CN206542884U - A kind of full-automatic fruit is peeled stoning all-in-one - Google Patents
A kind of full-automatic fruit is peeled stoning all-in-one Download PDFInfo
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- CN206542884U CN206542884U CN201720170114.XU CN201720170114U CN206542884U CN 206542884 U CN206542884 U CN 206542884U CN 201720170114 U CN201720170114 U CN 201720170114U CN 206542884 U CN206542884 U CN 206542884U
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- peeling
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Abstract
The utility model is related to a kind of full-automatic fruit and peeled stoning all-in-one, including provided with the pan feeding station for sending fruit pipeline, rectify position station, peel station, it is enucleated station and Zha Qu mechanisms, rectify position station, station of peeling is arranged at the lower section of Zha Qu mechanisms with stoning station, and set successively along X to order, rectifying position station includes filter screen set, steel ladle and the first Z-direction moving assembly, first Z-direction moving assembly is set along Z-direction, filter screen set is on the first Z-direction moving assembly, steel ladle is located at the lower section of filter screen set, the outlet of fruit pipeline is sent to be directed at filter screen set, fruit is through sending after fruit pipeline falls into filter screen set, filter screen set is lifted after first Z-direction moving assembly driving filter screen set immersion steel ladle, the fruit taken in filter screen set is pricked by Zha Qu mechanisms, and fruit is sent to station of peeling successively, stoning station is peeled and is enucleated.Compared with prior art, the utility model has the advantages that automaticity height, efficiency high of peeling, system are stable, safe.
Description
Technical field
The utility model is related to food processing technology field, and stoning is peeled integrally more particularly, to a kind of full-automatic fruit
Machine.
Background technology
Lift fruit, what people expected at first is exactly king --- the apple of nutritive value very high fruit.Apples peeling
A kind of custom is not only, is also to prevent the harmful substance such as remains of pesticide is damaged to human body in pericarp most efficient method.
Especially for apple deep processing enterprise, it is necessary to which apple is made into various products, to ensure the quality and health of manufactured goods, apple
Peel, be enucleated it is just more important.
Apple is a more irregular obform body of shape, and the difficulty of processing of apples peeling is larger, nowadays family, food and drink
It is still to be peeled by manpower in industry and some middle-size and small-size apple processing enterprises, and so operates in terms of sterilization, health
Regulation of the country to food QS is not all reached.The thickness peeled then determines by the technology of workman, typically in 2mm-3mm, largely
Pulp thrown away with scurf, make the row yielding of fruit very low, only 65% or so[2].In addition, for factory, the labor that workman peels
Fatigue resistance is larger, and mechanical circulation work easily causes incised wound, and efficiency is low and cost is high, meets every even with one four mouthfuls
Four apples needed for day, it is also a work for particularly making us feeling tired deeply and being also easy to produce injury to peel.It would therefore be highly desirable to set
Meter is a can be automatically performed the conveying of the fruit such as apple, the high efficiency for institutional operation of peeling, be enucleated, low labor intensity it is complete oneself
Dynamic fruit peeling stoning all-in-one.
Hand-rail type single fruit skiving machine, many semi-automatic skiving machines of fruit and the complicated large-scale apple of construction are devised in the prior art
Fruit skiving machine etc..But hand-rail type and auto-manual system labor intensive material resources, pulp loss is very big, and large-scale construction is complicated cuts
Skin machine is again very heavy, bulky, should not promote, and lacks intention.
Utility model content
The purpose of this utility model is exactly the defect in order to overcome above-mentioned prior art presence and provides a kind of full-automatic water
Fruit is peeled stoning all-in-one, have the advantages that automaticity height, efficiency high of peeling, system stably, it is safe.
The purpose of this utility model can be achieved through the following technical solutions：
A kind of full-automatic fruit peel stoning all-in-one include provided with send fruit pipeline pan feeding station, rectify position station, peel
Station, stoning station and Zha Qu mechanisms, the strong position station, peel station and stoning station is arranged under Zha Qu mechanisms
Side, and set successively along X to order, the strong position station includes filter screen set, steel ladle and the first Z-direction moving assembly, described the
One Z-direction moving assembly is set along Z-direction, and the filter screen set is on the first Z-direction moving assembly, and the steel ladle is located at filter screen set
Lower section, the outlet for sending fruit pipeline is directed at filter screen set, and fruit is through sending after fruit pipeline falls into filter screen set, the first Z-direction moving assembly
Filter screen set is lifted after driving filter screen set immersion steel ladle, the fruit taken in filter screen set is pricked by Zha Qu mechanisms, and fruit is sent to successively
Peel station, stoning station peeled and be enucleated.
The pan feeding station also include rotating discharge component, the rotating discharge component include protection ring, pan feeding bottom plate and
Pan feeding rotary electric machine, the protection ring is on pan feeding bottom plate, and the circle centre position of protection ring is rotated provided with the push pedal with pan feeding push pedal
Axle, the pan feeding push pedal will be divided into multiple sector spaces inside protection ring, the pan feeding bottom plate is provided with sending fruit pipeline to enter
The feeding mouth of mouth connection, the rotary shaft connection push pedal rotary shaft of the pan feeding rotary electric machine, pan feeding rotary electric machine driving pan feeding is pushed away
Plate is rotated so that feeding mouth is overlapped with a sector space respectively.
The Zha Qu mechanisms include X and prick to moving assembly, bundle fruit syringe needle, Z-direction and take rotary shaft and bundle to take rotary electric machine, described
X to moving assembly along X to being erected at strong position station, peel and station and be enucleated the top of station, the Z-direction, which is pricked, takes rotary shaft vertical
Located at X on moving assembly, Z-direction, which is pricked, to be taken the top of rotary shaft to connect bundle to take rotary electric machine, and Z-direction, which is pricked, takes the bottom of rotary shaft to connect
Prick fruit syringe needle.
The Z-direction, which pricks to take, is arranged with active roller gear in rotary shaft, it is described peel station including driven cylindrical gear group,
First bevel gear, Y-direction rotary shaft, peel disk and floating cutter, the disk of peeling set Zha Qu mechanisms by Y-direction rotary shaft
At lower section, the circumferential edges of the disk of peeling be provided with second bevel gear, the driven cylindrical gear be mounted on Zha Qu mechanisms with
Peel between disk, the first bevel gear is coaxially disposed with driven cylindrical gear group, first bevel gear and second bevel gear phase
, located at peeling in disk, peeled using ralocatable mode when Zha Qu mechanisms are moved on station engagement, the bottom of the floating cutter
Fang Shi, active roller gear is meshed with driven cylindrical gear group, and floating cutter is close to the fruit surface on bundle fruit syringe needle.
The disk of peeling includes peel disk box body and the disk lid of peeling being connected, and the second bevel gear is set
On the circumferential edges for peeling disk lid, the Y-direction rotary shaft connects disk lid of peeling through disk box body of peeling, described
The peel inner chamber bottom surface of disk box body is provided with semi-cylindrical hill, and the bottom surface of the disk lid of peeling is provided with cutter head fixed seat,
The bottom of the floating cutter is located in cutter head fixed seat through disk lid of peeling by torsionspring, and floating cutter
Bottom is against disc cassette intracoelomic cavity bottom surface of peeling.
The stoning station includes the second Z-direction moving assembly, kernel removing cutter and stoning sleeve, the second Z-direction moving assembly
Set along Z-direction, the stoning sleeve is on the second Z-direction moving assembly, and the kernel removing cutter is located at the center of stoning sleeve.
The bottom of the stoning sleeve, which is provided with, to be used to detect the detection fruit for whether being placed with fruit after stoning in stoning sleeve
Sensor, the detection fruit sensor is connected with prompting device.
Be provided with peeling the protrusive board of station on the filter screen set.
Filter screen set bottom indent, and interior recess is smooth camber line.
Described send is provided with speed-reducing rubber band in fruit pipeline.
Compared with prior art, the utility model has advantages below：
1st, the stability of system is good, i.e., stable movement is accurate, can guarantee that defined kinematic accuracy, pan feeding station, strong position work
Position, station of peeling, stoning station and Zha Qu mechanisms cooperate, the action for can complete fruit automatic transport, ajusting, insert fruit, real
Feeding is showed, has peeled, is enucleated the full-automatic of whole work process.
2nd, the reliability of work is high, and set action can be completed according to functional requirement, and stable coordination is answered in each action.
3rd, simple and compact for structure, compact is easy to operate, easy to manufacture, and cost is low.
4th, fruit push-in is sent fruit pipeline by pan feeding station using turntable structure, is realized fruit interval steady fall, is sent simultaneously
Pan feeding speed in fruit pipeline according to required for fruit is provided with the speed-reducing rubber band for playing buffer deceleration effect, can prevent fruit from falling
Fall appearance situations such as outside filter screen set, reduce the vibrations that the gravity of fruit is caused to overall structure.
5th, rectify position station and filter screen set and steel ladle are set, the supracutaneous dust of fruit is cleaned using clear water, while using clearly
Fruit is head-up upright position by the optional position correction of lower backwardness by the buoyancy of water, is substantially increased and is subsequently peeled and go
The accurate precision of nuclear location.
6th, filter screen set bottom recessed structures ensure in stable condition, the uniform force of fruit, and fruit is penetrated by bundle fruit syringe needle
Shi Buhui produces crooked.
The 7th, protrusive board is set at the station of strong position, and protrusive board is blocked under the bottom of fruit stone, the first Z-direction moving assembly driving filter screen set
Move so that fruit stone departs from the bundle fruit syringe needle of Zha Qu mechanisms, and fall into fruit bits bucket, so as to complete the reset of Zha Qu mechanisms, be easy to
Rapidly enter work next time.
8th, Zha Qu mechanisms set bundle to take rotary electric machine, realize that fruit is rotated along Z-direction, coordinate peel station and stoning station,
So that it is more smooth with After Enucleation to peel.
9th, station of peeling provides power by Zha Qu mechanisms, and less energy consumption, floating cutter root is allowed to produce by torsionspring
To the thrust of fruit internal, while fruit is around Z-direction rotation, floating cutter is close to fruit surface and rotated around Y-direction
Into peeling, skin thickness about 0.6mm technical indicator can reach.
The 10th, floating cutter is set, and floating cutter root and disc cassette intracoelomic cavity bottom surface of peeling remain lubricating contact, floated
When dynamic cutter head enters right half cycle, the half-round convex form designed on disc cassette intracoelomic cavity bottom surface of peeling can overcome floating cutter
The elastic force of torque spring leans outward, and the blade of floating cutter leaves fruit surface, i.e. the floating cutter reseting procedure in right half cycle
The blade of middle floating cutter is not in contact with the fruit pulp peeled, leaves 15-20mm gap, then reseting procedure is to fruit
Meat is not damaged, and reaches the dual purpose resetted with not damaging pulp.
11st, kernel removing cutter coordinates fruit to rotate simultaneously to upper feeding in stoning station, makes to occur without in whole After Enucleation very
Sky produces larger resistance, designs the kernel removing cutter steel tubing portions through whole fruit in the range of inclination angle.
12nd, set and check fruit sensor and prompting device, when being enucleated completion, the fruit after stoning falls into stoning sleeve
Interior, and detection trigger fruit sensor, then prompting device sends prompt message, in time user can be notified to have completed extracting fruit stone.
13rd, production efficiency is high, and less energy consumption, prospect is very wide.
14th, reduce labor intensity, free from environmental pollution, creating civilization working condition.
15th, the leeway of development is left, is unlikely to cause full machine to discard when need to improve.
Brief description of the drawings
Fig. 1 is main structure diagram of the present utility model；
Fig. 2 is overlooking the structure diagram of the present utility model；
Fig. 3 is left view structural representation of the present utility model；
Fig. 4 is dimensional structure diagram of the present utility model；
Fig. 5 is the structural representation of filter screen set；
Fig. 6 is floating cutter in the scheme of installation on disk of peeling；
Fig. 7 is floating cutter with pricking the structural representation that fruit syringe needle is engaged；
Fig. 8 is gear drive principle schematic；
Fig. 9 is the explosive view of floating cutter；
Figure 10 is the structural representation of kernel removing cutter；
Figure 11 is that kernel removing cutter is enucleated principle schematic.
In figure：101st, fruit pipeline is sent, 102, protection ring, 103, pan feeding bottom plate, 104, pan feeding rotary electric machine, 105, push pedal turns
Moving axis, 106, pan feeding push pedal, 107, feeding mouth, 201, filter screen set, 202, steel ladle, the 203, first Z-direction moving assembly, 204, convex
Plate, 301, driven cylindrical gear group, 302, first bevel gear, 303, Y-direction rotary shaft, 304, floating cutter, the 305, second cone tooth
Wheel, 306, disk box body of peeling, 307, disk lid of peeling, 308, semi-cylindrical hill, 309, cutter head fixed seat, 310, reverse bullet
Spring, 311, fruit bits bucket, 312, fruit needle sleeve, 313, blade, the 401, second Z-direction moving assembly, 402, kernel removing cutter, 403, stoning set
Cylinder, 501, X to moving assembly, 502, prick fruit syringe needle, 503, Z-direction prick and take rotary shaft, 504, prick and take rotary electric machine, 505, actively circle
Stud wheel.
Embodiment
The utility model is described in detail with specific embodiment below in conjunction with the accompanying drawings.The present embodiment is with the utility model
Implemented premised on technical scheme, give detailed embodiment and specific operating process, but guarantor of the present utility model
Shield scope is not limited to following embodiments.
As Figure 1-4, a kind of full-automatic fruit is peeled stoning all-in-one, including pan feeding station, rectifys position station, work of peeling
Position, stoning station and Zha Qu mechanisms, rectify position station, peel station and stoning station is arranged at the lower sections of Zha Qu mechanisms, and according to
Secondary to be set along X to order, pan feeding station is located at the side for rectifying position station, wherein, under the interval of pan feeding station completion fruit is steady
Fall, rectify position automatic straightening of the position station to fruit, be specially to drop down onto fruit under pan feeding station residing for strong position station to appoint
The aligning in automatic direction of anticipating is a upright position, and a upright position is easy to Zha Qu mechanisms to take the bundle of fruit, and bundle takes
Mechanism drives fruit from strong position station successively to station and the stoning station of peeling, and station of peeling completes process of peeling, and to cut
The thickness of lower pericarp is uniform as far as possible, and stoning station completes fruit and the separation of core, finally pricks and takes reset to return strong position station
During realize fruit stone in automatic drawing unloading Zha Qu mechanisms.Below by taking the stoning of peeling of apple as an example, by xy faces of horizontal plane,
Vertical direction is that coordinate system is built in z directions, and Each part is specifically described：
First, pan feeding station
Apple push-in is sent fruit pipeline 101 by pan feeding station using turntable structure, realizes apple interval steady fall.
As Figure 1-4, pan feeding station includes sending fruit pipeline 101 and rotating discharge component, and rotating discharge component includes protecting
Retaining ring 102, pan feeding bottom plate 103 and pan feeding rotary electric machine 104, protection ring 102 is on pan feeding bottom plate 103, the circle of protection ring 102
The push pedal rotary shaft 105 with pan feeding push pedal 106 is provided with the heart, pan feeding push pedal 106 will be divided into multiple sectors inside protection ring 102
Space, pan feeding bottom plate 103 is provided with sending the feeding mouth that entrance is connected of fruit pipeline 101 107, the rotation of pan feeding rotary electric machine 104
Axle connection push pedal rotary shaft 105, the axle centered on push pedal rotary shaft 105 of the driving pan feeding of pan feeding rotary electric machine 104 push pedal 106 turns
It is dynamic so that feeding mouth 107 is overlapped with a sector space respectively, send the outlet of fruit pipeline 101 to be aligned and rectify position station.Send fruit pipeline
Pan feeding speed in 101 according to required for apple is provided with the speed-reducing rubber band for playing buffer deceleration effect.
In the present embodiment, pan feeding push pedal 106 is individual, the fan that four central angles are 90 degree will be divided into inside protection ring 102
A diameter of 100mm circular hole is designed with as feeding mouth on shape space, the corresponding pan feeding bottom plate 103 in one of space
107, send fruit pipeline 101 using 90 degree of bend pipe, the height of protection ring 102 is 80mm, is the average height of typical apple.Upper
One apples peeling stoning terminates rear rotating discharge component and rotates 90 degree, and pending apple is pushed away in rotating discharge component by pan feeding
What plate 106 and the collective effect of protection ring 102 were produced makes a concerted effort to be pushed into feeding mouth 107, and fruit pipeline 101 is sent so as to fall into, and enters
Next station.
2nd, position station is rectified
As Figure 1-4, rectify position station and clean the supracutaneous dust of apple using clear water, while will using the buoyancy of clear water
Apple is head-up upright position by the optional position correction of lower backwardness.If the one end for providing apple band stalk is upper end, by apple
After really upright, the structure of apple is on central shaft into axial symmetry, and asymmetric on level cross-sectionn, the pressure of water is vertical all the time
It is that apple reaches the i.e. upright state in equilbrium position in the presence of buoyancy in apple surface.
Rectifying position station includes filter screen set 201, the Z-direction moving assembly 203 of steel ladle 202 and first, the first Z-direction moving assembly
203 are set along Z-direction, and filter screen set 201 is on the first Z-direction moving assembly 203, and steel ladle 202 is located at the lower section of filter screen set 201,
The outlet of fruit pipeline 101 is sent to be directed at filter screen set 201, fruit is through sending fruit pipeline 101 to fall into filter screen set 201, the first Z-direction moving assembly
203 are moved down using feed screw nut and DC speed-reducing fit structure, filter screen set 201 under the drive of the first Z-direction moving assembly 203
Into in steel ladle 202, the clear water in steel ladle 202 can clean the floating dust of apple surface and utilize buoyancy by the position of apple
The first Z-direction moving assembly 203 driving filter screen set 201 is moved up after the completion of putting correction, aligning, and apple is hauled out into the water surface.
Filter screen set 201, Zha Qu mechanisms are lifted after the first Z-direction moving assembly 203 driving immersion steel ladle 202 of filter screen set 201
The fruit taken in filter screen set 201 is pricked, and fruit is sent to station of peeling, stoning station successively and is peeled and is enucleated.
Filter screen set 201 is plug-in package, in the present embodiment, the need for user, filter screen set 201 have three kinds it is different
Series, is adaptable to the apple of large, medium and small type, is readily applicable to shape and is similar to spherical pear and Kiwi berry.Apple falls
Enter its location status after filter screen set 201 to be determined by dropping process, with randomness.
As shown in figure 5, the bottom of filter screen set 201 according to the configuration design of apple into the concave inward structure that apple is felt relieved, it is and interior
Recess is smooth camber line, and apple position filter screen set 201 after the floating correction of water lifts apple, and internal recessed structures ensure apple
In stable condition, uniform force, apple by prick fruit syringe needle 502 penetrate when will not produce it is crooked.
Protrusive board 204 in the protrusive board 204 towards station of peeling, the present embodiment is additionally provided with filter screen set 201 and uses U-shaped claw
Structure, when Zha Qu mechanisms complete to be enucleated in stoning station, when Zha Qu mechanisms reset to strong position station with fruit stone, protrusive board 204 blocks
The firmly bottom of fruit stone, the first Z-direction moving assembly 203 driving filter screen set 201 is moved down so that fruit stone departs from the bundle fruit pin of Zha Qu mechanisms
First 502, and fall into fruit bits bucket 311, so as to complete the reset of Zha Qu mechanisms, it is easy to rapidly enter work next time.
3rd, Zha Qu mechanisms
Zha Qu mechanisms prick to the heart and take apple, realize that apple is combined with machine, control apple movement.
As Figure 1-4, Zha Qu mechanisms prick to moving assembly 501, bundle fruit syringe needle 502, Z-direction including X and take the and of rotary shaft 503
Bundle takes rotary electric machine 504, X to moving assembly 501 along X to being erected at strong position station, peel and station and be enucleated the top of station, Z
Rotary shaft 503 is taken vertically located at X on moving assembly 501 to bundle, and X drives to moving assembly 501 pricks fruit syringe needle 502 along X to water
Flat motion, Z-direction, which is pricked, takes the top connection bundle of rotary shaft 503 to take rotary electric machine 504, and Z-direction bundle takes the bottom of rotary shaft 503 to connect and pricked
Fruit syringe needle 502, bundle takes rotary electric machine 504 to drive bundle fruit syringe needle 502 to be rotated along Z-direction, to coordinate peel station and stoning station.
Z-direction, which is pricked, to be taken rotary shaft 503 to prick fruit syringe needle 502 through shaft coupling with bundle to take rotary electric machine 504 to be connected, it is possible to achieve apple
Rotation of the fruit around Z-direction.Z-direction, which pricks to take, is arranged with active roller gear 505 in rotary shaft 503, under active roller gear 505 is
The driving wheel of one station, is pricked with the Z-direction of Zha Qu mechanisms take rotary shaft 503 to be connected all the time, and is moved with Zha Qu mechanisms, and machine is taken in bundle
Structure move to right into peel station when, active roller gear 505 is engaged with the gear for station of peeling.
In the present embodiment, fruit syringe needle 502 is pricked provided with four stainless pins, the diameter 3.5mm of stainless pin, rigidity is higher,
The moment of torsion produced during for apples peeling and stoning has enough resistances, it is ensured that all process steps draw point pricked after taking is not sent out
Change shape.Z-direction, which is pricked, takes the elongated portion diameter 8mm of rotary shaft 503, and material is stainless steel, and Z-direction, which is pricked, takes rotary shaft 503 to be cut in apple
Easily occur during skin because apple rotate centrifugal force occur around central shaft rotation unstability and paring knife to apple in the y-direction
The problem of producing bending under active force, to solve this series of problems, takes in Z-direction bundle and external diameter 32mm is devised outside rotary shaft 503
Thickness 3mm cylindric plastic sleeve is used as fruit needle sleeve 312.Fruit needle sleeve 312 coordinates installation external diameter 26mm internal diameters on lower side
8mm bearing, bearing, which pricks Z-direction, takes rotary shaft 503 to be coupled with fruit needle sleeve 312, greatly strengthen overall rigidity and stably
Property, be allowed to meet the requirements, in force analysis experiment, due to this Z-direction prick take rotary shaft 503 to be reinforced rear bending deformation quantity can be with
Ignore, Gu it is idealized as no flexural deformation.
X includes two along X to the guide rail be arrangeding in parallel to moving assembly 501, and is set in parallel between two guide rails
Leading screw, leading screw is provided by nut setting sliding block on power, leading screw by motor, and Z-direction, which is pricked, takes rotary shaft 503 and bundle to take rotary electric machine
504 are vertically arranged on sliding block.
4th, peel station
Station of peeling completes process of peeling, and makes the thickness for cutting lower pericarp as uniform as possible.Technical indicator：Remove skin thickness about
0.6mm。
As Figure 1-4, station of peeling include driven cylindrical gear group 301, first bevel gear 302, Y-direction rotary shaft 303,
Peel disk and floating cutter 304, disk of peeling passes through Y-direction rotary shaft 303 and set below Zha Qu mechanisms, the circumference for disk of peeling
Edge is provided with second bevel gear 305, and driven cylindrical gear group 301 is located between Zha Qu mechanisms and disk of peeling, the first cone tooth
Wheel 302 is coaxially disposed with driven cylindrical gear group 301, and first bevel gear 302 is meshed with second bevel gear 305, floating cutter
304 bottom is located at using ralocatable mode and peeled in disk, as shown in fig. 6, when Zha Qu mechanisms are moved to above station of peeling,
Active roller gear 505 is meshed with driven cylindrical gear group 301, and floating cutter 304 is close to the fruit on bundle fruit syringe needle 502
Surface, as shown in fig. 7, by setting active roller gear 505, driven cylindrical gear group 301, first bevel gear 302 and second
Bevel gear 305, realizes the power for taking rotary electric machine 504 to provide station operation of peeling by the bundle of Zha Qu mechanisms, when peeling, and bundle, which takes, to be turned
The dynamic driving of motor 504 is pricked fruit syringe needle 502 and rotated along Z-direction, and floating cutter 304 is rotated by gear transmission mode along Y-direction, then is existed
While apple is around Z-direction rotation, floating cutter 304 is close to apple surface and rotates completion around Y-direction to peel.
Prick the rotation that the fruit syringe needle 502 i.e. rotational angular velocity of apple itself is about the floating cutter 304 rotated around y directions
10-15 times of angular speed, so just can guarantee that effect of peeling, if more to have universality, have to the clean level peeled
Higher requirement, then the gearratio i of active roller gear 505 to second bevel gear 305 should be in 1/15-1/20.The present embodiment
In, gearratio i is 1/20, as shown in figure 8, driven cylindrical gear group 301 includes three driven cylindrical gears, first driven circle
Stud wheel is meshed with active roller gear 505, and second driven cylindrical gear is coaxially disposed with first driven cylindrical gear,
3rd driven cylindrical gear is meshed with second driven cylindrical gear, and is coaxially disposed with first bevel gear 302, three from
The number of teeth of dynamic roller gear is respectively：58,28,28, the number of teeth of active roller gear 505 is 12, first bevel gear
302 number of teeth is 14, and the number of teeth of second bevel gear 305 is 58, then gearratio i is met：
As shown in fig. 6-7, disk of peeling includes peel disk box body 306 and peel the disk lid 307, second being connected
Bevel gear 305 is arranged on the circumferential edges for disk lid 307 of peeling, and Y-direction rotary shaft 303 connects through disk box body 306 of peeling
Disk lid 307 of peeling is connect, the inner chamber bottom surface for disk box body 306 of peeling is provided with semi-cylindrical hill 308, disk lid 307 of peeling
Bottom surface be provided with cutter head fixed seat 309, the bottom of floating cutter 304 passes through torsionspring 310 through disk lid 307 of peeling
Located in cutter head fixed seat 309, and floating cutter 304 bottom against the inner chamber bottom surface of disk box body 306 of peeling.
Apple rotation 10-12 circles, floating cutter 304 completes the left half cycle rotated around Y-direction, completed in left half cycle to apple
Fruit is peeled, and the rotation of remaining right half cycle is in order that floating cutter 304 resets, to be easy to next apple to enter and peel.Float
The root of cutter head 304 and the inner chamber bottom surface of disk box body 306 of peeling remain lubricating contact, when floating cutter 304 enters right half cycle,
The shape of semi-cylindrical hill 308 designed on the inner chamber bottom surface of disk box body 306 of peeling can make floating cutter 304 overcome torque spring
Elastic force leans outward, and the blade 313 of floating cutter 304 leaves apple surface, i.e., in the reseting procedure of floating cutter 304 of right half cycle
The blade 313 of floating cutter 304 is not in contact with the apple pulp peeled, leaves 15-20mm gap, then reseting procedure
Pulp is not damaged.
As shown in figure 9, the blade 313 that floating cutter 304 is designed with changeable blade 313 is covered, fixed by screw thread, no
Rust steel blade 313 normally can be changed without using the long period, when user wants that the overhang for changing blade 313 (has influence on and cut down
The thickness of apple pericarp, according to the different overhangs of blade 313, peel thickness is between 0.4-1.2mm) or blade 313 is surprisingly
The replacing of blade 313 can be carried out during abrasion.
The paring knife of apple is designed as floating cutter 304, and the root of floating cutter 304 is allowed to produce by torsionspring 310
To the thrust of apple internal so that blade 313 is tightly fitted apple surface during peeling, and according to the overhang of blade 313, is cut
Skin thickness can reach 0.4-1.2mm, and be adapted to the different size of apple of various different shapes.
5th, it is enucleated station
Stoning station realizes the separation of apple fruit stone and pulp, and stoning station is into complete machine after apples peeling terminates
3rd station, apple is inserted by the kernel removing cutter 402 of a stainless steel tube to the heart, realizes that fruit stone pulp is separated.
As Figure 1-4, stoning station includes the second Z-direction moving assembly 401, kernel removing cutter 402 and stoning sleeve 403, the
Two Z-direction moving assemblies 401 are set along Z-direction, and stoning sleeve 403 is on the second Z-direction moving assembly 401, the second Z-direction moving assembly
401 using feed screw nut and DC speed-reducing fit structure, and kernel removing cutter 402 is located at the center of stoning sleeve 403, when bundle takes
When mechanism is moved to above station of peeling, bundle takes the driving of rotary electric machine 504 to prick fruit syringe needle 502 and rotated along Z-direction, and the second Z-direction is moved
Dynamic component 401 drives kernel removing cutter 402 to move up, and the insertion fruit of kernel removing cutter 402 center is enucleated.The process separated is apple
Fruit continues to keep rotating in the case where bundle takes rotary electric machine 504 to drive, and kernel removing cutter 402 coordinates apple to rotate simultaneously to upper feeding.
The bottom of stoning sleeve 403, which is provided with, to be used to detect the detection water for whether being placed with fruit after stoning in stoning sleeve 403
Fruit sensor, detection fruit sensor is connected with prompting device, when being enucleated completion, and the fruit after stoning falls into stoning sleeve 403
Interior, and detection trigger fruit sensor, then prompting device is sent in prompt message, the present embodiment, and detection fruit sensor is using pressure
Force snesor, prompting device can use buzzer.
As shown in figs. 10-11, kernel removing cutter 402 is designed as having 14 degree inclination angle thetas, with prevent during insertion apple apple juice and
Steel tube surface formation vacuum pressure is so as to produce very big resistance.
It is 20mm to design the diameter design of kernel removing cutter 402 according to apple fruit stone removal amount, to make not go out in whole After Enucleation
Existing vacuum produces larger resistance, designs the steel tubing portions through whole apple in the range of inclination angle.
All-in-one workflow is：
S1：Push pedal rotary shaft 105 is driven to be rotated around Z-direction on 90 degree, pan feeding bottom plate 103 by pan feeding rotary electric machine 104
Apple through sending fruit pipeline 101 to fall into the filter screen set 201 under pipe outlet.
S2：First Z-direction moving assembly 203 is run, and is driven vertical feed screw nut using DC speed-reducing, is realized filter screen set
201 drive apples complete moving up and down for Z-direction, and apple moves up into the (steel ladle of steel ladle 202 along under Z axis with filter screen set 201
Clear water is filled in 202) apple immersion is completed, the cleaning to apple and correction posture are completed by the buoyancy of water, is then corrected
Apple is lifted by filter screen set 201 along Z positive directions and takes the water surface out of.
S3：X is run to moving assembly 501, motor driving cross lead screw nut, is realized and is pricked the left and right in X direction of fruit syringe needle 502
It is mobile, prick fruit syringe needle 502 and move to the overcentre of filter screen set 201 to the left along X, the first Z-direction moving assembly 203 is run, motor driving
Vertical feed screw nut's lifting filter screen set 201, pricks fruit syringe needle 502 and penetrates apple to the heart.
S4：Penetrate rear filter screen set 201 to decline, apple is moved to right into station of peeling with fruit syringe needle 502 is pricked, and bundle takes rotary electric machine
504, which rotate bundle fruit syringe needle 502, makes apple around Z-direction rotation and is driven by gear train, floating cutter 304 is close to apple surface
Completion is rotated around Y-direction to peel.
S5：Peel to prick fruit syringe needle 502 after terminating and move right along X with the apple after peeling and enter stoning station, during stoning
Apple continues to take rotary electric machine 504 to drive rotation by bundle, kernel removing cutter 402 by the first Z-direction moving assembly 203 DC speed-reducing
Vertical feed screw nut is driven to realize that Z-direction is moved up and down, kernel removing cutter 402 inserts apple to the heart and removes fruit stone.After stoning terminates
Apple is slid into lower section stoning sleeve 403 along kernel removing cutter 402, and buzzer, which rings, reminds the processing of user's apple to complete.
S6：Fruit stone is moved to left with fruit syringe needle 502 is pricked, and is left behind by the claw shape protrusive board 204 of drainage station from bundle fruit syringe needle 502
Fall into fruit bits bucket 311.
To sum up, stoning all-in-one of the present utility model of peeling is using rotary drive technology, water floating attention technology, spring compression
Technology, 14 degree go nuclear technology to carry out pipeline system to apple automatically to peel stoning, it is original and there is very high technology to contain
Amount.It is applicable not only to factory, and is highly suitable for catering industry and as household electrical appliance.Apple, pears, Kiwi berry etc. can be processed
Spherical fruit, floating cutter 304 is suitable for big fruitlet of different shapes, and expansibility is strong.The low easy popularization of cost, modularization is set
Meter, it is applied widely.Save manpower and materials, it is to avoid waste, improve the row yielding of apple, with boundless market
Prospect.
Claims (10)
- The stoning all-in-one 1. a kind of full-automatic fruit is peeled, it is characterised in that including provided with the pan feeding work for sending fruit pipeline (101) Position, rectify position station, station of peeling, stoning station and Zha Qu mechanisms, the strong position station, peel station and stoning station is respectively provided with In the lower section of Zha Qu mechanisms, and set successively along X to order, the strong position station includes filter screen set (201), steel ladle (202) With the first Z-direction moving assembly (203), the first Z-direction moving assembly (203) is set along Z-direction, and the filter screen set (201) is located at On first Z-direction moving assembly (203), the steel ladle (202) is located at the lower section of filter screen set (201), described to send fruit pipeline (101) Outlet alignment filter screen set (201), fruit is through sending after fruit pipeline (101) falls into filter screen set (201), the first Z-direction moving assembly (203) filter screen set (201) is lifted after driving filter screen set (201) immersion steel ladle (202), Zha Qu mechanisms prick and take filter screen set (201) Interior fruit, and fruit is sent to station of peeling, stoning station is successively peeled and be enucleated.
- The stoning all-in-one 2. a kind of full-automatic fruit according to claim 1 is peeled, it is characterised in that the pan feeding station Also include rotating discharge component, the rotating discharge component includes protection ring (102), pan feeding bottom plate (103) and pan feeding and rotates electricity Machine (104), the protection ring (102) is on pan feeding bottom plate (103), and the circle centre position of protection ring (102) is provided with band pan feeding push pedal (106) push pedal rotary shaft (105), the pan feeding push pedal (106) will be divided into multiple sector spaces inside protection ring (102), The pan feeding bottom plate (103) is provided with sending fruit pipeline (101) feeding mouth (107) that entrance is connected, the pan feeding rotary electric machine (104) rotary shaft connection push pedal rotary shaft (105), pan feeding rotary electric machine (104) driving pan feeding push pedal (106) is rotated so that Feeding mouth (107) is overlapped with a sector space respectively.
- The stoning all-in-one 3. a kind of full-automatic fruit according to claim 1 is peeled, it is characterised in that the Zha Qu mechanisms Being pricked including X to moving assembly (501), bundle fruit syringe needle (502), Z-direction takes rotary shaft (503) and bundle to take rotary electric machine (504), described X to moving assembly (501) along X to being erected at strong position station, peel and station and be enucleated the top of station, the Z-direction is pricked and takes rotation Axle (503) is vertically located at X on moving assembly (501), and Z-direction, which is pricked, to be taken the top of rotary shaft (503) to connect bundle to take rotary electric machine (504), Z-direction, which is pricked, takes the bottom of rotary shaft (503) to connect bundle fruit syringe needle (502).
- The stoning all-in-one 4. a kind of full-automatic fruit according to claim 3 is peeled, it is characterised in that the Z-direction is pricked and taken Active roller gear (505) is arranged with rotary shaft (503), the station of peeling includes driven cylindrical gear group (301), first Bevel gear (302), Y-direction rotary shaft (303), peel disk and floating cutter (304), the disk of peeling pass through Y-direction rotary shaft (303) set below Zha Qu mechanisms, second bevel gear (305), the driven circle are provided with the circumferential edges of the disk of peeling Stud wheel group (301) is located between Zha Qu mechanisms and disk of peeling, the first bevel gear (302) and driven cylindrical gear group (301) it is coaxially disposed, first bevel gear (302) is meshed with second bevel gear (305), the bottom of the floating cutter (304) Using ralocatable mode located at peeling in disk, when Zha Qu mechanisms are moved to above station of peeling, active roller gear (505) with Driven cylindrical gear group (301) is meshed, and floating cutter (304) is close to the fruit surface on bundle fruit syringe needle (502).
- The stoning all-in-one 5. a kind of full-automatic fruit according to claim 4 is peeled, it is characterised in that the disk of peeling Including peel disk box body (306) and the disk lid (307) of peeling being connected, the second bevel gear (305), which is arranged on, cuts On the circumferential edges of skin disk lid (307), the Y-direction rotary shaft (303) connects circle of peeling through disk box body (306) of peeling Tray salver lid (307), the inner chamber bottom surface of the disk box body (306) of peeling is provided with semi-cylindrical hill (308), the disc cassette of peeling The bottom surface for covering (307) is provided with cutter head fixed seat (309), and the bottom of the floating cutter (304) passes through disk lid of peeling (307) it is located at by torsionspring (310) in cutter head fixed seat (309), and the bottom of floating cutter (304) is pressed against circle of peeling Tray salver body (306) inner chamber bottom surface.
- The stoning all-in-one 6. a kind of full-automatic fruit according to claim 3 is peeled, it is characterised in that the stoning station Including the second Z-direction moving assembly (401), kernel removing cutter (402) and stoning sleeve (403), the second Z-direction moving assembly (401) Set along Z-direction, the stoning sleeve (403) is on the second Z-direction moving assembly (401), and the kernel removing cutter (402) is located at stoning The center of sleeve (403).
- The stoning all-in-one 7. a kind of full-automatic fruit according to claim 6 is peeled, it is characterised in that the stoning sleeve (403) bottom, which is provided with, to be used to detect the detection fruit sensor for whether being placed with fruit after stoning in stoning sleeve (403), described Detection fruit sensor is connected with prompting device.
- The stoning all-in-one 8. a kind of full-automatic fruit according to claim 1 is peeled, it is characterised in that the filter screen set (201) be provided with peeling the protrusive board (204) of station on.
- The stoning all-in-one 9. a kind of full-automatic fruit according to claim 1 is peeled, it is characterised in that the filter screen set (201) bottom indent, and interior recess is smooth camber line.
- The stoning all-in-one 10. a kind of full-automatic fruit according to claim 1 is peeled, it is characterised in that described to send fruit to manage Speed-reducing rubber band is provided with road (101).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201720170114.XU CN206542884U (en) | 2017-02-24 | 2017-02-24 | A kind of full-automatic fruit is peeled stoning all-in-one |
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|---|---|---|---|
| CN201720170114.XU CN206542884U (en) | 2017-02-24 | 2017-02-24 | A kind of full-automatic fruit is peeled stoning all-in-one |
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| CN206542884U true CN206542884U (en) | 2017-10-10 |
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| CN201720170114.XU Expired - Fee Related CN206542884U (en) | 2017-02-24 | 2017-02-24 | A kind of full-automatic fruit is peeled stoning all-in-one |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107836204A (en) * | 2017-12-18 | 2018-03-27 | 冯高峰 | A kind of adaptive cherry picking device |
| CN108041614A (en) * | 2018-01-10 | 2018-05-18 | 南宁市黑晶信息技术有限公司 | A kind of pawpaw stoner |
| CN108058223A (en) * | 2017-12-28 | 2018-05-22 | 赖柱彭 | A kind of pear column cutting means |
| CN108157988A (en) * | 2018-01-08 | 2018-06-15 | 陕西科技大学 | A kind of full-automatic peeling machine and its application method |
| CN108771257A (en) * | 2018-05-31 | 2018-11-09 | 东北大学 | A kind of apple cuts all-in-one machine |
| CN109222136A (en) * | 2018-10-23 | 2019-01-18 | 武汉轻工大学 | A kind of hand-rail type peeler for water chestnut |
| CN112089301A (en) * | 2020-08-06 | 2020-12-18 | 天台光润五金机电有限公司 | Automatic fruit peeler |
| CN112914117A (en) * | 2021-02-27 | 2021-06-08 | 魏明 | Fruit processing that utilizes tubbiness cutter to excise is with device that denucleates |
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2017
- 2017-02-24 CN CN201720170114.XU patent/CN206542884U/en not_active Expired - Fee Related
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107836204A (en) * | 2017-12-18 | 2018-03-27 | 冯高峰 | A kind of adaptive cherry picking device |
| CN107836204B (en) * | 2017-12-18 | 2020-09-18 | 安溪县桃舟建达毛竹专业合作社 | Self-adaptive cherry picking device |
| CN108058223A (en) * | 2017-12-28 | 2018-05-22 | 赖柱彭 | A kind of pear column cutting means |
| CN108058223B (en) * | 2017-12-28 | 2020-02-11 | 赖柱彭 | Pear column cutting device |
| CN108157988A (en) * | 2018-01-08 | 2018-06-15 | 陕西科技大学 | A kind of full-automatic peeling machine and its application method |
| CN108041614A (en) * | 2018-01-10 | 2018-05-18 | 南宁市黑晶信息技术有限公司 | A kind of pawpaw stoner |
| CN108771257A (en) * | 2018-05-31 | 2018-11-09 | 东北大学 | A kind of apple cuts all-in-one machine |
| CN109222136A (en) * | 2018-10-23 | 2019-01-18 | 武汉轻工大学 | A kind of hand-rail type peeler for water chestnut |
| CN109222136B (en) * | 2018-10-23 | 2024-03-22 | 武汉轻工大学 | Hand-operated water chestnut peeling machine |
| CN112089301A (en) * | 2020-08-06 | 2020-12-18 | 天台光润五金机电有限公司 | Automatic fruit peeler |
| CN112089301B (en) * | 2020-08-06 | 2021-06-15 | 夏跃 | Automatic fruit peeler |
| CN112914117A (en) * | 2021-02-27 | 2021-06-08 | 魏明 | Fruit processing that utilizes tubbiness cutter to excise is with device that denucleates |
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Granted publication date: 20171010 Termination date: 20180224 |