CN206556396U - Calcium hydrophosphate fodder production drying tail gas desulphurizing system - Google Patents

Calcium hydrophosphate fodder production drying tail gas desulphurizing system Download PDF

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CN206556396U
CN206556396U CN201720160794.7U CN201720160794U CN206556396U CN 206556396 U CN206556396 U CN 206556396U CN 201720160794 U CN201720160794 U CN 201720160794U CN 206556396 U CN206556396 U CN 206556396U
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tail gas
air
spray
cyclone separator
feed
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曾宪珠
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Hubei Chemical Industry Ltd By Share Ltd
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Hubei Chemical Industry Ltd By Share Ltd
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Abstract

本实用新型公开了一种饲料级磷酸氢钙生产用烘干尾气脱硫系统,旋风分离器的底部与储料仓的顶部相连通,所述储料仓的底部开设有出料口,所述进料管的一端分别设置有进气口和进料口,另一端与旋风分离器的侧壁上部相连通,所述加热器的前端与第一鼓风机相连通,后端与进料管的进气口相连通,所述送料机与进料管的进料口相连通,所述布袋除尘器上分别设置有进风口、出风口和排料口,布袋除尘器的进风口与旋风分离器的顶部相连通,本实用新型优点是:有效保证了烘干效果,结构简单紧凑,占地面积小,安装维修方便,可大大降低烘干成本,达到了很好的除硫效果,通过循环水泵对集液池内的吸收剂进行循环利用,可有效降低尾气处理成本。

The utility model discloses a drying tail gas desulfurization system for the production of feed grade calcium hydrogen phosphate. One end of the feed pipe is respectively provided with an air inlet and a feed inlet, the other end communicates with the upper part of the side wall of the cyclone separator, the front end of the heater communicates with the first blower, and the rear end communicates with the inlet of the feed pipe. The feeder is connected with the feed port of the feed pipe, and the bag filter is respectively provided with an air inlet, an air outlet and a discharge port, and the air inlet of the bag filter is connected to the top of the cyclone separator. The advantages of this utility model are: the drying effect is effectively guaranteed, the structure is simple and compact, the floor area is small, the installation and maintenance are convenient, the drying cost can be greatly reduced, and a good desulfurization effect is achieved. The absorbent in the liquid pool is recycled, which can effectively reduce the cost of tail gas treatment.

Description

饲料级磷酸氢钙生产用烘干尾气脱硫系统Drying tail gas desulfurization system for feed grade calcium hydrogen phosphate production

技术领域technical field

本实用新型涉及烘干系统的技术领域,更具体地说是涉及气流烘干系统的技术领域。The utility model relates to the technical field of drying systems, more specifically to the technical field of airflow drying systems.

背景技术Background technique

饲料级磷酸氢钙常被用作饲料加工中磷、钙的补充剂,由于其中的磷钙比与动物骨骼中的磷钙比最为接近,并且能够全部溶于动物胃酸中,因此饲料级磷酸氢钙是目前国内外公认的最好的饲料矿物添加剂之一。目前,饲料级磷酸氢钙的工艺路线一般为:通过硫酸与磷矿粉反应萃取生成粗磷酸,然后将粗磷酸与碳酸钙进行中和反应制成肥料级磷酸氢钙,同时对粗磷酸进行除杂制取精磷酸,再将精磷酸与石灰乳进行中和反应制成饲料级磷酸氢钙湿料,然后对饲料级磷酸氢钙湿料进行粉碎烘干后制成粉末状饲料级磷酸氢钙。饲料级磷酸氢钙一般采用气流烘干的方式进行烘干,饲料级磷酸氢钙在生产过程中会产生含有二氧化硫等含硫有害气体的尾气,而目前常见的气流烘干设备在对饲料级磷酸氢钙进行烘干后一般是将尾气直接排入大气中,对环境造成了一定污染。而且,目前常见的饲料级磷酸氢钙气流烘干设备一般结构较为复杂,占地面积较大,使用成本较高,安装及维修均不是十分方便。Feed-grade calcium hydrogen phosphate is often used as a supplement for phosphorus and calcium in feed processing. Because the phosphorus-calcium ratio is the closest to that in animal bones, and can be completely dissolved in animal gastric acid, feed-grade hydrogen phosphate Calcium is one of the best feed mineral additives recognized at home and abroad. At present, the process route of feed grade calcium hydrogen phosphate is generally as follows: react and extract crude phosphoric acid with sulfuric acid and phosphate rock powder, then neutralize crude phosphoric acid and calcium carbonate to produce fertilizer grade calcium hydrogen phosphate, and remove crude phosphoric acid at the same time. Miscellaneous production of refined phosphoric acid, and then neutralize the refined phosphoric acid and milk of lime to produce feed-grade calcium hydrogen phosphate wet material, and then grind and dry the feed-grade calcium hydrogen phosphate wet material to produce powdered feed-grade calcium hydrogen phosphate . Feed-grade calcium hydrogen phosphate is generally dried by airflow drying. Feed-grade calcium hydrogenphosphate will produce tail gas containing sulfur dioxide and other sulfur-containing harmful gases during the production process. After the calcium hydrogen is dried, the tail gas is generally discharged directly into the atmosphere, which has caused some pollution to the environment. Moreover, the current common feed-grade calcium hydrogen phosphate airflow drying equipment generally has a relatively complicated structure, a large floor area, high cost of use, and inconvenient installation and maintenance.

实用新型内容Utility model content

本实用新型的目的就是为了解决上述之不足而提供一种结构简单紧凑,设计合理,占地面积小,使用成本低,可对尾气进行有效脱硫,并具有较好的烘干效果的饲料级磷酸氢钙生产用烘干尾气脱硫系统。The purpose of this utility model is to provide a feed-grade phosphoric acid with simple and compact structure, reasonable design, small floor space, low cost of use, effective desulfurization of tail gas, and good drying effect in order to solve the above-mentioned deficiencies. Drying tail gas desulfurization system for calcium hydrogen production.

本实用新型为了解决上述技术问题而采用的技术解决方案如下:The technical solution that the utility model adopts in order to solve the above technical problems is as follows:

饲料级磷酸氢钙生产用烘干尾气脱硫系统,它主要包括有第一鼓风机、加热器、送料机、进料管、旋风分离器、储料仓、布袋除尘器、引风机、第二鼓风机、喷淋塔、喷淋管和循环水泵,所述旋风分离器安装在储料仓上,旋风分离器的底部与储料仓的顶部相连通,所述储料仓的底部开设有出料口,所述进料管的一端分别设置有进气口和进料口,另一端与旋风分离器的侧壁上部相连通,所述加热器的前端与第一鼓风机相连通,后端与进料管的进气口相连通,所述送料机与进料管的进料口相连通,所述布袋除尘器上分别设置有进风口、出风口和排料口,布袋除尘器的进风口与旋风分离器的顶部相连通,所述喷淋塔的上部设置呈喷淋仓,下部设置呈集液池,在该集液池内盛装有吸收剂,在喷淋仓上设置有入气口,在喷淋仓的顶部设置有尾排管,在集液池上分别开设有补液口和排污口,所述引风机分别与布袋除尘器的出风口和喷淋仓的入气口相连通,所述第二鼓风机与集液池内部相连通,所述喷淋管固定安装在喷淋仓内,在喷淋管上设置有呈排的喷头,所述循环水泵上分别设置有进水口和出水口,其进水口与集液池内部相连通,其出水口与喷淋管相连通。Drying tail gas desulfurization system for feed grade calcium hydrogen phosphate production, which mainly includes the first blower, heater, feeder, feeding pipe, cyclone separator, storage bin, bag filter, induced draft fan, second blower, Spray tower, spray pipe and circulating water pump, the cyclone separator is installed on the storage bin, the bottom of the cyclone separator communicates with the top of the storage bin, and the bottom of the storage bin is provided with a discharge port, One end of the feed pipe is respectively provided with an air inlet and a feed port, the other end communicates with the upper part of the side wall of the cyclone separator, the front end of the heater communicates with the first blower, and the rear end communicates with the feed pipe. The air inlet of the bag filter is connected, the feeder is connected with the feed port of the feed pipe, and the bag filter is respectively provided with an air inlet, an air outlet and a discharge port, and the air inlet of the bag filter is separated from the cyclone The top of the spray tower is connected. The upper part of the spray tower is set as a spray bin, and the lower part is set as a liquid collection pool. Absorbent is filled in the liquid collection pool, and an air inlet is arranged on the spray bin. The top of the tank is provided with a tailpipe, and a liquid replenishment port and a sewage discharge port are respectively opened on the liquid collection tank. The inside of the liquid pool is connected, the spray pipe is fixedly installed in the spray chamber, the spray pipe is provided with a row of nozzles, and the circulating water pump is respectively provided with a water inlet and a water outlet, and the water inlet and the collector The inside of the liquid pool is connected, and its water outlet is connected with the spray pipe.

所述吸收剂为碱液。The absorbent is lye.

所述储料仓的出料口处、布袋除尘器的排料口处、集液池的补液口和排污口处分别设置有阀门。Valves are respectively set at the discharge port of the storage bin, the discharge port of the bag filter, the liquid replenishment port and the sewage discharge port of the liquid collection tank.

所述喷淋管由1~5根构成,并沿竖直方向呈排排布。The spray pipes consist of 1 to 5 pipes and are arranged in rows along the vertical direction.

所述喷淋仓的上部呈锥形。The upper part of the spray chamber is conical.

所述进料管设置呈倒U形。The feeding pipe is arranged in an inverted U shape.

本实用新型采用上述技术解决方案所能达到的有益效果是:该系统在工作时,通过送料机将饲料级磷酸氢钙湿料送入进料管内,通过第一鼓风机将经加热器加热后的热空气送入进料管内对饲料级磷酸氢钙进行烘干,烘干完成的饲料级磷酸氢钙由于质量变轻,克服重力随气流沿进料管向上移动,并进入旋风分离器内,未烘干的物料则继续停留在进料管内进行烘干,从而防止未烘干的物料进入旋风分离器内,有效保证了烘干效果。该系统结构简单紧凑,占地面积小,安装维修方便,可大大降低烘干成本。通过循环水泵将集液池内的吸收剂泵送至喷淋管对尾气进行喷淋中和,对尾气除硫,从而达到了很好的除硫效果,通过循环水泵对集液池内的吸收剂进行循环利用,可有效降低尾气处理成本。The beneficial effects that the utility model can achieve by adopting the above-mentioned technical solution are: when the system is working, feed-grade calcium hydrogen phosphate wet material is sent into the feeding pipe through the feeder, and the wet material heated by the heater is fed through the first blower. The hot air is sent into the feeding pipe to dry the feed-grade calcium hydrogen phosphate. The dried feed-grade calcium hydrogen phosphate becomes lighter, overcomes the gravity and moves upward along the feeding pipe with the airflow, and enters the cyclone separator without The dried materials continue to stay in the feed pipe for drying, thus preventing the undried materials from entering the cyclone separator and effectively ensuring the drying effect. The system is simple and compact in structure, occupies a small area, is easy to install and maintain, and can greatly reduce drying costs. The absorbent in the liquid collection tank is pumped to the spray pipe through the circulating water pump to spray and neutralize the tail gas, and desulfurize the tail gas, thus achieving a good desulfurization effect. The absorbent in the liquid collecting tank is carried out through the circulating water pump Recycling can effectively reduce the cost of tail gas treatment.

附图说明Description of drawings

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

具体实施方式detailed description

由图1所示,饲料级磷酸氢钙生产用烘干尾气脱硫系统,它主要包括有第一鼓风机26、加热器27、送料机28、进料管1、旋风分离器2、储料仓3、布袋除尘器4、引风机5、第二鼓风机6、喷淋塔、喷淋管8和循环水泵9,所述旋风分离器2安装在储料仓3上,旋风分离器2的底部与储料仓3的顶部相连通,所述储料仓3的底部开设有出料口10。所述进料管1设置呈倒U形,进料管1的一端分别设置有进气口11和进料口7,另一端与旋风分离器2的侧壁上部相连通,所述加热器27的前端与第一鼓风机26相连通,后端与进料管1的进气口11相连通,所述送料机28与进料管1的进料口7相连通,所述布袋除尘器4上分别设置有进风口12、出风口13和排料口14,布袋除尘器4的进风口12与旋风分离器2的顶部相连通,旋风分离器2和布袋除尘器4均可直接从市面上购买得到,加热器27可选用电加热或燃烧天然气等方式的空气加热器,送料机28可选用螺旋送料机。所述喷淋塔的上部设置呈喷淋仓15,下部设置呈集液池16,在该集液池16内盛装有吸收剂17,该吸收剂17可选用氢氧化钠或氢氧化钙等碱液,本实施例选用氢氧化钙。在喷淋仓15上设置有入气口18,喷淋仓15的上部呈锥形,在喷淋仓15的顶部设置有尾排管19,在集液池16上分别开设有补液口20和排污口21,补液口20用于向集液池16内补充碱液。所述引风机5分别与布袋除尘器4的出风口13和喷淋仓15的入气口18相连通,所述第二鼓风机6与集液池16内部相连通,所述喷淋管8固定安装在喷淋仓15内,该喷淋管8由1~5根构成,并沿竖直方向呈排排布,在喷淋管8上设置有呈排的喷头22,所述循环水泵9上分别设置有进水口23和出水口24,其进水口23与集液池16内部相连通,其出水口24与喷淋管8相连通。所述储料仓3的出料口10处、布袋除尘器4的排料口14处、集液池16的补液口20和排污口21处分别设置有阀门25。As shown in Figure 1, the drying tail gas desulfurization system for feed grade calcium hydrogen phosphate production mainly includes a first blower 26, a heater 27, a feeder 28, a feed pipe 1, a cyclone separator 2, and a storage bin 3 , bag filter 4, induced draft fan 5, second blower 6, spray tower, spray pipe 8 and circulating water pump 9, the cyclone separator 2 is installed on the storage bin 3, the bottom of the cyclone separator 2 is connected with the storage bin The top of the storage bin 3 is connected, and the bottom of the storage bin 3 is provided with a discharge port 10 . The feed pipe 1 is arranged in an inverted U shape, and one end of the feed pipe 1 is respectively provided with an air inlet 11 and a feed inlet 7, and the other end communicates with the upper part of the side wall of the cyclone separator 2, and the heater 27 The front end is connected with the first air blower 26, and the rear end is connected with the air inlet 11 of the feed pipe 1, and the feeder 28 is connected with the feed port 7 of the feed pipe 1, and the bag filter 4 is connected Air inlet 12, air outlet 13 and discharge outlet 14 are respectively provided, and the air inlet 12 of the bag filter 4 is connected with the top of the cyclone separator 2, and both the cyclone separator 2 and the bag filter 4 can be purchased directly from the market Obtained, heater 27 can select the air heater of modes such as electric heating or burning natural gas for use, and feeder 28 can select screw feeder for use. The upper part of the spray tower is set as a spray chamber 15, and the lower part is set as a liquid collection pool 16, and an absorbent 17 is contained in the liquid collection pool 16, and the absorbent 17 can be selected from alkalis such as sodium hydroxide or calcium hydroxide. Liquid, the present embodiment selects calcium hydroxide for use. An air inlet 18 is provided on the spray chamber 15, the upper part of the spray chamber 15 is conical, a tailpipe 19 is arranged on the top of the spray chamber 15, and a liquid replenishment port 20 and a sewage discharge port are respectively opened on the liquid collection tank 16. The port 21 and the replenishment port 20 are used for replenishing lye in the liquid collection tank 16. The induced draft fan 5 communicates with the air outlet 13 of the bag filter 4 and the air inlet 18 of the spray chamber 15 respectively, the second blower 6 communicates with the liquid collection tank 16, and the spray pipe 8 is fixedly installed In the spray chamber 15, the spray pipes 8 are composed of 1 to 5 pieces, and are arranged in rows along the vertical direction. The spray nozzles 22 in rows are arranged on the spray pipes 8, and the circulating water pump 9 is respectively A water inlet 23 and a water outlet 24 are provided, the water inlet 23 communicates with the inside of the liquid collection tank 16 , and the water outlet 24 communicates with the spray pipe 8 . Valves 25 are respectively provided at the discharge port 10 of the storage bin 3 , the discharge port 14 of the bag filter 4 , the liquid replenishment port 20 and the sewage discharge port 21 of the liquid collection tank 16 .

该系统在工作时,通过送料机28将饲料级磷酸氢钙湿料送入进料管1内,通过第一鼓风机26将经加热器27加热后的热空气送入进料管1内对饲料级磷酸氢钙进行烘干,烘干完成的饲料级磷酸氢钙由于质量变轻,克服重力随气流沿进料管1向上移动,并进入旋风分离器2内,未烘干的物料继续停留在进料管1内进行烘干,从而有效保证了烘干效果,防止未烘干的物料进入旋风分离器2内。通过旋风分离器2对气体和磷酸氢钙粉料进行初步分离,磷酸氢钙粉料经分离后落入储料仓3内,并从出料口10排出进行包装,经过初步分离的气体进入布袋除尘器4内,对气体中的磷酸氢钙粉料进行再次过滤,过滤出的磷酸氢钙粉料从排料口14排出进行包装,过滤后的尾气从入气口18进入喷淋仓15内,通过循环水泵9将集液池16内的氢氧化钙溶液泵送至喷淋管8对尾气进行喷淋,使尾气中的二氧化硫等含硫气体与氢氧化钙中和生成亚硫酸钙和硫酸钙的混合物并落入集液池16内,通过第二鼓风机6向集液池16内通入空气,将亚硫酸钙氧化成硫酸钙,硫酸钙从排污口21排出进行回收利用,脱硫后的达标尾气从尾排管19排入大气。When the system is working, the feed grade calcium hydrogen phosphate wet material is sent into the feed pipe 1 through the feeder 28, and the hot air heated by the heater 27 is sent into the feed pipe 1 through the first blower 26 to feed the feed. Grade calcium hydrogen phosphate is dried, and the dried feed grade calcium hydrogen phosphate becomes lighter, overcomes the gravity and moves upward along the feed pipe 1 with the airflow, and enters the cyclone separator 2, and the undried material continues to stay in the Drying is carried out in the feed pipe 1, thereby effectively ensuring the drying effect and preventing undried materials from entering the cyclone separator 2. The gas and calcium hydrogen phosphate powder are preliminarily separated through the cyclone separator 2, and the calcium hydrogen phosphate powder falls into the storage bin 3 after separation, and is discharged from the discharge port 10 for packaging, and the gas after preliminary separation enters the cloth bag In the dust collector 4, the calcium hydrogen phosphate powder in the gas is filtered again, and the filtered calcium hydrogen phosphate powder is discharged from the discharge port 14 for packaging, and the filtered tail gas enters the spray chamber 15 from the air inlet 18, The calcium hydroxide solution in the liquid collection tank 16 is pumped to the spray pipe 8 by the circulating water pump 9 to spray the tail gas, so that sulfur dioxide and other sulfur-containing gases in the tail gas are neutralized with calcium hydroxide to form calcium sulfite and calcium sulfate and fall into the liquid collection pool 16, the second air blower 6 is introduced into the liquid collection pool 16, and the calcium sulfite is oxidized into calcium sulfate, and the calcium sulfate is discharged from the sewage outlet 21 for recycling, and the desulfurization reaches the standard Exhaust gas is discharged into the atmosphere from the exhaust pipe 19.

Claims (6)

1. calcium hydrophosphate fodder production drying tail gas desulphurizing system, it is characterised in that:It mainly include the first air blower, Heater, feeder, feed pipe, cyclone separator, storage bin, sack cleaner, air-introduced machine, the second air blower, spray column, spray Shower pipe and water circulating pump, the cyclone separator are arranged on storage bin, the bottom of cyclone separator and the top phase of storage bin Connection, the bottom of the storage bin offers discharging opening, and one end of the feed pipe is respectively arranged with air inlet and charging aperture, separately One end is connected with the side wall upper part of cyclone separator, and the front end of the heater is connected with the first air blower, and rear end is with entering The air inlet of expects pipe is connected, and the feeder is connected with the charging aperture of feed pipe, is set respectively on the sack cleaner There are air inlet, air outlet and discharge gate, the air inlet of sack cleaner at the top of cyclone separator with being connected, the spray column Top set in spray storehouse, bottom set be in collecting tank, be loaded with absorbent in the collecting tank, spray storehouse on be provided with Air intake, is provided with tail comb at the top of spray storehouse, offers fluid infusion and sewage draining exit, the air inducing respectively on collecting tank Machine is connected with the air outlet of sack cleaner and the air intake in spray storehouse respectively, phase inside second air blower and collecting tank Connection, the shower is fixedly mounted in spray storehouse, is provided with the shower nozzle in row, the water circulating pump and is divided on shower Water inlet and delivery port are not provided with, its water inlet inside collecting tank with being connected, and its delivery port is connected with shower.
2. calcium hydrophosphate fodder production drying tail gas desulphurizing system according to claim 1, it is characterised in that:It is described Absorbent is alkali lye.
3. calcium hydrophosphate fodder production drying tail gas desulphurizing system according to claim 1 or 2, it is characterised in that: It is respectively arranged with the discharge outlet of the storage bin, the discharge gate of sack cleaner, at the fluid infusion of collecting tank and sewage draining exit Valve.
4. calcium hydrophosphate fodder production drying tail gas desulphurizing system according to claim 1 or 2, it is characterised in that: The shower is constituted by 1 ~ 5, and vertically in row's arrangement.
5. calcium hydrophosphate fodder production drying tail gas desulphurizing system according to claim 1 or 2, it is characterised in that: The top in the spray storehouse is tapered.
6. calcium hydrophosphate fodder production drying tail gas desulphurizing system according to claim 1 or 2, it is characterised in that: The feed pipe, which is set, to be inverted U shape.
CN201720160794.7U 2017-02-22 2017-02-22 Calcium hydrophosphate fodder production drying tail gas desulphurizing system Expired - Fee Related CN206556396U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109289408A (en) * 2018-09-30 2019-02-01 贵州芭田生态工程有限公司 Phosphorus ore calcines waste gas processing method and system
CN110496486A (en) * 2019-09-16 2019-11-26 山东鲁花集团有限公司 A kind of purification method of fermented feed production tail gas

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109289408A (en) * 2018-09-30 2019-02-01 贵州芭田生态工程有限公司 Phosphorus ore calcines waste gas processing method and system
CN110496486A (en) * 2019-09-16 2019-11-26 山东鲁花集团有限公司 A kind of purification method of fermented feed production tail gas

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