实施方式对本专利的技术方案作进一步详细地说明。The technical solution of this patent will be further described in detail below in conjunction with specific embodiments.
请参阅图1-2,一种化工反应釜的定时控制结构,包括釜体1、热油箱2和冷油箱3,所述釜体1下端中心处连通有出料阀4,釜体1下端还固定连接有支脚5,釜体1上端连通有加料阀6,所述热油箱2内固定连接有若干电热棒7,热油箱2和冷油箱3内填充有导热油,热油箱2和冷油箱3均设有加油口和回油口,热油箱2外包覆有保温垫,冷油箱3侧壁设有若干散热鳍片,通过上述配置使热油箱2和冷油箱3内分别装在高温热油和低温冷油,分别对釜体1内部进行加热和冷却,所述釜体1的釜身上通过密封轴承转动连接有若干搅拌轴8,搅拌轴8上均固定连接有搅拌叶9,搅拌轴8两端均伸出釜体1外,搅拌轴8右部均过盈连接有传动齿轮10,搅拌轴8之间通过齿轮啮合传动连接且与搅拌电机11传动连接,搅拌电机11固定连接在釜体1侧壁上,搅拌轴8均为空心管状结构且两端均固定连接有旋转管接头12,釜体1两侧壁还均固定连接有固定架13,所述旋转管接头12均固定连接在固定架13上;所述热油箱2和冷油箱3上端固定连接有热油泵14,热油泵14的进油口固定连接有三通管,三通管两个管口分别与热油箱2和冷油箱3侧壁下端管道连接,连接管道中分别设有加热电磁阀15和制冷电磁阀16,热油泵14的出油口与各搅拌轴8左端的旋转管接头12通过管道连接,热油箱2和冷油箱3上端还均开设有回油口,回油口的连接管道上分别设有回热电磁阀17和回冷电磁阀18且两连接管道并联后与搅拌轴8右端的旋转管接头12管道连接,所述支脚5上还设有时控开关19(为方便显示将时控开关19连接在了支脚5上,实际生产时应安装在方便操作的位置),时控开关19型号为KG316T,所述搅拌电机11、热油泵14、加热电磁阀15、制冷电磁阀16、回热电磁阀17和回冷电磁阀18均与时控开关19的输出端电性连接,使用时,通过时控开关19启动相关设备,具体启动为热油泵14、搅拌电机11、加热电磁阀15和回热电磁阀17(因热油箱2内的热油需要提前加热,电热棒7需提前启动,本实用电热棒7并未依靠时控开关19控制,但在实际生产时也可将电热棒7电性连接在时空开关的输出端),搅拌电机11带动搅拌叶9片转动,热油泵14可将加热后的热油输送到搅拌轴8内并经搅拌轴8右侧的旋转管接头12回到热油箱2内,将热油直接送至釜体1中部进行内部加热,通过旋转管接头12可在搅拌轴8转动过程中保证热油的正常通过,空心管状结构的搅拌轴8材质均为高硅铝合金,强度高导热性能好,保证搅拌和加热的正常进行,反应时间根据反应物的不同通过调整时控开关19进行定时控制,定时时间到后,加热电磁阀15和回热电磁阀17关闭同时制冷电磁阀16和回冷电磁阀18开启,转变为往内部输送低温冷却油(在电磁阀转变过程中少量热油会流入冷油箱3内,但因量少,影响不大),同上,通过低温冷却油从内部吸热提升冷却效果,总定时时间到后,时控开关19控制所有电器关闭,此时即完成整体的反应流程,且釜体1经过冷却,可直接开盖而无需等待,使用方便,效率高效果好。Please refer to Figure 1-2, a timing control structure of a chemical reaction kettle, including a kettle body 1, a hot oil tank 2 and a cold oil tank 3, the center of the lower end of the kettle body 1 is connected with a discharge valve 4, and the lower end of the kettle body 1 is also A leg 5 is fixedly connected, a feed valve 6 is connected to the upper end of the kettle body 1, a number of electric heating rods 7 are fixedly connected in the hot oil tank 2, the hot oil tank 2 and the cold oil tank 3 are filled with heat-conducting oil, the hot oil tank 2 and the cold oil tank 3 Both are equipped with oil filling ports and oil return ports. The hot oil tank 2 is covered with insulation pads, and the side wall of the cold oil tank 3 is provided with a number of cooling fins. and low-temperature cold oil to heat and cool the inside of the kettle body 1 respectively. The kettle body of the kettle body 1 is rotatably connected with a number of stirring shafts 8 through sealed bearings, and the stirring shafts 8 are fixedly connected with stirring blades 9 and 8. Both ends extend out of the kettle body 1, and the right part of the stirring shaft 8 is interference-connected with a transmission gear 10. The stirring shafts 8 are connected through gear meshing transmission and are connected to the stirring motor 11. The stirring motor 11 is fixedly connected to the kettle body. 1 on the side wall, the stirring shaft 8 is a hollow tubular structure and both ends are fixedly connected with a rotary pipe joint 12, and both side walls of the kettle body 1 are also fixedly connected with a fixed frame 13, and the rotary pipe joint 12 is fixedly connected to the On the fixed frame 13; the upper ends of the hot oil tank 2 and the cold oil tank 3 are fixedly connected with a hot oil pump 14, and the oil inlet of the hot oil pump 14 is fixedly connected with a three-way pipe, and the two nozzles of the three-way pipe are connected with the hot oil tank 2 and the cold oil tank respectively. 3. The lower ends of the side walls are connected by pipes. The connecting pipes are respectively provided with a heating solenoid valve 15 and a cooling solenoid valve 16. The oil outlet of the hot oil pump 14 is connected to the rotary pipe joint 12 at the left end of each stirring shaft 8 through pipes. The hot oil tank 2 and the cooling The upper end of the oil tank 3 is also provided with an oil return port, and the connecting pipes of the oil return port are respectively provided with a heating solenoid valve 17 and a cooling solenoid valve 18, and the two connecting pipes are connected in parallel with the rotary pipe joint 12 at the right end of the stirring shaft 8 , the said leg 5 is also provided with a time control switch 19 (the time control switch 19 is connected to the leg 5 for convenience of display, and should be installed in a position convenient for operation during actual production), the model of the time control switch 19 is KG316T, and the The stirring motor 11, the hot oil pump 14, the heating solenoid valve 15, the cooling solenoid valve 16, the heating solenoid valve 17 and the cooling solenoid valve 18 are all electrically connected to the output end of the time control switch 19. Start the relevant equipment, specifically the hot oil pump 14, the stirring motor 11, the heating solenoid valve 15 and the heat recovery solenoid valve 17 (because the hot oil in the hot oil tank 2 needs to be heated in advance, the electric heating rod 7 needs to be started in advance, the practical electric heating rod 7 It does not rely on the time control switch 19 to control, but in actual production, the electric heating rod 7 can also be electrically connected to the output end of the time-space switch), the stirring motor 11 drives the 9 stirring blades to rotate, and the hot oil pump 14 can transfer the heated heat The oil is sent to the stirring shaft 8 and returned to the hot oil tank 2 through the rotary pipe joint 12 on the right side of the stirring shaft 8, and the hot oil is directly sent to the middle of the kettle body 1 for internal heating. During the rotation process, the normal passage of hot oil is guaranteed, and the material of the stirring shaft 8 with hollow tubular structure is high Silicon-aluminum alloy with high strength and good thermal conductivity ensures normal stirring and heating. The reaction time is controlled by adjusting the time control switch 19 according to the different reactants. After the time is up, the heating solenoid valve 15 and the heating solenoid valve 17 At the same time, the refrigeration solenoid valve 16 and the return cooling solenoid valve 18 are turned on, which is converted to deliver low-temperature cooling oil to the inside (a small amount of hot oil will flow into the cold oil tank 3 during the transformation of the solenoid valve, but because of the small amount, the impact is not significant), as above , through the low-temperature cooling oil to absorb heat from the inside to improve the cooling effect. After the total timing time is up, the time control switch 19 controls all electrical appliances to turn off. At this time, the overall reaction process is completed, and the kettle body 1 is cooled, and the cover can be opened directly without Wait, easy to use, high efficiency and good effect.
上面对本专利的较佳实施方式作了详细说明,但是本专利并不限于上述实施方式,在本领域的普通技术人员所具备的知识范围内,还可以在不脱离本专利宗旨的前提下做出各种变化。The preferred implementation of this patent has been described in detail above, but this patent is not limited to the above-mentioned implementation, and within the knowledge of those of ordinary skill in the art, it can also be made without departing from the purpose of this patent. Variations.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109701446A (en) * | 2019-03-02 | 2019-05-03 | 韦伟 | A kind of oil drilling lubricant production reaction kettle |
-
2017
- 2017-02-18 CN CN201720146145.1U patent/CN206566901U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109701446A (en) * | 2019-03-02 | 2019-05-03 | 韦伟 | A kind of oil drilling lubricant production reaction kettle |
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Legal Events
| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171020 |