CN206550211U - A kind of bracket progressive die - Google Patents

A kind of bracket progressive die Download PDF

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Publication number
CN206550211U
CN206550211U CN201621459442.3U CN201621459442U CN206550211U CN 206550211 U CN206550211 U CN 206550211U CN 201621459442 U CN201621459442 U CN 201621459442U CN 206550211 U CN206550211 U CN 206550211U
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Prior art keywords
station
punching
groove
extrusion position
lower mold
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Expired - Fee Related
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CN201621459442.3U
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Chinese (zh)
Inventor
伍国平
刘展望
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Suzhou Ming Titanium Hardware Co Ltd
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Suzhou Ming Titanium Hardware Co Ltd
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Abstract

本实用新型涉及一种托架连续模,包含上模组件和下模组件;所述上模组件和下模组件通过导柱相连;所述上模组件包括由上至下依次设置的上模座、上垫板、上夹板和脱料板,所述下模组件包括由下至上依次设置的下托板、下垫脚、下模座、下垫板和下模板;所述上模组件和下模组件沿送料方向依次设置有冲引导孔工位、预冲孔工位、沉头孔挤压工位、预冲槽工位、沉头槽挤压工位、冲外形工位、精冲槽工位、精冲孔工位、落料工位、废料切断工位;所述上模组件和下模组件之间还设有送料装置;本实用新型通过多个工位能同时完成多道冲压工序直至产品加工完成,且加工的产品尺寸一致,从而能提高生产效率,保证产品质量。

The utility model relates to a bracket continuous mold, which comprises an upper mold assembly and a lower mold assembly; the upper mold assembly and the lower mold assembly are connected through guide posts; the upper mold assembly includes The set upper mold base, upper backing plate, upper splint and stripper plate, the lower mold assembly includes a lower supporting plate, a lower foot, a lower mold base, a lower backing plate and a lower formwork arranged in sequence from bottom to top; The upper die assembly and the lower die assembly are sequentially provided with a punching guide hole station, a pre-punching station, a countersink extrusion station, a pre-punching groove station, a countersink groove extrusion station, a punching station, and a punching station along the feeding direction. Shape station, fine punching slot station, fine punching station, blanking station, waste material cutting station; a feeding device is also provided between the upper die assembly and the lower die assembly; the utility model adopts multiple Each station can complete multiple stamping processes at the same time until the product is processed, and the processed products are of the same size, which can improve production efficiency and ensure product quality.

Description

一种托架连续模A bracket continuous mold

技术领域technical field

本实用新型涉及冲压模具领域,特指一种托架连续模。The utility model relates to the field of stamping dies, in particular to a bracket continuous die.

背景技术Background technique

如图1-2所示,为一种用于苹果笔记本电脑上的托架,其中托架的正面设置有两个沉头孔1,反面设置有一个沉头槽2;由于现有冲压模具达不到这个加工要求,所以只能通过CNC机逐个洗出来,这种方法不仅加工周期长,需要二次装夹,且洗出来的触控板尺寸偏差大,容易产出废品,从而增加了生产成本,降低了生产效率。As shown in Figure 1-2, it is a bracket used for Apple notebook computers, wherein the front of the bracket is provided with two countersunk holes 1, and the back is provided with a countersunk groove 2; because the existing stamping die reaches It does not meet the processing requirements, so it can only be washed out one by one by CNC machine. This method not only has a long processing cycle, but also requires secondary clamping, and the size deviation of the washed touch panel is large, which is easy to produce waste products, thus increasing production. cost and reduced production efficiency.

实用新型内容Utility model content

本实用新型目的是为了克服现有技术的不足而提供一种托架连续模,通过多个工位能同时完成多道冲压工序直至产品加工完成,且加工的产品尺寸一致,从而能提高生产效率,保证产品质量。The purpose of the utility model is to provide a bracket continuous die in order to overcome the deficiencies of the prior art. Through multiple stations, multiple stamping processes can be completed at the same time until the product processing is completed, and the processed products have the same size, thereby improving production efficiency. , To ensure product quality.

为达到上述目的,本实用新型采用的技术方案是:一种托架连续模,包含上模组件和下模组件;所述上模组件和下模组件通过导柱相连;所述上模组件包括由上至下依次设置的上模座、上垫板、上夹板和脱料板,所述下模组件包括由下至上依次设置的下托板、下垫脚、下模座、下垫板和下模板;所述上模组件和下模组件沿送料方向依次设置有冲引导孔工位、预冲孔工位、沉头孔挤压工位、预冲槽工位、沉头槽挤压工位、冲外形工位、精冲槽工位、精冲孔工位、落料工位、废料切断工位;所述上模组件和下模组件之间还设有送料装置。In order to achieve the above purpose, the technical solution adopted by the utility model is: a bracket continuous mold, including an upper mold assembly and a lower mold assembly; the upper mold assembly and the lower mold assembly are connected through guide pillars; the The upper mold assembly includes an upper mold base, an upper backing plate, an upper splint and a stripper plate arranged in sequence from top to bottom, and the lower mold assembly includes a lower supporting plate, a lower foot, and a lower mold base arranged in sequence from bottom to top , the lower backing plate and the lower template; the upper die assembly and the lower die assembly are successively provided with a punching guide hole station, a pre-punching station, a countersink extrusion station, and a pre-punching slot station along the feeding direction , countersunk groove extrusion station, punching shape station, fine blanking groove station, fine punching station, blanking station, waste material cutting station; there is also a gap between the upper die assembly and the lower die assembly Equipped with feeding device.

优选的,所述沉头孔挤压工位至少包括沉头孔粗挤压工位和沉头孔精挤压工位;所述预冲孔工位、沉头孔粗挤压工位、沉头孔精挤压工位的孔直径逐渐增大。Preferably, the countersink extrusion station includes at least a countersink rough extrusion station and a countersink fine extrusion station; the pre-punching station, countersink rough extrusion station, countersink The hole diameter of the head hole fine extrusion station gradually increases.

优选的,所述沉头槽挤压工位至少包括沉头槽粗挤压工位和沉头槽精挤压工位;所述预冲槽工位、沉头槽粗挤压工位、沉头槽精挤压工位的大小逐渐增大。Preferably, the countersink extrusion station includes at least a countersink rough extrusion station and a countersink fine extrusion station; the pre-punching station, countersink rough extrusion station, countersink The size of the head groove fine extrusion station gradually increases.

优选的,所述送料装置包括放料架、水平设置在放料架上且通过磁粉制动器驱动的支撑轴、设置在下模组件入料口且通过电机驱动的至少一组传动辊轮。Preferably, the feeding device includes a discharge rack, a support shaft arranged horizontally on the discharge rack and driven by a magnetic powder brake, and at least one set of driving rollers arranged at the material inlet of the lower mold assembly and driven by a motor.

优选的,所述电机为步进电机或伺服电机。Preferably, the motor is a stepper motor or a servo motor.

由于上述技术方案的运用,本实用新型与现有技术相比具有下列优点:Due to the application of the above-mentioned technical solution, the utility model has the following advantages compared with the prior art:

本实用新型所述的托架连续模通过多个工位能同时完成多道冲压工序直至产品加工完成,且加工的产品尺寸一致,从而能提高生产效率,保证产品质量。The bracket continuous mold described in the utility model can simultaneously complete multiple stamping processes through multiple stations until the product processing is completed, and the processed products have the same size, thereby improving production efficiency and ensuring product quality.

附图说明Description of drawings

下面结合附图对本实用新型技术方案作进一步说明:Below in conjunction with accompanying drawing, technical scheme of the utility model is further described:

附图1为托架的俯视图;Accompanying drawing 1 is the top view of bracket;

附图2为托架的侧视图;Accompanying drawing 2 is the side view of bracket;

附图3为本实用新型所述的托架连续模的结构示意图;Accompanying drawing 3 is the structural representation of bracket continuous mold described in the utility model;

附图4为本实用新型中多个工位的分布图;Accompanying drawing 4 is the distribution diagram of a plurality of stations in the utility model;

附图5为本实用新型多个工位的组合示意图。Accompanying drawing 5 is the combination diagram of a plurality of stations of the utility model.

其中:1、沉头孔;2、沉头槽;31、放料架;32、支撑轴;33、卷状原料;34、传动辊轮;4、上模座;5、上垫板;6、上夹板;7、脱料板;8、下模板;9、下垫板;10、下模座;11、下垫脚;12、下托板;13、冲引导孔工位;14、预冲孔工位;15、沉头孔挤压工位;151、沉头孔粗挤压工位;152、沉头孔精挤压工位;16、预冲槽工位;17、沉头槽挤压工位;171、沉头槽粗挤压工位;172、沉头槽精挤压工位;18、冲外形工位;19、精冲槽工位;20、精冲孔工位;21、落料工位;22、废料切断工位。Among them: 1. Countersunk hole; 2. Countersunk groove; 31. Unloading rack; 32. Support shaft; 33. Rolled raw material; 34. Drive roller; 4. Upper mold base; 5. Upper backing plate; 6 , upper splint; 7, stripper plate; 8, lower formwork; 9, lower backing plate; 10, lower mold seat; 11, lower foot; Hole station; 15. Countersunk hole extrusion station; 151. Countersunk hole rough extrusion station; 152. Countersunk hole fine extrusion station; 16. Pre-punching station; 17. Countersunk groove extrusion Pressing station; 171, countersunk groove rough extrusion station; 172, countersunk groove fine extrusion station; 18, punching shape station; 19, fine punching groove station; 20, fine punching station; 21 1. Blanking station; 22. Waste cutting station.

具体实施方式detailed description

下面结合附图及具体实施例对本实用新型作进一步的详细说明。Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail.

附图3-5为本实用新型所述的托架连续模,包含上模组件和下模组件;所述上模组件和下模组件通过导柱相连;所述上模组件包括由上至下依次设置的上模座4、上垫板5、上夹板6和脱料板7,所述下模组件包括由下至上依次设置的下托板12、下垫脚11、下模座10、下垫板9和下模板8;所述上模组件和下模组件沿送料方向依次设置有冲引导孔工位13、预冲孔工位14、沉头孔挤压工位15、预冲槽工位16、沉头槽挤压工位17、冲外形工位18、精冲槽工位19、精冲孔工位20、落料工位21、废料切断工位22,其中预冲孔的作用不仅能减少沉头孔挤压时的冲压力,且能使冲压时产生的废料定向走料,形成沉头孔的沉头部分,由于定向走料无法达到孔的精度,通过精冲孔能冲压出符合精度的沉头孔,所述预冲槽与预冲孔的作用一样;所述上模组件和下模组件之间还设有送料装置;所述沉头孔挤压工位15至少包括沉头孔粗挤压工位151和沉头孔精挤压工位152;所述预冲孔工位14、沉头孔粗挤压工位151、沉头孔精挤压工位152的孔直径逐渐增大,通过两次挤压能使沉头孔的沉头部分精度更高,受力更均匀;所述沉头槽挤压工位17至少包括沉头槽粗挤压工位171和沉头槽精挤压工位172;所述预冲槽工位16、沉头槽粗挤压工位171、沉头槽精挤压工位172的大小逐渐增大,通过两次挤压能使沉头槽的沉头部分精度更高,受力更均匀;所述送料装置包括放料架31、水平设置在放料架31上且通过磁粉制动器驱动的支撑轴32、设置在下模组件入料口且通过电机驱动的至少一组传动辊轮34,其中支撑轴用于支撑卷状原料33,由于原料很薄,通过磁粉制动器保证卷状原料33不会松散,便于传动辊轮34驱动;所述电机为步进电机或伺服电机,保证原料在移动时位置更精确,保证加工的产品尺寸一致。Accompanying drawing 3-5 is the bracket continuous mold described in the utility model, comprises upper mold assembly and lower mold assembly; Described upper mold assembly and lower mold assembly are connected by guide post; Said upper mold assembly It includes an upper mold base 4, an upper backing plate 5, an upper splint 6 and a stripper plate 7 arranged in sequence from top to bottom, and the lower mold assembly includes a lower supporting plate 12, a lower foot 11, a lower Die base 10, lower backing plate 9 and lower template 8; described upper mold assembly and lower mold assembly are provided with punching guide hole station 13, pre-punching station 14, countersunk hole extrusion station successively along the feeding direction Position 15, pre-punching slot station 16, countersink slot extrusion station 17, punching shape station 18, fine punching slot station 19, fine punching station 20, blanking station 21, waste cutting station 22 , where the function of pre-punching can not only reduce the punching force when the countersink is extruded, but also make the waste generated during stamping directional feed, forming the countersunk part of the countersink, because the directional feed cannot reach the accuracy of the hole , through the fine punching hole can be punched out to meet the accuracy of the countersunk hole, the effect of the pre-punching groove and the pre-punching hole is the same; there is also a feeding device between the upper die assembly and the lower die assembly; the sinker The head hole extrusion station 15 at least includes a countersink rough extrusion station 151 and a countersink fine extrusion station 152; the pre-punching station 14, the countersink rough extrusion station 151, the countersink The hole diameter of the hole precision extrusion station 152 increases gradually, and the precision of the countersunk part of the countersunk hole can be made higher by two extrusions, and the force is more uniform; the countersink groove extrusion station 17 includes at least one Head groove rough extrusion station 171 and countersunk groove fine extrusion station 172; Increase, through two extrusions, the countersunk part of the countersunk groove can be made with higher precision and more uniform force; the feeding device includes a discharge rack 31, which is horizontally arranged on the discharge rack 31 and driven by a magnetic powder brake. Support shaft 32, at least one set of drive rollers 34 arranged at the material inlet of the lower die assembly and driven by a motor, wherein the support shaft is used to support the roll material 33, because the material is very thin, the magnetic powder brake is used to ensure that the roll material 33 does not It will be loose, which is convenient for the driving of the transmission roller 34; the motor is a stepping motor or a servo motor, which ensures that the position of the raw material is more accurate when moving, and that the size of the processed product is consistent.

由于上述技术方案的运用,本实用新型与现有技术相比具有下列优点:Due to the application of the above-mentioned technical solution, the utility model has the following advantages compared with the prior art:

本实用新型所述的托架连续模通过多个工位能同时完成多道冲压工序直至产品加工完成,且加工的产品尺寸一致,从而能提高生产效率,保证产品质量。The bracket continuous mold described in the utility model can simultaneously complete multiple stamping processes through multiple stations until the product processing is completed, and the processed products have the same size, thereby improving production efficiency and ensuring product quality.

以上仅是本实用新型的具体应用范例,对本实用新型的保护范围不构成任何限制。凡采用等同变换或者等效替换而形成的技术方案,均落在本实用新型权利保护范围之内。The above are only specific application examples of the utility model, and do not constitute any limitation to the protection scope of the utility model. All technical solutions formed by equivalent transformation or equivalent replacement fall within the protection scope of the utility model.

Claims (5)

1. a kind of bracket progressive die, includes upper die component and lower mold assemblies;The upper die component and lower mold assemblies pass through guide pillar phase Even;The upper die component includes upper bolster, upper padding plate, train wheel bridge and the stripper plate from top to bottom set gradually, the lower module Part includes bottom plate, bottom seat pad, die shoe, lower bolster and the lower template set gradually from the bottom to top;It is characterized in that:On described Membrane module and lower mold assemblies are disposed with along feed direction and rush bullport station, pre-punched hole station, counter sink extrusion position, pre- Jet-bedding station, countersunk head groove extrusion position, punch extermal form station, fine groove station, fine blanking hole station, blanking station, waste material cut-out work Position;Feed device is additionally provided between the upper die component and lower mold assemblies.
2. the bracket progressive die according to claim 1, it is characterised in that:The counter sink extrusion position at least includes countersunk head The thick extrusion position in hole and the smart extrusion position of counter sink;The pre-punched hole station, the thick extrusion position of counter sink, counter sink essence extruding work The bore dia of position gradually increases.
3. the bracket progressive die according to claim 1, it is characterised in that:The countersunk head groove extrusion position at least includes countersunk head The thick extrusion position of groove and the smart extrusion position of countersunk head groove;The preflush groove station, the thick extrusion position of countersunk head groove, countersunk head groove essence extruding work The size of position gradually increases.
4. the bracket progressive die according to claim 1 or 2 or 3, it is characterised in that:The feed device include discharging frame, The support shaft that is horizontally set on discharging frame and is driven by magnetic powder brake, it is arranged on lower mold assemblies feeding mouth and by motor At least one set of Live roller of driving.
5. the bracket progressive die according to claim 4, it is characterised in that:The motor is stepper motor or servomotor.
CN201621459442.3U 2016-12-29 2016-12-29 A kind of bracket progressive die Expired - Fee Related CN206550211U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621459442.3U CN206550211U (en) 2016-12-29 2016-12-29 A kind of bracket progressive die

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621459442.3U CN206550211U (en) 2016-12-29 2016-12-29 A kind of bracket progressive die

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108356146A (en) * 2018-03-27 2018-08-03 浙江易亲工业科技有限公司 A kind of bracket progressive die
CN110899479A (en) * 2019-12-13 2020-03-24 靖江三鹏模具科技股份有限公司 Punching Technology of Countersunk Rivet Hole of Clutch Driven Disc

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108356146A (en) * 2018-03-27 2018-08-03 浙江易亲工业科技有限公司 A kind of bracket progressive die
CN110899479A (en) * 2019-12-13 2020-03-24 靖江三鹏模具科技股份有限公司 Punching Technology of Countersunk Rivet Hole of Clutch Driven Disc

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