CN206556357U - A kind of latex pillow mattress dewatering device - Google Patents

A kind of latex pillow mattress dewatering device Download PDF

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CN206556357U
CN206556357U CN201720216134.6U CN201720216134U CN206556357U CN 206556357 U CN206556357 U CN 206556357U CN 201720216134 U CN201720216134 U CN 201720216134U CN 206556357 U CN206556357 U CN 206556357U
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air
fan
drying chamber
heater
air duct
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邵成昆
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Dongguan Heng Heng Machinery Equipment Co Ltd
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Dongguan Heng Heng Machinery Equipment Co Ltd
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Abstract

本实用新型公开一种乳胶枕头床垫脱水机构,包括有机架、风机、加热器以及控制装置;该机架内具有烘干室,该烘干室内顶部设置有风道,烘干室内悬设有置物架,置物架位于风道正下方,风道的底部设置有多个出风孔,该多个出风孔朝向置物架,且烘干室内设置有温度传感器和湿度传感器;该风机设置于机架的侧旁,风机的出风口通过送风管连通风道,通过利用风机使得气体来回循环,并配合设置干燥器和加热器,使得气体能够快速加热和干燥,实现很好的脱水效果,本设备整体结构简单,价格适中,大大降低了生产成本;以及,通过设置有温度传感器和湿度传感器,并配合控制装置,使得可对风机和加热器进行智能化自动控制,为脱水作业带来便利。

The utility model discloses a latex pillow mattress dehydration mechanism, which includes a frame, a fan, a heater and a control device; the frame has a drying room, the top of the drying room is provided with an air duct, and the drying room is suspended. There is a storage rack, and the storage rack is located directly below the air duct, and the bottom of the air duct is provided with a plurality of air outlets, and the plurality of air outlets face the storage rack, and a temperature sensor and a humidity sensor are installed in the drying room; On the side of the rack, the air outlet of the fan is connected to the air duct through the air supply pipe, and the air is circulated back and forth by the fan, and the dryer and heater are arranged together, so that the air can be heated and dried quickly, and a good dehydration effect is achieved. The overall structure of the equipment is simple, the price is moderate, and the production cost is greatly reduced; and, through the installation of a temperature sensor and a humidity sensor, combined with a control device, the fan and heater can be intelligently and automatically controlled, which brings convenience to the dehydration operation .

Description

一种乳胶枕头床垫脱水机构A kind of latex pillow mattress dehydration mechanism

技术领域technical field

本实用新型涉及乳胶产品生产设备领域技术,尤其是指一种乳胶枕头床垫脱水机构。The utility model relates to the technology in the field of latex product production equipment, in particular to a latex pillow mattress dehydration mechanism.

背景技术Background technique

天然乳胶是从有一定树龄的橡胶树在规定的时间按照规定的切口割胶时流出的液体,呈乳白色,固含量为30%~40%,橡胶粒径平均为1.06微米。新鲜的天然乳胶含橡胶成分27%~41.3%(质量)、水44%~70%、蛋白质0.2%~4.5%、天然树脂2%~5%、糖类0.36%~4.2%、灰分0.4%。为防止天然乳胶因微生物、酶的作用而凝固,常加入氨和其他稳定剂。天然乳胶主要用于制作海绵制品、压出制品和浸渍制品。Natural latex is the liquid that flows out from rubber trees of a certain age when they are tapped according to the specified incision at a specified time. It is milky white, with a solid content of 30% to 40%, and an average rubber particle size of 1.06 microns. Fresh natural latex contains 27% to 41.3% (mass) of rubber, 44% to 70% of water, 0.2% to 4.5% of protein, 2% to 5% of natural resin, 0.36% to 4.2% of sugar, and 0.4% of ash. In order to prevent natural latex from coagulating due to the action of microorganisms and enzymes, ammonia and other stabilizers are often added. Natural latex is mainly used to make sponge products, extruded products and impregnated products.

天然乳胶的产品有很多,最常见的为乳胶枕头床垫,这些乳胶产品在制作成型的过程中需要进行脱水工序,目前这一脱水工序均采用大型烘干机,这种大型烘干机结构复杂,价格昂贵,使得生产成本高。There are many natural latex products, and the most common one is latex pillow mattress. These latex products need to be dehydrated during the molding process. At present, this dehydration process uses a large dryer, which has a complex structure. , expensive, making the production cost high.

发明内容Contents of the invention

有鉴于此,本实用新型针对现有技术存在之缺失,其主要目的是提供一种乳胶枕头床垫脱水机构,其能有效解决现有之大型烘干机结构复杂、价格昂贵的问题。In view of this, the utility model aims at the deficiencies of the prior art, and its main purpose is to provide a latex pillow mattress dehydration mechanism, which can effectively solve the problems of complex structure and high price of the existing large dryers.

为实现上述目的,本实用新型采用如下之技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:

一种乳胶枕头床垫脱水机构,包括有机架、风机、加热器以及控制装置;该机架内具有烘干室,该烘干室内顶部设置有风道,烘干室内悬设有置物架,置物架位于风道正下方,风道的底部设置有多个出风孔,该多个出风孔朝向置物架,且烘干室内设置有温度传感器和湿度传感器;该风机设置于机架的侧旁,风机的出风口通过送风管连通风道,风机的进风口通过回风管连烘干室的内底部,回风管上设置有干燥器,该加热器设置于送风管的出风口内;该控制装置设置于机架上,前述风机、加热器、温度传感器和湿度传感器均连接控制装置。A latex pillow mattress dehydration mechanism includes a frame, a fan, a heater and a control device; the frame has a drying chamber, the top of the drying chamber is provided with an air duct, and a shelf is suspended in the drying chamber. The storage rack is located directly under the air duct, and the bottom of the air duct is provided with a plurality of air outlets, and the plurality of air outlets face the storage rack, and a temperature sensor and a humidity sensor are installed in the drying chamber; the fan is installed on the side of the rack. Next, the air outlet of the fan is connected to the air duct through the air supply pipe, and the air inlet of the fan is connected to the inner bottom of the drying chamber through the return air pipe. Inside; the control device is arranged on the frame, and the aforementioned fan, heater, temperature sensor and humidity sensor are all connected to the control device.

优选的,所述置物架为单层,其可拆卸地安装于烘干室内。Preferably, the storage rack is a single layer, which is detachably installed in the drying chamber.

优选的,所述干燥器上具排水管,排水管露出回风管的外侧面。Preferably, the dryer is equipped with a drain pipe, and the drain pipe is exposed to the outer surface of the air return pipe.

本实用新型与现有技术相比具有明显的优点和有益效果,具体而言,由上述技术方案可知:Compared with the prior art, the utility model has obvious advantages and beneficial effects. Specifically, it can be known from the above technical solutions:

通过利用风机使得气体来回循环,并配合设置干燥器和加热器,使得气体能够快速加热和干燥,实现很好的脱水效果,本设备整体结构简单,价格适中,大大降低了生产成本;以及,通过设置有温度传感器和湿度传感器,并配合控制装置,使得可对风机和加热器进行智能化自动控制,为脱水作业带来便利。By using the fan to circulate the gas back and forth, and cooperating with the dryer and the heater, the gas can be heated and dried quickly to achieve a good dehydration effect. The overall structure of the device is simple, the price is moderate, and the production cost is greatly reduced; and, through Equipped with a temperature sensor and a humidity sensor, combined with a control device, the fan and heater can be intelligently and automatically controlled, which brings convenience to the dehydration operation.

为更清楚地阐述本实用新型的结构特征和功效,下面结合附图与具体实施例来对本实用新型进行详细说明。In order to illustrate the structural features and functions of the utility model more clearly, the utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

附图说明Description of drawings

图1是本实用新型之较佳实施例的主视图;Fig. 1 is the front view of the preferred embodiment of the utility model;

图2是本实用新型之较佳实施例的截面图。Fig. 2 is a sectional view of a preferred embodiment of the present invention.

附图标识说明:Explanation of the accompanying drawings:

10、机架 11、烘干室10. Rack 11. Drying chamber

12、风道 20、风机12. Air duct 20. Fan

30、加热器 40、控制装置30. Heater 40. Control device

50、置物架 61、温度传感器50. Storage rack 61. Temperature sensor

62、湿度传感器 63、送风管62. Humidity sensor 63. Air supply pipe

64、回风管 70、干燥器64. Return air duct 70. Dryer

71、排水管。71. Drain pipe.

具体实施方式detailed description

请参照图1和图2所示,其显示出了本实用新型之较佳实施例的具体结构,包括有机架10、风机20、加热器30以及控制装置40。Please refer to FIG. 1 and FIG. 2 , which show the specific structure of a preferred embodiment of the present invention, including a frame 10 , a fan 20 , a heater 30 and a control device 40 .

该机架10内具有烘干室11,该烘干室11内顶部设置有风道12,烘干室11内悬设有置物架50,置物架50位于风道12正下方,风道12的底部设置有多个出风孔(图中未示),该多个出风孔朝向置物架50,且烘干室11内设置有温度传感器61和湿度传感器62;在本实施例中,所述置物架50为单层,其可拆卸地安装于烘干室11内。The frame 10 has a drying chamber 11, the top of the drying chamber 11 is provided with an air duct 12, the drying chamber 11 is suspended with a rack 50, the rack 50 is located directly below the air duct 12, and the air duct 12 The bottom is provided with a plurality of air outlet holes (not shown in the figure), and the plurality of air outlet holes face the shelf 50, and the drying chamber 11 is provided with a temperature sensor 61 and a humidity sensor 62; in this embodiment, the The rack 50 is a single layer, which is detachably installed in the drying chamber 11 .

该风机20设置于机架10的侧旁,风机20的出风口通过送风管63连通风道12,风机20的进风口通过回风管64连烘干室11的内底部,回风管64上设置有干燥器70,在本实施例中,所述干燥器70上具排水管71,排水管71露出回风管64的外侧面。This fan 20 is arranged on the side of the frame 10, the air outlet of the fan 20 is connected to the air duct 12 through the air supply pipe 63, and the air inlet of the fan 20 is connected to the inner bottom of the drying chamber 11 through the air return pipe 64, and the air return pipe 64 A drier 70 is arranged on it, and in this embodiment, the drier 70 is provided with a drain pipe 71 , and the drain pipe 71 exposes the outer surface of the air return pipe 64 .

该加热器30设置于送风管63的出风口内。The heater 30 is installed in the air outlet of the air duct 63 .

该控制装置40设置于机架10上,前述风机20、加热器30、温度传感器61和湿度传感器62均连接控制装置40。The control device 40 is arranged on the frame 10 , and the fan 20 , the heater 30 , the temperature sensor 61 and the humidity sensor 62 are all connected to the control device 40 .

详述本实施例的工作原理如下:The working principle of this embodiment is described in detail as follows:

使用时,将乳胶枕头床垫置于置物架50上,然后,开启设备,控制装置40控制风机20和加热器30开始工作,风机20使得烘干室11内的气体来回循环,首先,气体从风机20的出风口输出进入送风道63中,加热器30对气体进行加热形成热风,然后热风吹向乳胶枕头,热风带动乳胶枕头上的水气,实现对乳胶枕头的脱水,然后,含有大量水分的气体进入回风管64中,经过干燥器70干燥后,气体的水分被过滤并通过排水管71排出外界,干燥的气体再次进行风机20中,然后从风机20的出风口输出进入下一个循环,如此,不断地对乳胶枕头进行脱水,在脱水的过程中,温度传感器61和湿度传感器62分别实时监测烘干室11内的温度和湿度,当烘干室11内的温度过高时,控制装置40控制加热器30停止加热,当烘干室11的湿度较低时,控制装置40控制风机20和加热器30停止工作,如此完成脱水作业。During use, the latex pillow mattress is placed on the rack 50, then, the equipment is turned on, and the control device 40 controls the blower fan 20 and the heater 30 to start working, and the blower fan 20 makes the gas in the drying chamber 11 circulate back and forth. The air outlet output of blower fan 20 enters in the air supply duct 63, and heater 30 heats gas to form hot blast, and then hot blast is blown to latex pillow, and hot blast drives the moisture on latex pillow, realizes the dehydration of latex pillow, then, contains a large amount of The gas with moisture enters the return air duct 64, and after being dried by the dryer 70, the moisture in the gas is filtered and discharged to the outside through the drain pipe 71, and the dried gas enters the fan 20 again, and then is output from the air outlet of the fan 20 into the next one. In this way, the latex pillow is continuously dehydrated. During the dehydration process, the temperature sensor 61 and the humidity sensor 62 monitor the temperature and humidity in the drying chamber 11 in real time respectively. When the temperature in the drying chamber 11 is too high, The control device 40 controls the heater 30 to stop heating. When the humidity of the drying chamber 11 is low, the control device 40 controls the fan 20 and the heater 30 to stop working, thus completing the dehydration operation.

本实用新型的设计重点是:通过利用风机使得气体来回循环,并配合设置干燥器和加热器,使得气体能够快速加热和干燥,实现很好的脱水效果,本设备整体结构简单,价格适中,大大降低了生产成本;以及,通过设置有温度传感器和湿度传感器,并配合控制装置,使得可对风机和加热器进行智能化自动控制,为脱水作业带来便利。The key points of the design of this utility model are: by using the fan to make the gas circulate back and forth, and cooperating with the dryer and the heater, the gas can be heated and dried quickly to achieve a good dehydration effect. The overall structure of the device is simple and the price is moderate. The production cost is reduced; and, by being provided with a temperature sensor and a humidity sensor and cooperating with a control device, the fan and the heater can be intelligently and automatically controlled, which brings convenience to the dehydration operation.

以上结合具体实施例描述了本实用新型的技术原理。这些描述只是为了解释本实用新型的原理,而不能以任何方式解释为对本实用新型保护范围的限制。基于此处的解释,本领域的技术人员不需要付出创造性的劳动即可联想到本实用新型的其它具体实施方式,这些方式都将落入本实用新型的保护范围之内。The technical principles of the present utility model have been described above in conjunction with specific embodiments. These descriptions are only for explaining the principles of the present utility model, and cannot be construed as limiting the protection scope of the present utility model in any way. Based on the explanations herein, those skilled in the art can think of other specific implementations of the present utility model without creative work, and these forms will all fall within the protection scope of the present utility model.

Claims (3)

1.一种乳胶枕头床垫脱水机构,其特征在于:包括有机架、风机、加热器以及控制装置;该机架内具有烘干室,该烘干室内顶部设置有风道,烘干室内悬设有置物架,置物架位于风道正下方,风道的底部设置有多个出风孔,该多个出风孔朝向置物架,且烘干室内设置有温度传感器和湿度传感器;该风机设置于机架的侧旁,风机的出风口通过送风管连通风道,风机的进风口通过回风管连烘干室的内底部,回风管上设置有干燥器,该加热器设置于送风管的出风口内;该控制装置设置于机架上,前述风机、加热器、温度传感器和湿度传感器均连接控制装置。1. a latex pillow mattress dehydration mechanism is characterized in that: comprise frame, blower blower, heater and control device; There is drying chamber in this frame, and this drying chamber top is provided with air duct, and drying chamber A storage rack is suspended, and the storage rack is located directly below the air duct. There are multiple air outlet holes at the bottom of the air duct. The multiple air outlet holes face the storage rack, and a temperature sensor and a humidity sensor are installed in the drying chamber; Set on the side of the rack, the air outlet of the fan is connected to the air duct through the air supply pipe, the air inlet of the fan is connected to the inner bottom of the drying chamber through the return air pipe, and the return air pipe is equipped with a dryer. In the air outlet of the air supply pipe; the control device is arranged on the frame, and the aforementioned fan, heater, temperature sensor and humidity sensor are all connected to the control device. 2.如权利要求1所述的一种乳胶枕头床垫脱水机构,其特征在于:所述置物架为单层,其可拆卸地安装于烘干室内。2. A latex pillow mattress dehydration mechanism as claimed in claim 1, characterized in that: the storage rack is a single layer, which is detachably installed in the drying chamber. 3.如权利要求1所述的一种乳胶枕头床垫脱水机构,其特征在于:所述干燥器上具排水管,排水管露出回风管的外侧面。3. A latex pillow mattress dehydration mechanism as claimed in claim 1, characterized in that: said drier is equipped with a drain pipe, and the drain pipe exposes the outer surface of the air return pipe.
CN201720216134.6U 2017-03-07 2017-03-07 A kind of latex pillow mattress dewatering device Active CN206556357U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108844292A (en) * 2018-05-31 2018-11-20 罗发业 A kind of latex pillow mattress dewatering device
CN112066697A (en) * 2020-10-09 2020-12-11 浙江强春乳胶制造有限公司 Drying equipment is used in latex mattress production and processing

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108844292A (en) * 2018-05-31 2018-11-20 罗发业 A kind of latex pillow mattress dewatering device
CN112066697A (en) * 2020-10-09 2020-12-11 浙江强春乳胶制造有限公司 Drying equipment is used in latex mattress production and processing
CN112066697B (en) * 2020-10-09 2021-12-07 浙江强春乳胶制造有限公司 Drying equipment is used in latex mattress production and processing

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