CN206549450U - A kind of processing industrial waste gas integrated apparatus based on multi-layer plate-type - Google Patents

Abstract

The utility model discloses an integrated device for treating industrial waste gas based on a multi-layer plate type, comprising: a housing; an air inlet and an air outlet arranged on the housing; and a multi-layer discharge space arranged in the housing; Each layer of discharge space includes: mesh high voltage electrodes; dielectric barrier plates arranged on both sides of the mesh high voltage electrodes; and a catalytic material layer arranged between the mesh high voltage electrodes and the dielectric barrier plates. The utility model realizes the integration of double-medium plasma discharge, microwave radiation, catalytic oxidation and coordinated purification to remove various industrial gaseous pollutants based on the integrated device for treating industrial waste gas of the multi-layer plate type.

Description

An integrated device for treating industrial waste gas based on a multi-layer plate type

technical field

The utility model relates to the field of industrial waste gas treatment equipment, in particular to an integrated device for treating industrial waste gas based on a multilayer plate type.

Background technique

Gaseous pollutants emitted by industry are one of the important sources of air pollution, especially the pollution of toxic and odorous gaseous pollutants emitted by the fine chemical industry has become increasingly serious, and it is one of the most typical pollution sources of my country's atmospheric environment. Due to its small footprint and the ability to treat multiple pollutants at the same time, low-temperature plasma technology has been applied in the field of environmental governance since the 1980s. It is one of the frontier topics currently used to deal with VOCs (volatile organic compounds) research. One, it is attracting more and more attention.

Low-temperature plasma technology has the advantages of strong chemical oxidation ability (high-energy electrons, active free radicals, ozone, etc. directly participate in the excitation and oxidation of target pollutants), small reactor design, low initial investment cost, and easy operation. At present, low-temperature plasma technology has also developed processes with different characteristics in the purification and removal of volatile organic compounds (VOCs). Among them, dielectric barrier discharge (DBD) uses dielectric barrier materials (quartz, ceramics, etc.) to effectively avoid spark discharge between electrodes, and has more advantages in simple structure, good operation safety, and improved energy utilization. It is widely used in the purification research of VOCs. In particular, the double dielectric barrier discharge can generate an electron energy bond energy higher than 10ev, and has a stronger ability to oxidize compounds, so it has the characteristics of shorter processing time and smaller reactor volume. At present, the removal effect of single low-temperature plasma technology for oxidative and toxic VOCs is still not ideal. Under the low input energy and reaction time, the target pollutants are incompletely mineralized, and ozone O ₃ , NO _x , organic by-products The formation of products and the accumulation of solid sol on the inner wall of the reactor and other problems.

As another chemical oxidation method, microwave radiation plasma technology has been gradually applied to the oxidation and removal of VOCs in the past ten years. In a closed metal reactor, microwave radiation is used to keep the air medium and target pollutants in an ionized and dissociated state, and the chemical oxidation reaction is induced by accumulating high-concentration active groups, which can realize the deep oxidation and removal of different types of VOCs . It is worth noting that the research by Ighigeanu et al. (2008) showed that the high-energy electrons generated by the electron beam excite air molecules to form strong oxidizing OH free radicals, oxidize toluene to form small molecular intermediates, and further use microwave radiation to strengthen various active groups. Carry out deep oxidation of target pollutants, and combine with catalytic materials to completely mineralize organic intermediate products into CO ₂ and H ₂ O. Therefore, physical and chemical means integrating different characteristics can effectively strengthen the removal of VOCs to a certain extent (oxidation efficiency is above 90%).

The method for treating industrial waste gas based on the multi-layer plate structure double-dielectric barrier discharge in cooperation with microwave radiation and catalytic oxidation involved in the utility model. Compared with the single low-temperature plasma technology, the microwave radiation plasma method is used to strengthen the DBD technology to generate a large number of strong oxidative active groups (HO ₂ ·, O ·, OH · and other active radicals), which promote the molecular bonds of target pollutants Under the condition of low energy input, the bond is oxidized and broken by a high concentration of active groups to form small molecular organic compounds that are easier to be oxidized and removed, and the active catalytic components (manganese, titanium, iron and other metal oxides) in the plasma discharge area are used to completely remove the target pollutants. is mineralized. The method has clear innovation, practicability and economy.

The Chinese patent document with authorized announcement number CN1086307C (application number 97106747.3) disclosed for the first time a tubular dielectric barrier discharge low-temperature plasma device for treating industrial waste gas, which consists of a plurality of parallel discharge tubes, a power supply and a casing. The discharge tube adopts the structure of inner and outer tubes, the outer electrode is spirally wound on the outside of the outer tube, and the inner electrode is arranged inside the inner tube. The device can work at normal temperature and pressure, and the exhaust gas flow rate is as high as 15 m/s. It can produce a large amount of exhaust gas with high efficiency, and has a wide range of exhaust gas treatment, meeting the requirements of industrial practicality. However, to ensure a good pollution removal effect for a single dielectric barrier discharge technology, a high external voltage is often required, resulting in high energy consumption for equipment operation, so its popularization and application are often limited. In addition, the air resistance of multiple groups of honeycomb tubular structures connected in parallel in this device is relatively large, and the effective discharge reaction space and large equipment volume are also unfavorable factors for its application.

In addition, the Chinese patent document with the authorized announcement number CN104069722B (application number 201410220434.2) discloses a three-in-one industrial source odor waste gas treatment device, including a box body, a reactor unit is arranged in the box body, and the two ends of the reactor unit They are the exhaust gas inlet and the exhaust gas outlet respectively. Electrode plates and carrier plates loaded with catalysts are arranged in the reactor unit; at least one surface of the reactor unit is transparent, and the position corresponding to the transparent surface on the inner wall of the box is There is an ultraviolet light generator; the electrode plate includes electrode strips arranged at intervals, each electrode strip includes an insulated dielectric tube and electrode wires pierced in the dielectric tube, and the electrode wires of adjacent electrode strips are connected to the high-voltage power supply and the grounding terminal respectively . In addition, the organic coupling of tubular dielectric barrier discharge with ultraviolet photocatalysis and chemical catalysis can be used to coordinate the treatment of industrial odor exhaust gas, which can reduce energy consumption and secondary pollution. However, in practical applications, the electrode wire tip discharge of the dielectric barrier discharge of this device is easy to break down and damage the dielectric layer under high voltage, which is relatively unstable; and the irradiation of ultraviolet light through a light-transmitting surface also has obvious energy loss problems.

Utility model content

In order to overcome the deficiencies in the existing technology, industrial gaseous pollutants, especially organic waste gases (benzene series, esters) and odorous substances (H ₂ S, NH ₃ , sulfides, mercaptans, and Organic amines), the utility model provides an integrated device for treating industrial waste gas based on a multi-layer plate type. The utility model realizes the integrated design method of double-medium plasma discharge, microwave radiation, and catalytic oxidation to jointly purify and remove various industrial gaseous pollutants. Among them, the double dielectric barrier discharge method of the plate structure realizes the advantages of low ozone generation, high plasma density, small wind resistance, and avoids corrosion of high-voltage electrodes. It also has the characteristics of large discharge area, small wind resistance, and easy maintenance. The treatment of large volumes of industrial waste gas can be realized at normal temperature and pressure, and the investment and operation cost is low, and the operation safety is high, which meets the requirements of industrial practicality and has broad application prospects.

An integrated device for treating industrial waste gas based on multi-layer plates, including:

case;

an air inlet and an air outlet arranged on the housing;

A multi-layer discharge space is provided in the housing;

Each discharge space includes:

Mesh high voltage electrode;

Dielectric barrier plates arranged on both sides of the mesh high voltage electrode;

And a catalytic material layer arranged between the mesh high voltage electrode and the dielectric barrier plate.

In the utility model, the gaseous pollutants in the industrial source enter the shell reaction area (that is, the discharge space) through the air inlet, and the plate structure double dielectric barrier discharge in the discharge space is carried out by the high-voltage power supply under the action of the air (O ₂ , N ₂ ) And the breakdown and ionization of H ₂ O molecules to generate high-energy electrons and strong oxidizing active groups (HO ₂ , O , OH and other active radicals) to oxidize target pollutants; in the preferred scheme, microwave radiation is further used Enter the plasma discharge area through the waveguide structure, and strengthen the generation of a large number of strong oxidizing active radicals (HO ₂ , O , OH and other active radicals), so as to achieve deep oxidation and bond breaking of target pollutants under low energy input conditions , to form small molecular organics that are easier to be oxidized and removed, and combined with the catalytic active components on the surface of the dielectric material to completely mineralize the organic intermediates into CO ₂ and H ₂ O; finally, the gas that has undergone advanced treatment is discharged through the gas outlet.

Following is the preferred technical solution of the utility model:

The discharge space has 2 to 50 layers, and each layer is arranged in parallel. The single layer discharge space is 20mm to 100mm high, 200mm to 500mm wide, and 500mm to 1500mm long. It consists of a set of mesh high-voltage electrodes and two dielectric barrier plates. , 2 sets of insulation support modules and other main components.

Each layer of discharge space also includes: an insulating support module, the insulating support module is provided with a mounting hole, and the mesh high-voltage electrode, the catalytic material layer and the dielectric barrier plate are arranged in the mounting hole. The insulating support module is made of polytetrafluoroethylene, ceramics and other insulating materials through surface cutting, grooving or direct molding, sintering and other processes; the slotting at the center of the inner side of the insulating support module is to facilitate mesh high-voltage The electrodes and the dielectric barrier plate are fixed, and the distance between the two is kept consistent to obtain an efficient and stable discharge area.

The dielectric barrier plate is one of materials such as quartz, borosilicate glass, and alumina ceramics with a thickness of 0.5 mm to 3 mm, and is fixed on the insulating support module at a certain distance (10 mm to 50 mm) from the mesh high voltage electrode; The optimal distance between the dielectric barrier plate and the mesh high-voltage electrode is generally controlled at 20mm to 30mm; the larger the distance, the higher the voltage required for air and dielectric breakdown, and the higher the corresponding performance requirements for the high-voltage power supply; the smaller the distance , the more compact the structure, the greater the wind resistance and the higher the energy consumption under large working conditions. That is, the material of the dielectric barrier plate is one of quartz, borosilicate glass, and alumina ceramics, and the thickness of the dielectric barrier plate is 0.5 mm to 3 mm.

The catalytic material of the catalytic material layer is manganese, iron, titanium and other metal oxide active components, which are loaded on the surface of the dielectric barrier material or coated on the surface of the honeycomb ceramic/zeolite through impregnation, calcination and other processes to place the dielectric barrier discharge The rear side of the area; a certain amount of catalytic material is attached to the surface of the dielectric material, and the required thickness of the catalyst is only about 0.1mm to 0.2mm; another combination method is to directly use commercial honeycomb ceramics or zeolite as the carrier, and the surface load A certain amount of active components of catalytic materials, placed behind the dielectric barrier discharge area, can also realize the synergistic effect of plasma oxidation and catalytic oxidation. At the same time, the catalytic reaction of ozone O ₃ by the catalyst can also effectively avoid the secondary pollution of O ₃ . The thickness of the catalytic material layer is 0.1mm-0.2mm.

The mesh high-voltage electrode includes: a supporting frame, conductive metal wires arranged on the supporting frame, and a dielectric material layer coated on the supporting frame and the metal wires.

The mesh high-voltage electrode is composed of a conductive metal wire (one of silver, copper, aluminum, nickel and other alloy materials) with a diameter of 0.1 mm to 1 mm, and its surface is wrapped or coated with a dielectric material with a thickness of 0.1 mm to 2 mm. (quartz, borosilicate, plexiglass and other materials), and fixed on the support frame. The utility model uses the medium material wrapped on the surface to fix the conductive metal wire, so as to ensure the structural stability of the mesh high-voltage electrode under high voltage. That is, the material of the conductive metal wire is one or more than two (including two) of silver, copper, aluminum, and nickel. The dielectric material layer is one of quartz, borosilicate and organic glass. The diameter of the conductive metal wire is 0.1mm-1mm. In the mesh high-voltage electrode, a conductive metal wire is used to intersperse the supporting frame to form a mesh structure, and the mesh high-voltage electrode is only fixed by one metal wire interspersed on the supporting frame; therefore, there is no discharge tip of the high-voltage metal electrode, In the planar discharge process of the plate structure, the stability of the high voltage discharge can be effectively guaranteed.

The support frame is 5mm-10mm thick, 200mm-500mm wide, and 500mm-1500mm long, with a groove structure of 2mm wide and 2mm deep on its periphery; a conductive metal wire is inserted and fixed through the hole and the groove structure On the support frame, there is no metal tip in the entire mesh high-voltage electrode, thus effectively avoiding spark discharge and dielectric layer breakdown caused by tip discharge under high-voltage discharge.

One end of the mesh high-voltage electrode in each discharge space leads the electrode wire through the corresponding insulating support module to connect to the high-voltage power frequency AC power supply or the high-voltage high-frequency AC power supply; the peak voltage of the high-voltage power frequency AC power supply is 10kV ~ 40kV, and the frequency is 50Hz ; The peak voltage of the high-voltage and high-frequency AC power supply is 10kV ~ 40kV, and the frequency is 50Hz ~ 3000Hz.

The shell is a metal shell, and the metal shell is a grounding electrode, which is mainly welded and formed of metal materials such as stainless steel and aluminum with a thickness of 2 mm to 4 mm, and is respectively connected and fixed to the air inlet and air outlet through flange interfaces, and An insulating sealing gasket is provided; 2 to 50 groups of holes are opened on one side of the metal shell to lead out high-voltage electrode lines; the metal high-voltage line and the grounding shell need to be effectively blocked by insulating materials (polytetrafluoroethylene, ceramics). , and ensure the appropriate thickness of the insulating material to prevent direct breakdown under high voltage and affect the stability of the dielectric barrier discharge inside the shell.

The housing is provided with a microwave magnetron. The microwave magnetron adopts a waveguide structure, which is directly embedded in the side of the metal shell facing the discharge area; the waveguide is a square waveguide with a length of 100 mm and a width of 80 mm; the frequency of the microwave magnetron is 2.45 GHz, power 1000W; the airtight metal shell and horn-shaped air inlet and air outlet designed by the utility model not only ensure the grounding effect, but also ensure the effective transmission and reflection of microwave energy in the reaction area, thereby improving the utilization of microwave energy effect; it can also be combined with actual needs (intake concentration of target pollutants and air volume), combined with pressure regulating equipment to quantitatively change the input power of microwave magnetron (500W ~ 1000W), to achieve the best microwave plasma and dielectric barrier discharge Matching and energy utilization optimization.

A method for treating industrial waste gas using an integrated device for treating industrial waste gas based on a multi-layer plate type, the specific conditions are as follows:

The voltage of the mesh high-voltage electrode is 10KV ~ 35KV, and the frequency is 50Hz;

The power of the microwave magnetron is 500W ~ 1000W, and the frequency is 2.45GHz;

In the discharge space of each layer, the distance between the dielectric barrier plate and the mesh high-voltage electrode is 10mm to 30mm;

The catalytic material layer is made of 0.4%-2% MnO ₂ , 0.2%-1.5% Fe ₂ O ₃ , 0-1% TiO ₂ and the rest Al ₂ O ₃ ceramic ball carrier.

As preferably, its specific conditions are as follows:

The voltage of the mesh high-voltage electrode is 20KV, and the frequency is 50Hz;

The power of the microwave magnetron is 1000W, and the frequency is 2.45GHz;

The diameter of the conductive metal wire is 0.5mm;

In the discharge space of each layer, the distance between the dielectric barrier plate and the mesh high-voltage electrode is 20mm;

The catalytic material layer is made of 1% by mass of MnO ₂ , 0.8% of Fe ₂ O ₃ , 0.2% of TiO ₂ and the rest of Al ₂ O ₃ ceramic ball carrier.

Compared with the prior art, the utility model has the beneficial effects of:

(1) In the same metal reaction shell, multiple methods are used to deeply purify the target pollutants. The medium material (single-layer medium, double-layer medium), the number of microwave magnetrons installed and the type of catalyst can be configured according to actual needs, and the operation is simple. ,Small footprint;

(2) The dielectric barrier discharge of the plate structure requires a small number of accessories, a simple structure, and low processing costs. In addition, the flange connection method between the air inlet, the air outlet and the main structure of the equipment, and the plug-in assembly form of each component , which can effectively reduce maintenance costs and improve operational safety;

(3) The utility model realizes the integrated design method of double-medium plasma discharge, microwave radiation, and catalytic oxidation to jointly purify and remove various industrial gaseous pollutants. Among them, the double dielectric barrier discharge method of the plate structure has achieved the advantages of low ozone generation, high plasma density, small wind resistance, and avoiding high-voltage electrode corrosion. It also has the characteristics of large discharge area and easy maintenance. The treatment of large volumes of industrial waste gas can be realized at normal temperature and pressure, and the investment and operation cost is low, and the operation safety is high, which meets the requirements of industrial practicality and has broad application prospects.

Description of drawings

Fig. 1 is a structural schematic diagram of the utility model based on the multi-layer plate type integrated device for treating industrial waste gas;

Fig. 2 is a partial structural representation of the mesh high-voltage electrode in the utility model;

Fig. 3 is a schematic structural diagram of the arrangement of the catalytic material layer in the mesh high-voltage electrode of the present invention.

detailed description

The utility model will be further described below in conjunction with specific embodiments, but the protection scope of the utility model is not limited thereto.

As shown in Figure 1, Figure 2 and Figure 3, it is an integrated device for treating industrial waste gas based on a multi-layer plate type, including: a housing 4a; an air inlet 4b and an air outlet 4c arranged on the housing 4a; There are multiple layers of discharge space in the housing 4a; each layer of discharge space includes: a mesh high voltage electrode 1; a dielectric barrier plate 2 arranged on both sides of the mesh high voltage electrode 1; and a mesh high voltage electrode 1 and a dielectric barrier plate 2 between layers of catalytic material 6 .

The discharge space is 2 to 50 layers, and each layer is arranged in parallel. The single-layer discharge space is 20mm-100mm high, 200mm-500mm wide, and 500mm-1500mm long. It consists of a set of mesh high-voltage electrodes 1, 2 dielectric barrier plates 2, 2 sets of insulating support modules 3a and other main components.

Each layer of discharge space also includes: an insulating support module 3a, the insulating support module 3a is provided with an installation hole, and the mesh high voltage electrode 1, the catalytic material layer 6 and the dielectric barrier plate 2 are arranged in the installation hole. The insulating support module 3a is made of polytetrafluoroethylene, ceramics and other insulating materials through surface cutting, grooving or direct molding, sintering and other processes; the inner center of the insulating support module 3a is slotted for the convenience of mesh high-voltage electrodes 1. The dielectric barrier plate 2 is fixed, and the distance between the two is kept consistent to obtain an efficient and stable discharge area.

The dielectric barrier plate 2 is a material such as quartz, borosilicate glass, and alumina ceramics with a thickness of 0.5 mm to 3 mm, and is fixed on the insulating support module 3 a at a certain distance (10 mm to 50 mm) from the mesh high voltage electrode 1; The optimal distance between the dielectric barrier plate 2 and the mesh high-voltage electrode 1 is generally controlled at 20 mm to 30 mm; the larger the distance, the higher the voltage value required for air and dielectric breakdown, and the corresponding higher performance requirements for the high-voltage power supply; The smaller the structure, the more compact the structure, and the greater the wind resistance and the higher the energy consumption under large-volume working conditions. The material of the dielectric barrier plate 2 is one of quartz, borosilicate glass, and alumina ceramics, and the thickness of the dielectric barrier plate 2 is 0.5mm˜3mm.

The catalytic material of the catalytic material layer 6 is the active components of metal oxides such as manganese, iron, titanium, etc., which are loaded on the surface of the dielectric barrier material or coated on the surface of the honeycomb ceramic/zeolite after being placed in the dielectric barrier discharge area through impregnation and calcination. Side; a certain amount of catalytic material is attached to the surface of the dielectric material, and the required thickness of the catalyst is only about 0.1mm to 0.2mm; another combination method is to directly use commercial honeycomb ceramics or zeolite as the carrier, and a certain amount of surface load The active component of the catalytic material is placed on the back side of the dielectric barrier discharge area, which can also realize the synergistic effect of plasma oxidation and catalytic oxidation. At the same time, the catalytic reaction of ozone O ₃ by the catalyst can also effectively avoid the secondary pollution of O ₃ . The thickness of the catalytic material layer 6 is 0.1mm-0.2mm.

The mesh high-voltage electrode 1 includes: a support frame 1b, a conductive wire 1a arranged on the support frame 1b, and a dielectric material layer 1c coated on the support frame 1b and the conductive wire 1a. The dielectric material layer in the dielectric material layer 1c is one of quartz, borosilicate and organic glass, and the diameter of the conductive wire 1a is 0.1mm˜1mm. Mesh high-voltage electrode 1 consists of a conductive metal wire 1a (one of silver, copper, aluminum, nickel and other alloy materials) with a diameter of 0.1 mm to 1 mm, and its surface is wrapped or coated with a dielectric material layer with a thickness of 0.1 mm to 2 mm. 1c (a material such as quartz, borosilicate, and plexiglass), and is fixed on the support frame 1b. The utility model utilizes the dielectric material wrapped on the surface to fix the conductive metal wire 1a to ensure the structural stability of the mesh high-voltage electrode 1 under high voltage. The material of the conductive wire 1a is one or more than two (including two) of silver, copper, aluminum, and nickel. The dielectric material layer 1c is one of quartz, borosilicate and plexiglass. The diameter of the conductive wire 1a is 0.1mm˜1mm. In the mesh high-voltage electrode 1, a conductive metal wire 1a is used to intersperse the support frame 1b to form a mesh structure, and the mesh high-voltage electrode 1 is only fixed by one conductive metal wire 1a interspersed on the support frame 1b; therefore, there is no The discharge tip of the high-voltage metal electrode can effectively ensure the stability of the high-voltage discharge during the planar discharge process of the plate structure.

The support frame 1b is 5mm-10mm thick, 200mm-500mm wide, and 500mm-1500mm long, with a groove structure of 2mm wide and 2mm deep on its periphery; a conductive metal wire 1a is inserted through the hole and the groove structure and fixed on the On the support frame 1b, there is no metal tip in the entire mesh high-voltage electrode 1, thereby effectively avoiding spark discharge and dielectric layer breakdown caused by tip discharge in the case of high-voltage discharge.

One end of the mesh high-voltage electrode 1 in each layer of discharge space leads the electrode wire through the corresponding insulating support module 3a to form a high-voltage wire lead-out terminal 3b, which is connected to a high-voltage power frequency AC power supply or a high-voltage high-frequency AC power supply; the peak value of the high-voltage power frequency AC power supply The voltage is 10kV-40kV, and the frequency is 50Hz; the peak voltage of the high-voltage and high-frequency AC power supply is 10kV-40kV, and the frequency is 50Hz-3000Hz.

The shell 4a is a metal shell, and the metal shell is a grounding electrode. It is mainly welded and formed of metal materials such as stainless steel and aluminum with a thickness of 2mm to 4mm. 2 to 50 groups of holes on one side of the metal shell are used to lead out the high-voltage electrode wires; the metal high-voltage wires and the grounding shell 4a need to be effectively blocked by insulating materials (polytetrafluoroethylene, ceramics), and the insulation materials are properly sealed. Thickness, to prevent direct breakdown under high voltage and affect the stability of dielectric barrier discharge inside the shell.

The housing 4a is provided with a microwave magnetron 5 . The microwave magnetron 5 adopts a waveguide structure, which is directly embedded in the side of the metal shell facing the discharge area; the waveguide is a square waveguide with a length of 100mm and a width of 80mm; the frequency of the microwave magnetron 5 is 2.45GHz, and the power is 1000W; the utility model design While the airtight metal shell 4a and the trumpet-shaped air inlet 4b and air outlet 4c ensure the grounding effect, their airtightness also ensures that the microwave energy is effectively transmitted and reflected in the reaction area, thereby improving the utilization effect of the microwave energy; Combined with actual needs (intake concentration of target pollutants and air volume), combined with pressure regulating equipment, quantitatively change the input power of microwave magnetron 5 (500W ~ 1000W), to achieve the best matching and energy of microwave plasma and dielectric barrier discharge Take advantage of optimization.

Gaseous pollutants enter the main casing 4a (reaction area) from the air inlet 4b, and connect and fix the high-voltage power supply with the mesh high-voltage electrode 1 through the high-voltage line lead-out terminal 3b; the mesh high-voltage electrode 1 is directly embedded in the insulating support module 3a, and is connected with the The dielectric barrier plates 2 are placed at a certain distance; the mesh high-voltage electrode 1 produces a stable and effective discharge by ionizing the air and breaking down the dielectric barrier plate 2, and inputs microwave energy into the microwave magnetron 5 to strengthen the generation of oxidative active groups , oxidize the target pollutants into small molecular organic substances, and finally the active components in the dielectric material 1c or the catalytic material 6 on the surface of the dielectric barrier plate 2 are deeply oxidized into non-toxic and harmless small molecular substances, which are discharged from the gas outlet 4c.

According to the type and concentration of target pollutants, reasonably match the number of high-voltage industrial frequency power supplies or high-voltage high-frequency power supplies and microwave magnetrons 5 with different performances to optimize energy utilization efficiency; in addition, by setting different numbers and sizes of double dielectric barriers Discharge layer (mesh high-voltage electrode 1, dielectric barrier plate 2, insulating support module 3a), and reasonably control the discharge distance to obtain the best discharge and VOC removal effect, realize the treatment of gaseous pollutants in industrial waste gas with different gas volumes, and optimize energy Consumption, reduce investment and operating costs.

As shown in Figure 2, the mesh high-voltage electrode 1 is mainly composed of a conductive metal wire 1a and a supporting frame 1b, and the metal wire 1a is interspersed and fixed by relying on the groove structure and orifice structure on the periphery of the supporting frame 1b; the mesh described in the utility model Shaped high-voltage electrode 1 is only fixed by one metal wire interspersed on the support frame 1b; therefore, there is no discharge tip of high-voltage metal electrode, which can effectively ensure the stability of high-voltage discharge during the planar discharge process of plate structure; in addition, Use the dielectric material 1c to wrap and fix the surface of the conductive metal wire 1a, which plays the role of supporting the discharge electrode. At the same time, it can also effectively prevent the electrode from being directly oxidized and corroded, reduce the direct contact between the electrode and dust and water vapor, and reduce the solid phase on the surface of the plate structure. Accumulation of product increases unit run time and reduces cleaning times.

As shown in Figure 3, the double dielectric barrier discharge space involved in the utility model has at least three types of assembly structures, mainly composed of a dielectric barrier plate 2, a high-voltage discharge metal electrode 1a, a surface dielectric layer 1c, and a catalytic material layer 6. . The first assembly form is shown in (A) among Fig. 3, and dielectric material 1c wraps conductive wire 1a, and its surface loads a certain amount of catalytic material layer 6, and dielectric barrier plate 2 is fixed on the insulating support module 3a, and net shape The high-voltage electrodes 1 keep a certain distance; the second assembly form is shown in (B) in Figure 3, the dielectric material 1c wraps the metal electrode 1a, and a certain amount of catalytic material layer 6 is loaded on the surface of the dielectric barrier plate 2, and is fixed on the insulating The support module 3a keeps a certain distance from the mesh high-voltage electrode 1; the third assembly is shown in (C) in Figure 3, the dielectric material 1c wraps the metal electrode 1a, and the dielectric barrier plate 2 is fixed on the insulating support module 3a, and The position between the mesh high-voltage electrodes 1 is the entire discharge space, and the surface of the dielectric material 1c and the dielectric barrier plate 2 are loaded with a catalytic material layer 6, which greatly increases the reaction area of catalytic oxidation. The above three assembly forms can all ensure the advantages of compact structure and high energy utilization rate of the integrated device involved in the utility model; in addition, it is also possible to consider setting up a single medium layer or a double medium layer according to requirements to ensure gaseous pollution. While improving the effect of removing pollutants, the cost is reduced.

Application example 1

In order to further illustrate that the integrated device of the present invention can achieve better treatment effects, by changing the process and size parameters of key components such as double dielectric barrier discharge, microwave radiation, and catalytic oxidation in the multi-layer plate structure, the multi-layer plate-based Evaluation of the improvement effect of the design method of the integrated device for treating industrial waste gas:

(1) The purification effect of the simulated organic waste gas containing 150 mg/m ³ toluene with a gas volume of 100 m ³ /h was evaluated. Among them, a high-voltage power frequency power supply with a frequency of 50 Hz was selected for the experiment, and the diameter of the conductive metal wire was 0.5 mm copper wire. The spacing is 20mm (that is, the height of the single-layer discharge space is 40mm), the catalyst uses 2% (mass ratio) MnO ₂ catalytic active components loaded on 98% (mass ratio) Al ₂ O ₃ ceramic ball carrier, microwave magnetron Power 1000W, frequency 2.45GHz.

When the voltage is 5kV, the removal efficiency is 22%; when the voltage is 10kV, the removal efficiency is 48%; when the voltage is 20kV, the removal efficiency is 62%; when the voltage is 35kV, the removal efficiency is 78% %.

(2) Evaluate the purification effect of simulated organic waste gas containing 150 mg/m ³ toluene with a gas volume of 100 m ³ /h. Among them, a high-voltage power frequency power supply with a frequency of 50 Hz is selected for the experiment, the discharge voltage is 20 kV, and the diameter of the conductive metal wire is 0.5 mm copper wire, the discharge distance is 20mm (that is, the single-layer discharge space height is 40mm), the catalyst uses 2% (mass ratio) MnO ₂ catalytic active components loaded on 98% (mass ratio) Al ₂ O ₃ ceramic ball carrier, The frequency of the microwave magnetron is 2.45GHz.

When the input power of the microwave magnetron was 500W, the removal efficiency was 42%; when the input power of the microwave magnetron was 700W, the removal efficiency was 47%; when the input power of the microwave magnetron was 900W, the removal efficiency 55%.

(3) The purification effect of simulated organic waste gas containing 150 mg/m ³ toluene with a gas volume of 100 m ³ /h was evaluated. Among them, a high-voltage power frequency power supply with a frequency of 50 Hz was selected for the experiment, and the diameter of the conductive metal wire was 0.5 mm copper wire. The spacing is 20mm (that is, the height of the single-layer discharge space is 40mm), the power of the microwave magnetron is 1000W, and the frequency is 2.45GHz.

When the catalyzer adopts 2% (mass ratio) MnO ₂ When the catalytically active component is loaded on 98% (mass ratio) Al ₂ O ₃ ceramic ball carrier, the removal efficiency is 62%; when the catalyzer adopts 1.0% (mass ratio) MnO ₂ , 1.0% (mass ratio) Fe ₂ O ₃ When the two-component catalytic active component is loaded on 98% (mass ratio) Al ₂ O ₃ ceramic ball carrier, the removal efficiency is 89%; when the catalyst uses 1.0% (mass ratio ) MnO ₂ , 0.8% (mass ratio) Fe ₂ O ₃ , 0.2% (mass ratio) TiO ₂ composite catalytic active component loaded on 98% (mass ratio) Al ₂ O ₃ ceramic ball carrier, the removal efficiency is 95 %.

Application example 2:

In order to illustrate that the integrated device involved in the utility model can achieve a better treatment effect, a certain gas volume of 200m ³ /h was carried out by using an integrated device with multi-layer plate structure, double dielectric barrier discharge, microwave radiation, and catalytic oxidation synergistic purification with priority structure. The waste gas collected by the chemical enterprise sewage treatment station is treated, and the main components are 200mg/m ³ H ₂ S, 35mg/m ³ methyl mercaptan, 85mg/m ³ methyl sulfide and 50mg/m ³ toluene; the integrated device is The main shell is welded and formed by 3mm thick 304 stainless steel plate. It is processed by high-voltage power frequency power supply. It is divided into 4 layers of discharge space. On the support module, the effective discharge residence time is 0.15s. Adopt the automatic control system to monitor the air intake condition, when the air intake relative humidity is higher than 50%, automatically open the water-cooled microwave magnetron 5 (power 1000W, frequency 2.45GHz), the catalytic material of the catalytic material layer is to adopt load containing 1.0% ( The Al ₂ O ₃ ceramic pellet carrier of catalytic active components such as MnO ₂ , 0.8% (mass ratio) Fe ₂ O ₃ , 0.2% (mass ratio) TiO ₂ , etc. is fixed on the surface of the medium layer.

When the voltage is 10kV, the removal efficiencies of H ₂ S, methyl mercaptan, methyl sulfide and toluene are 95%, 90%, 85% and 60% respectively _; The removal efficiencies of methyl sulfide and toluene are 100%, 100%, 95%, and 90% respectively; the discharge of each pollutant meets the requirements of the latest national emission standards.

Claims (10)

1. a kind of processing industrial waste gas integrated apparatus based on multi-layer plate-type, it is characterised in that including：

Housing；

Air inlet on the housing and gas outlet are set；

It is arranged on multilayer discharge space in the housing；

Every layer of discharge space includes：

Netted high-field electrode；

It is arranged on the dielectric impedance plate of the netted high-field electrode both sides；

And it is arranged on the cati material between the netted high-field electrode and dielectric impedance plate.

2. the processing industrial waste gas integrated apparatus according to claim 1 based on multi-layer plate-type, it is characterised in that described Discharge space be 2~50 layers, be arranged in parallel between each layer.

3. the processing industrial waste gas integrated apparatus according to claim 1 based on multi-layer plate-type, it is characterised in that every layer Discharge space also includes：Insulating supporting module, described insulating supporting module is provided with mounting hole, described netted high-field electrode, Cati material and dielectric impedance plate are arranged in the mounting hole.

4. the processing industrial waste gas integrated apparatus according to claim 1 based on multi-layer plate-type, it is characterised in that described The material of dielectric impedance plate be one kind in quartz, high-boron-silicon glass, aluminium oxide ceramics, the thickness of described dielectric impedance plate For 0.5mm~3mm.

5. the processing industrial waste gas integrated apparatus according to claim 1 based on multi-layer plate-type, it is characterised in that described Cati material thickness be 0.1mm~0.2mm.

6. the processing industrial waste gas integrated apparatus according to claim 1 based on multi-layer plate-type, it is characterised in that described Netted high-field electrode include：Support frame, the conductive wire being arranged in the support frame and it is coated on the branch Layer of dielectric material on support frame frame and wire.

7. the processing industrial waste gas integrated apparatus according to claim 6 based on multi-layer plate-type, it is characterised in that described Layer of dielectric material be one kind in quartzy, high borosilicate, lucite, a diameter of 0.1mm of described conductive wire~ 1mm。

8. the processing industrial waste gas integrated apparatus according to claim 6 based on multi-layer plate-type, it is characterised in that netted In high-field electrode, interted using 1 conductive wire in support frame and form network structure.

9. the processing industrial waste gas integrated apparatus according to claim 3 based on multi-layer plate-type, it is characterised in that every layer One end extraction electrode line of netted high-field electrode is connected to high pressure power frequency through corresponding insulating supporting module and handed in discharge space Flow power supply or high voltagehigh frequency AC power；High pressure power frequency AC crest voltage is 10kV~40kV, and frequency is 50Hz；High pressure High-frequency ac power crest voltage is 10kV~40kV, and frequency is 50Hz~3000Hz.

10. the processing industrial waste gas integrated apparatus according to claim 1 based on multi-layer plate-type, it is characterised in that institute The housing stated is provided with microwave magnetron.