CN206550759U - Gantry machining center - Google Patents
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- CN206550759U CN206550759U CN201720095890.8U CN201720095890U CN206550759U CN 206550759 U CN206550759 U CN 206550759U CN 201720095890 U CN201720095890 U CN 201720095890U CN 206550759 U CN206550759 U CN 206550759U
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Abstract
一种龙门加工中心,包括滑鞍、滑设于滑鞍上的主轴箱、分别连接滑鞍和主轴箱的升降机构、导向组件和平衡机构以及分别设于主轴箱上的第一电机、传动机构和主轴;滑鞍环抱主轴箱;第一电机通过传动机构连接主轴,以驱动主轴带动刀具转动;主轴箱上设有四个导线轨,其中二导线轨位于主轴箱的背部,另外二导线轨分别位于主轴箱的两侧,滑鞍上对应各导线轨分别设有滑接导线轨的滑块。本实用新型通过设置连接滑鞍和主轴箱的导向组件和平衡机构,并在主轴箱的背部和两侧均设置导线轨,使得主轴箱滑动更加稳定,从而使主轴具有较高的加工刚性和精度,另外,平衡机构还自动调整主轴箱的平衡,可以避免主轴箱发生倾斜。
A gantry machining center, comprising a sliding saddle, a spindle box slidably arranged on the sliding saddle, a lifting mechanism respectively connecting the sliding saddle and the spindle box, a guide assembly and a balance mechanism, and a first motor and a transmission mechanism respectively arranged on the spindle box and the spindle; the saddle surrounds the spindle box; the first motor connects the spindle through the transmission mechanism to drive the spindle to drive the tool to rotate; there are four guide rails on the spindle box, of which two guide rails are located at the back of the spindle box, and the other two guide rails are respectively Located on both sides of the headstock, the sliding saddle is respectively provided with sliders for sliding the guide rails corresponding to the guide rails. The utility model sets the guide assembly and the balance mechanism connecting the saddle and the headstock, and arranges wire rails on the back and both sides of the headstock, so that the headstock slides more stably, so that the spindle has higher machining rigidity and precision , In addition, the balance mechanism also automatically adjusts the balance of the headstock, which can avoid the headstock from tilting.
Description
技术领域technical field
本实用新型涉及数控加工设计与制造技术,尤其涉及一种龙门加工中心。The utility model relates to a numerical control processing design and manufacturing technology, in particular to a gantry processing center.
背景技术Background technique
数控龙门加工中心,主要由床身、工作台、左右立柱、横梁、滑鞍、主减速箱、操纵台、电气控制箱、以及驱动控制装置构成。可完成铣、钻、铰、镗等多工序加工,适用于各行业大、中型零件的粗、精加工。中国专利公开了一种数控龙门车铣镗刨磨重型机床(公开号:CN101502933A),其由床身、往复工作台、复合立柱、横梁、顶梁、回转动力头、卡盘、尾座、主传动机构、磨头、铣镗头、刨刀架、车刀刀架、电气控制系统等组成;往复工作台在床身上由直线导轨导向,往复工作台由主驱动电机、主传动机构、齿轮、齿条完成往复工作台的往复运动,往复运动速度范围:O.02-60000mm/min;两个复合立柱与床身两侧面分别用紧固件连接;顶梁与两复合立柱上端面用紧固件连接;横梁分别安装在复合立柱两侧的导轨上,利用双出头伺服电机驱动,带动丝杠转动,从而完成横梁上下移动;横梁上的铣镗头、车刀刀架分别用伺服电机驱动,带动丝杠转动,完成铣镗头、车刀刀架横向进给;横梁上的磨头、刨刀架分别用伺服电机驱动,带动丝杠转动,完成磨头、刨刀架横向进给;两复合立柱上的磨头、刨刀架分别安装在复合立柱的导轨上,分别用伺服电机驱动,带动丝杠转动,完成磨头、刨刀架上下进给运动。但是这种机床只有两条线轨,滑枕滑动时刚性较差,从而主轴对工件的加工刚性与精度较差。The CNC gantry machining center is mainly composed of a bed, a worktable, left and right columns, a beam, a saddle, a main gearbox, a console, an electrical control box, and a drive control device. It can complete milling, drilling, reaming, boring and other multi-process processing, and is suitable for rough and fine processing of large and medium-sized parts in various industries. Chinese patent discloses a CNC gantry car milling, boring, planing and grinding heavy-duty machine tool (publication number: CN101502933A), which consists of a bed, a reciprocating table, a composite column, a beam, a top beam, a rotary power head, a chuck, a tailstock, a main Transmission mechanism, grinding head, milling and boring head, planer tool holder, turning tool holder, electrical control system, etc.; the reciprocating worktable is guided by linear guide rails on the bed, and the reciprocating worktable is composed of the main drive The reciprocating table completes the reciprocating movement, the reciprocating movement speed range: 0.02-60000mm/min; the two composite columns are connected with the two sides of the bed with fasteners; the top beam and the upper end of the two composite columns are connected with fasteners Connection; the beams are respectively installed on the guide rails on both sides of the composite column, driven by double-headed servo motors to drive the screw to rotate, thereby completing the up and down movement of the beams; the milling and boring heads and turning tool holders on the beams are respectively driven by servo motors to drive The screw rotates to complete the horizontal feed of the milling and boring head and the turning tool holder; the grinding head and planer tool holder on the beam are respectively driven by servo motors to drive the screw to rotate to complete the horizontal feed of the grinding head and planer holder; The advanced grinding head and planer holder are respectively installed on the guide rails of the composite column, and are respectively driven by servo motors to drive the screw to rotate to complete the up and down feeding movement of the grinding head and planer holder. However, this kind of machine tool has only two linear rails, and the rigidity of the ram is relatively poor when sliding, so that the machining rigidity and precision of the spindle to the workpiece are relatively poor.
实用新型内容Utility model content
基于此,本实用新型提供一种龙门加工中心,其主要解决现有技术所存在的机床只有两条线轨,滑枕滑动时刚性较差,从而主轴对加工精度较差的技术问题。Based on this, the utility model provides a gantry machining center, which mainly solves the technical problems in the prior art that the machine tool has only two line rails, and the rigidity of the ram is poor when sliding, so that the machining accuracy of the spindle is poor.
为了实现本实用新型的目的,本实用新型采用以下技术方案:In order to realize the purpose of the utility model, the utility model adopts the following technical solutions:
一种龙门加工中心,包括滑鞍、滑设于所述滑鞍上的主轴箱、分别连接所述滑鞍和主轴箱的升降机构、导向组件和平衡机构以及分别设于所述主轴箱上的第一电机、传动机构和主轴;所述滑鞍环抱所述主轴箱;所述第一电机通过传动机构连接所述主轴;所述主轴箱上设有四个导线轨,其中二导线轨位于所述主轴箱的背部,另外二导线轨分别位于所述主轴箱的两侧,所述滑鞍上对应各所述导线轨分别设有滑接所述导线轨的滑块;所述导向组件包括二设于所述滑鞍顶部的导杆及二设于所述主轴箱顶部的导板,所述导杆与所述导板一一对应,所述导杆分别位于所述主轴箱的两侧,所述二导杆分别穿过所述二导板;所述平衡机构包括二设于所述滑鞍内的平衡气缸、二设于所述滑鞍顶部的距离感应器及二设于所述主轴箱顶部的平衡板;所述平衡气缸分别位于所述主轴箱的两侧,所述平衡板与所述平衡气缸一一对应,所述二平衡气缸分别连接所述二平衡气缸的输出轴;所述距离感应器与所述平衡板一一对应。A gantry machining center, comprising a saddle, a headstock slidingly arranged on the saddle, a lifting mechanism respectively connecting the saddle and the headstock, a guide assembly and a balance mechanism, and a headstock respectively arranged on the headstock The first motor, the transmission mechanism and the main shaft; the saddle surrounds the main shaft box; the first motor is connected to the main shaft through the transmission mechanism; the main shaft box is provided with four guide rails, wherein two guide rails are located on the The back of the headstock, the other two guide rails are respectively located on both sides of the headstock, the saddle is respectively provided with sliders for slidingly connecting the guide rails corresponding to each of the guide rails; the guide assembly includes two A guide rod arranged on the top of the saddle and two guide plates arranged on the top of the headstock, the guide rods correspond to the guide plates one by one, the guide rods are respectively located on both sides of the headstock, the Two guide rods pass through the two guide plates respectively; the balance mechanism includes two balance cylinders arranged in the saddle, two distance sensors arranged on the top of the saddle and two distance sensors arranged on the top of the headstock a balance plate; the balance cylinders are respectively located on both sides of the headstock, the balance plates correspond to the balance cylinders one by one, and the two balance cylinders are respectively connected to the output shafts of the two balance cylinders; the distance sensor There is a one-to-one correspondence between the devices and the balance boards.
上述的龙门加工中心,通过设置连接滑鞍和主轴箱的导向组件和平衡机构,并在主轴箱的背部和两侧均设置导线轨,使得主轴箱滑动更加稳定,从而使主轴具有较高的加工刚性和精度,另外,平衡机构还可以避免主轴箱发生倾斜,保证主轴能驱动刀具精确地对工件进行加工。The above-mentioned gantry machining center, by setting the guide assembly and the balance mechanism connecting the saddle and the headstock, and setting guide rails on the back and both sides of the headstock, makes the headstock slide more stable, so that the spindle has a higher machining efficiency. Rigidity and precision, in addition, the balance mechanism can also prevent the spindle box from tilting, ensuring that the spindle can drive the tool to process the workpiece accurately.
在其中一实施例中,各所述导杆与相对应的所述导板之间设有直线运动轴承。In one embodiment, a linear motion bearing is provided between each guide rod and the corresponding guide plate.
在其中一实施例中,所述滑鞍的前部对应各所述平衡气缸设有观察孔。In one embodiment, the front of the saddle is provided with observation holes corresponding to each of the balance cylinders.
在其中一实施例中,各所述导线轨均通过螺钉连接主轴箱。In one embodiment, each of the guide rails is connected to the headstock through screws.
在其中一实施例中,所述升降机构包括设于所述主轴箱顶部的第二电机以及位于所述主轴箱背后的丝杆,所述丝杆连接所述第二电机的输出轴,且螺纹连接所述滑鞍。In one of the embodiments, the lifting mechanism includes a second motor arranged on the top of the headstock and a screw rod located behind the headstock, the screw rod is connected to the output shaft of the second motor, and the threaded Attach the saddle.
附图说明Description of drawings
图1为本实用新型一较佳实施例所述的龙门加工中心的立体结构示意图;Fig. 1 is the schematic diagram of the three-dimensional structure of the gantry machining center described in a preferred embodiment of the present invention;
图2为图1所示的龙门加工中心的另一方位的结构示意图;Fig. 2 is a structural schematic diagram of another orientation of the gantry machining center shown in Fig. 1;
图3为图1所示的龙门加工中心的另一方位的结构示意图。FIG. 3 is a structural schematic diagram of another orientation of the gantry machining center shown in FIG. 1 .
图中:In the picture:
10、滑鞍;11、滑块;12、观察孔;20、主轴箱;21、导线轨;30、升降机构;40、导向组件;41、导板;42、导杆;43、直线运动轴承;50、平衡机构;51、平衡气缸;52、平衡板;53、距离感应器;60、第一电机;70、主轴。10. Saddle; 11. Slider; 12. Observation hole; 20. Spindle box; 21. Guide rail; 30. Lifting mechanism; 40. Guide assembly; 41. Guide plate; 42. Guide rod; 43. Linear motion bearing; 50. Balance mechanism; 51. Balance cylinder; 52. Balance plate; 53. Distance sensor; 60. First motor; 70. Main shaft.
具体实施方式detailed description
为了便于理解本实用新型,下面将参照相关附图对本实用新型进行更全面的描述。附图中给出了本实用新型的较佳实施例。但是,本实用新型可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本实用新型的公开内容的理解更加透彻全面。In order to facilitate the understanding of the utility model, the utility model will be described more fully below with reference to the relevant drawings. Preferred embodiments of the utility model are provided in the accompanying drawings. However, the invention can be embodied in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present utility model more thorough and comprehensive.
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。It should be noted that when an element is referred to as being “fixed” to another element, it can be directly on the other element or there can also be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present.
如图1至图3所示,为本实用新型一较佳实施例的龙门加工中心,其包括滑鞍10、滑设于滑鞍10上的主轴箱20、分别连接滑鞍10和主轴箱20的升降机构30、导向组件40和平衡机构50以及分别设于主轴箱20上的第一电机60、传动机构(图中未示出)和主轴70;滑鞍10环抱主轴箱20;第一电机60通过传动机构连接主轴70,以驱动主轴70带动刀具转动。在本方案中,平衡机构50用以使主轴箱20不会发生倾斜;升降机构30用于驱动主轴箱20在滑鞍10上下滑动,导向机构用于对主轴箱20在滑鞍10上的运动进行导向。As shown in Figures 1 to 3, it is a gantry machining center of a preferred embodiment of the present invention, which includes a saddle 10, a headstock 20 slid on the saddle 10, connecting the saddle 10 and the headstock 20 respectively The lifting mechanism 30, the guide assembly 40 and the balance mechanism 50 and the first motor 60, the transmission mechanism (not shown) and the main shaft 70 which are respectively arranged on the headstock 20; the saddle 10 surrounds the headstock 20; the first motor 60 is connected to the main shaft 70 through a transmission mechanism to drive the main shaft 70 to drive the tool to rotate. In this scheme, the balance mechanism 50 is used to prevent the headstock 20 from tilting; the lifting mechanism 30 is used to drive the headstock 20 to slide up and down on the saddle 10, and the guide mechanism is used to control the movement of the headstock 20 on the saddle 10. to guide.
如图3所示,主轴箱20上设有四个导线轨21,其中二导线轨21位于主轴箱20的背部,另外二导线轨21分别位于主轴箱20的两侧,滑鞍10上对应各导线轨21分别设有滑接导线轨21的滑块11。在本实施例中,各导线轨21通过螺钉连接主轴箱20,便于导线轨21在主轴箱20上的拆装。As shown in Figure 3, four guide rails 21 are provided on the spindle box 20, wherein two guide rails 21 are located at the back of the spindle box 20, and the other two guide rails 21 are respectively located on both sides of the spindle box 20. The wire rails 21 are respectively provided with sliders 11 that slide the wire rails 21 . In this embodiment, each wire rail 21 is connected to the headstock 20 by screws, which facilitates the disassembly and assembly of the wire rails 21 on the headstock 20 .
升降机构30包括设于主轴箱20顶部的第二电机以及位于主轴箱20背后的丝杆,丝杆连接第二电机的输出轴,且螺纹连接滑鞍10。The lifting mechanism 30 includes a second motor arranged on the top of the headstock 20 and a screw rod located at the back of the headstock 20 , the screw rod is connected to the output shaft of the second motor, and is screwed to the saddle 10 .
导向组件40包括二设于滑鞍10顶部的导杆42及二设于主轴箱20顶部的导板41,导杆42与导板41一一对应,导杆42分别位于主轴箱20的两侧,二导杆42分别穿过二导板41。各导杆42与相对应的导板41之间设有直线运动轴承43。The guide assembly 40 includes two guide rods 42 located at the top of the saddle 10 and two guide plates 41 located at the top of the headstock 20. The guide rods 42 correspond to the guide plates 41 one by one. The guide rods 42 are located on both sides of the headstock 20 respectively. The guide rods 42 respectively pass through the two guide plates 41 . A linear motion bearing 43 is provided between each guide rod 42 and the corresponding guide plate 41 .
平衡机构50包括二设于滑鞍10内的平衡气缸51、二设于滑鞍10顶部的距离感应器53及二设于主轴箱20顶部的平衡板52;平衡气缸51分别位于主轴箱20的两侧,平衡板52与平衡气缸51一一对应,二平衡气缸51分别连接二平衡气缸51的输出轴;距离感应器53与平衡板52一一对应,用于测量二平衡板52至滑鞍10的顶部的距离,以确定主轴箱20是否倾斜。在升降机构30驱动主轴箱20在滑鞍10上升降时,二平衡气缸51也跟着升降机构30施力于主轴箱20上,进一步保证主轴箱20做稳定的升降运动,当主轴箱20移动至指定的位置时,二距离感应器53测量二平衡板52至滑鞍10的距离,若测得二平衡板52至滑鞍10顶部的距离不等,距离感应器53通过控制平衡气缸51调节平衡板52的高度,使二平衡板52至滑鞍10的顶部的距离相等,保证主轴箱20不会发生倾斜,从而使主轴70能驱动刀具对工件进行精确地加工。The balance mechanism 50 includes two balance cylinders 51 located in the saddle 10, two distance sensors 53 located at the top of the slide saddle 10, and two balance plates 52 located at the top of the headstock 20; On both sides, the balance board 52 is in one-to-one correspondence with the balance cylinder 51, and the two balance cylinders 51 are respectively connected to the output shafts of the two balance cylinders 51; the distance sensor 53 is in one-to-one correspondence with the balance board 52, and is used to measure the balance between the two balance boards 52 and the saddle. 10 to determine whether the headstock 20 is tilted. When the lifting mechanism 30 drives the headstock 20 to lift up and down on the saddle 10, the two balance cylinders 51 also follow the lifting mechanism 30 to exert force on the headstock 20 to further ensure that the headstock 20 does a stable lifting movement. When the headstock 20 moves to At the specified position, the distance sensor 53 measures the distance from the two balance boards 52 to the saddle 10. If the distance between the two balance boards 52 and the top of the saddle 10 is measured, the distance sensor 53 adjusts the balance by controlling the balance cylinder 51. The height of the plate 52 makes the distance from the two balance plates 52 to the top of the saddle 10 equal to ensure that the headstock 20 will not tilt, so that the spindle 70 can drive the tool to process the workpiece accurately.
在本实施例中,滑鞍10的前部对应各平衡气缸51设有观察孔12,用于贯穿平衡气缸51的工作状态。In this embodiment, the front part of the saddle 10 is provided with observation holes 12 corresponding to the balance cylinders 51 for penetrating through the working state of the balance cylinders 51 .
上述的龙门加工中心,通过设置连接滑鞍10和主轴箱20的导向组件40和平衡机构50,并在主轴箱20的背部和两侧均设置导线轨21,使得主轴箱20滑动更加稳定,从而使主轴70具有较高的加工刚性和精度,另外,平衡机构50还可以避免主轴箱20发生倾斜,保证主轴70能驱动刀具精确地对工件进行加工。The above-mentioned gantry machining center, by setting the guide assembly 40 and the balance mechanism 50 connecting the saddle 10 and the headstock 20, and setting the guide rails 21 on the back and both sides of the headstock 20, makes the headstock 20 slide more stably, thereby The main shaft 70 has high machining rigidity and precision. In addition, the balance mechanism 50 can also prevent the headstock 20 from tilting, ensuring that the main shaft 70 can drive the tool to process the workpiece accurately.
以上所述实施例仅表达了本实用新型的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the utility model, and the description thereof is relatively specific and detailed, but it should not be interpreted as a limitation on the patent scope of the utility model. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the scope of protection of the utility model patent should be based on the appended claims.
Claims (5)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110449609A (en) * | 2019-08-15 | 2019-11-15 | 南京领锐科技有限公司 | A kind of box three-shaft linkage main shaft tank tower and its numerically controlled processing equipment |
| CN110480372A (en) * | 2019-09-19 | 2019-11-22 | 宁波迈拓斯数控机械有限公司 | A kind of pillow mechanism of numerically-controlled machine tool |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110449609A (en) * | 2019-08-15 | 2019-11-15 | 南京领锐科技有限公司 | A kind of box three-shaft linkage main shaft tank tower and its numerically controlled processing equipment |
| CN110449609B (en) * | 2019-08-15 | 2024-05-07 | 南京领锐科技有限公司 | Box type three-axis linkage main shaft box frame and numerical control machining equipment thereof |
| CN110480372A (en) * | 2019-09-19 | 2019-11-22 | 宁波迈拓斯数控机械有限公司 | A kind of pillow mechanism of numerically-controlled machine tool |
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Effective date of registration: 20200428 Address after: 523770 772 Mei Jing Road, rhino Po village, Dalang Town, Dongguan, Guangdong Patentee after: DONGGUAN JUGAO MACHINE TOOLS Co.,Ltd. Address before: 523000 Guangdong province Dongguan city Dalang town of Pine Village along the River Road No. 16 Hongyu Hing Industrial Park building B2 Patentee before: DONGGUAN JUQING MACHINE TOOLS Co.,Ltd. |
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