CN206536454U - Novel pole-climbing robot - Google Patents
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- CN206536454U CN206536454U CN201720161011.7U CN201720161011U CN206536454U CN 206536454 U CN206536454 U CN 206536454U CN 201720161011 U CN201720161011 U CN 201720161011U CN 206536454 U CN206536454 U CN 206536454U
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Abstract
本实用新型公开一种新型爬杆机器人,包括第一锁紧环、第二锁紧环、第一上升机构、第二上升机构和控制器,第一上升机构包括第一电机、第一顶座、第一导轨、第一丝杠、第一滑台和第一底座;所述第二上升机构包括第二电机、第二顶座、第二导轨、第二丝杠、第二滑台和第二底座;所述第一滑台和第二顶座通过转轴分别连接在第一锁紧环的左右两端,第一底座和第二滑台通过转轴分别连接在第二锁紧环的左右两端,第一锁紧环包括第一左半圆卡箍和第一右半圆卡箍,第二锁紧环包括第二左半圆卡箍和第二右半圆卡箍,该爬杆机器人结构简单、容易控制,发生故障后能够保持当前姿态,安全性更高,实用性更好。
The utility model discloses a novel pole climbing robot, which comprises a first locking ring, a second locking ring, a first lifting mechanism, a second lifting mechanism and a controller. The first lifting mechanism includes a first motor, a first top seat , the first guide rail, the first lead screw, the first slide table and the first base; the second lifting mechanism includes the second motor, the second top seat, the second guide rail, the second lead screw, the second slide table and the first Two bases; the first sliding platform and the second top seat are respectively connected to the left and right ends of the first locking ring through the rotating shaft, and the first base and the second sliding platform are respectively connected to the left and right ends of the second locking ring through the rotating shaft end, the first locking ring includes a first left semicircular clamp and a first right semicircular clamp, and the second locking ring includes a second left semicircular clamp and a second right semicircular clamp. The structure of the pole climbing robot is simple and easy Control, the current posture can be maintained after a failure, higher safety and better practicability.
Description
技术领域technical field
本实用新型涉及机械领域,具体涉及一种新型爬杆机器人。The utility model relates to the mechanical field, in particular to a novel pole climbing robot.
背景技术Background technique
路灯杆、电线杆、风电塔杆等设施经常需要检测、清洁,目前,在我国,这种高空作业主要依靠人工和大型设备来完成,这种作业方式成本高、危险大、效率低,因此高效、稳定的爬杆机器人代替人工进行这种爬杆类的高空作业是一种切实可行的方法。目前的爬杆机器人种类较多,按其爬杆形式分为滚轮式爬杆机器人和尺蠖式爬杆机器人。滚轮式爬杆机器人整体结构较为复杂,控制过程较为繁琐,故障后不能保持当前姿态;目前存在的尺蠖式爬杆机器人虽然结构简单,容易控制,能够爬杆,但是承载能力有限,较难完成爬杆作业的任务。Light poles, utility poles, wind power towers and other facilities often need to be inspected and cleaned. At present, in our country, this kind of high-altitude operation mainly relies on manual labor and large-scale equipment to complete. This kind of operation method is costly, dangerous and inefficient. It is a practical method to use a stable pole-climbing robot to replace manual work at heights such as pole-climbing. There are many types of pole-climbing robots at present, which can be divided into roller-type pole-climbing robots and inchworm-type pole-climbing robots according to their pole-climbing forms. The overall structure of the roller-type pole-climbing robot is relatively complex, the control process is relatively cumbersome, and the current posture cannot be maintained after a failure; although the existing inchworm-type pole-climbing robots have a simple structure, are easy to control, and can climb poles, they have limited carrying capacity and are difficult to complete. pole work tasks.
实用新型内容Utility model content
本实用新型的目的在于提供一种新型爬杆机器人,该爬杆机器人结构简单、容易控制,发生故障后能够保持当前姿态,安全性更高,实用性更好。The purpose of the utility model is to provide a new type of pole-climbing robot. The pole-climbing robot has a simple structure and is easy to control. It can maintain the current posture after a failure, and has higher safety and better practicability.
本实用新型为了实现上述目的,采用的技术解决方案是:The utility model is in order to realize above-mentioned object, and the technical solution that adopts is:
一种新型爬杆机器人,包括第一锁紧环、第二锁紧环、第一上升机构、第二上升机构和控制器,第一上升机构包括第一电机、第一顶座、第一导轨、第一丝杠、第一滑台和第一底座,第一电机连接在第一底座下端,第一底座的上端通过第一导轨连接第一顶座,第一滑台套接在第一导轨上,第一丝杠的下端通过联轴器与第一电机连接,第一丝杠的上端穿过第一滑台并通过轴承与第一顶座连接;所述第二上升机构包括第二电机、第二顶座、第二导轨、第二丝杠、第二滑台和第二底座,第二顶座上端连接第二电机,第二顶座的下端通过第二导轨连接第二底座,第二滑台套接在第二导轨上,第二丝杠的上端通过联轴器与第二电机相连,第二丝杠的下端穿过第二滑台并通过轴承与第二顶座相连;所述第一滑台和第二顶座通过转轴分别连接在第一锁紧环的左右两端,第一底座和第二滑台通过转轴分别连接在第二锁紧环的左右两端。A new type of pole climbing robot, including a first locking ring, a second locking ring, a first lifting mechanism, a second lifting mechanism and a controller, the first lifting mechanism includes a first motor, a first top seat, and a first guide rail , the first lead screw, the first sliding table and the first base, the first motor is connected to the lower end of the first base, the upper end of the first base is connected to the first top seat through the first guide rail, and the first sliding table is sleeved on the first guide rail Above, the lower end of the first lead screw is connected to the first motor through a coupling, and the upper end of the first lead screw passes through the first slide table and is connected to the first top seat through a bearing; the second lifting mechanism includes a second motor , the second top seat, the second guide rail, the second lead screw, the second slide table and the second base, the upper end of the second top seat is connected to the second motor, the lower end of the second top seat is connected to the second base through the second guide rail, and the second top seat is connected to the second base through the second guide rail. The second slide table is sleeved on the second guide rail, the upper end of the second lead screw is connected with the second motor through a coupling, and the lower end of the second lead screw passes through the second slide table and is connected with the second top seat through a bearing; The first sliding table and the second top seat are respectively connected to the left and right ends of the first locking ring through the rotating shaft, and the first base and the second sliding table are respectively connected to the left and right ends of the second locking ring through the rotating shaft.
优选的,所述第一锁紧环位于第二锁紧环的上端,第一锁紧环包括第一左半圆卡箍和第一右半圆卡箍,第一左半圆卡箍的两端和第一右半圆卡箍的两端均开有多个第一螺栓孔;第二锁紧环包括第二左半圆卡箍和第二右半圆卡箍,第一左半圆卡箍的两端和第一右半圆卡箍的两端均开有多个第二螺栓孔。Preferably, the first locking ring is located at the upper end of the second locking ring, the first locking ring includes a first left semicircular clamp and a first right semicircular clamp, both ends of the first left semicircular clamp and the second A plurality of first bolt holes are opened at both ends of a right semicircle clamp; the second locking ring includes a second left semicircle clamp and a second right semicircle clamp, and the two ends of the first left semicircle clamp and the first Both ends of the right semicircular clamp are provided with a plurality of second bolt holes.
优选的,所述第一滑台与第一左半圆卡箍的左端壁连接,第二顶座与第一右半圆卡箍的右端壁连接,第一底座与第二左半圆卡箍的左端连接,第二滑台与第二右半圆卡箍的右端壁连接。Preferably, the first slide table is connected to the left end wall of the first left semicircular clamp, the second top seat is connected to the right end wall of the first right semicircular clamp, and the first base is connected to the left end of the second left semicircular clamp , the second sliding table is connected with the right end wall of the second right semicircular clamp.
优选的,所述第一导轨和第二导轨均有两个,两个第一导轨均穿过第一滑台,第一丝杠位于两个第一导轨之间,两个第二导轨均穿过第二滑台,第二丝杆位于两个第二导轨之间。Preferably, there are two first guide rails and two second guide rails, the two first guide rails pass through the first slide table, the first lead screw is located between the two first guide rails, and the two second guide rails pass through Pass the second slide table, and the second screw rod is located between the two second guide rails.
优选的,所述控制器包括外置遥控装置、传感器和单片机,传感器和单片机设有两组并分别连接在第一底座和第二顶座上。Preferably, the controller includes an external remote control device, a sensor and a single-chip microcomputer. The sensor and the single-chip microcomputer are provided in two groups and connected to the first base and the second top base respectively.
优选的,所述第一电机和第二电机均为步进电机,步进电机的一端连接有旋转轴。Preferably, both the first motor and the second motor are stepping motors, and one end of the stepping motor is connected with a rotating shaft.
优选的,所述第一滑台和第二滑台均呈方形板状,第一滑台中部开有第一旋转螺栓孔,第一丝杠通过第一旋转螺栓孔与第一滑台旋转连接,第二滑台中部开有第二旋转螺栓孔,第二丝杠通过第二旋转螺栓孔与第二滑台旋转连接。Preferably, both the first slide table and the second slide table are in the shape of a square plate, the middle part of the first slide table is provided with a first rotation bolt hole, and the first lead screw is rotatably connected with the first slide table through the first rotation bolt hole , there is a second rotating bolt hole in the middle of the second sliding table, and the second lead screw is rotatably connected with the second sliding table through the second rotating bolt hole.
本实用新型的有益效果是:The beneficial effects of the utility model are:
本实用新型所提供的一种新型爬杆机器人,初始状态时,上锁紧环、下锁紧环与爬杆之间处于自锁状态,当步进电机正转时,上锁紧环解除自锁且向上运动,运动一段距离后上锁紧环锁紧;当步进电机反转时,下锁紧环解除自锁且向上运动,运动一段距离后下锁紧环锁紧本实用新型爬杆机器人,结构简单,容易控制,故障后能够保持当前姿态,能够改善承载能力差的缺点。The utility model provides a new pole climbing robot. In the initial state, the upper locking ring, the lower locking ring and the climbing pole are in a self-locking state. When the stepping motor rotates forward, the upper locking ring releases the self-locking Lock and move upward, the upper locking ring is locked after moving a certain distance; when the stepper motor reverses, the lower locking ring releases self-locking and moves upward, and the lower locking ring locks after moving a certain distance. The robot has a simple structure, is easy to control, can maintain the current posture after a failure, and can improve the shortcoming of poor carrying capacity.
附图说明Description of drawings
图1是新型爬杆机器人整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the new pole-climbing robot.
具体实施方式detailed description
下面结合附图对本实用新型进行详细说明:Below in conjunction with accompanying drawing, the utility model is described in detail:
结合图1,一种新型爬杆机器人,包括第一锁紧环1、第二锁紧环2、第一上升机构3、第二上升机构4和控制器。第一锁紧环1位于第二锁紧环2的上端。Referring to FIG. 1 , a new pole-climbing robot includes a first locking ring 1 , a second locking ring 2 , a first lifting mechanism 3 , a second lifting mechanism 4 and a controller. The first locking ring 1 is located on the upper end of the second locking ring 2 .
第一锁紧环41包括第一左半圆卡箍11和第一右半圆卡箍12,第一左半圆卡箍11的两端和第一右半圆卡箍12的两端均开有多个螺栓孔13,第一左半圆卡箍11和第一右半圆卡箍12通过第一螺栓孔13进行螺栓定位连接。The first locking ring 41 includes a first left semicircle clamp 11 and a first right semicircle clamp 12, and both ends of the first left semicircle clamp 11 and both ends of the first right semicircle clamp 12 are provided with a plurality of bolts Through the hole 13 , the first left semicircle clamp 11 and the first right semicircle clamp 12 are bolted and connected through the first bolt hole 13 .
第二锁紧环2包括第二左半圆卡箍21和第二右半圆卡箍22,第一左半圆卡箍21的两端和第一右半圆卡箍22的两端均开有多个螺栓孔23,第二左半圆卡箍21和第二右半圆卡箍23通过螺栓孔23进行螺栓定位连接。The second locking ring 2 includes a second left semicircle clamp 21 and a second right semicircle clamp 22, and both ends of the first left semicircle clamp 21 and the two ends of the first right semicircle clamp 22 are provided with a plurality of bolts The hole 23 , the second left semicircle clamp 21 and the second right semicircle clamp 23 are bolted and connected through the bolt hole 23 .
第一上升机构3包括第一电机31、第一顶座32、第一导轨33、第一丝杠34、第一滑台35和第一底座36,第一电机31连接在第一底座32下端,第一底座32的上端通过第一导轨33连接第一顶座32。第一滑台35套接在第一导轨33上,第一导轨33设有两个,两个第一导轨33均穿过第一滑台第一丝杠34位于两个第一导轨33之间第一丝杠的下端通过联轴器与第一电机连接,第一丝杠的上端穿过第一滑台并通过轴承与第一顶座连接。The first lifting mechanism 3 includes a first motor 31, a first top seat 32, a first guide rail 33, a first screw 34, a first slide table 35 and a first base 36, and the first motor 31 is connected to the lower end of the first base 32 , the upper end of the first base 32 is connected to the first top seat 32 through the first guide rail 33 . The first slide table 35 is sleeved on the first guide rail 33, and the first guide rail 33 is provided with two, and the two first guide rails 33 pass through the first slide table and the first lead screw 34 is located between the two first guide rails 33 The lower end of the first leading screw is connected with the first motor through a shaft coupling, and the upper end of the first leading screw passes through the first slide table and is connected with the first top seat through a bearing.
第二上升机构4包括第二电机41、第二顶座42、第二导轨43、第二丝杠44、第二滑台45和第二底座46,第二顶座42上端连接第二电机41,第二顶座42的下端通过第二导轨43连接第二底座46,第二滑台45套接在第二导轨43上,第二丝杠44的上端通过联轴器与第二电机41相连。第二丝杠44的下端穿过第二滑台45并通过轴承与第二顶座42相连。The second lifting mechanism 4 includes a second motor 41, a second top seat 42, a second guide rail 43, a second screw 44, a second slide table 45 and a second base 46, and the second top seat 42 is connected to the second motor 41 at the upper end. , the lower end of the second top seat 42 is connected to the second base 46 through the second guide rail 43, the second slide table 45 is sleeved on the second guide rail 43, and the upper end of the second lead screw 44 is connected with the second motor 41 through a coupling . The lower end of the second lead screw 44 passes through the second slide table 45 and is connected with the second top seat 42 through a bearing.
所述第一滑台35和第二顶座42通过转轴分别连接在第一锁紧环1的左右两端,第一底座36和第二滑台45通过转轴分别连接在第二锁紧环2的左右两端。当连接完成后,第一滑台35与第一左半圆卡箍11的左端壁连接,第二顶座42与第一右半圆卡箍12的右端壁连接,第一底座36与第二左半圆卡箍21的左端连接,第二滑台45与第二右半圆卡箍22的右端壁连接。The first sliding platform 35 and the second top seat 42 are respectively connected to the left and right ends of the first locking ring 1 through the rotating shaft, and the first base 36 and the second sliding platform 45 are respectively connected to the second locking ring 2 through the rotating shaft. left and right ends. After the connection is completed, the first slide 35 is connected with the left end wall of the first left semicircle clamp 11, the second top seat 42 is connected with the right end wall of the first right semicircle clamp 12, and the first base 36 is connected with the second left semicircle. The left end of the clamp 21 is connected, and the second sliding platform 45 is connected with the right end wall of the second right semicircular clamp 22 .
控制器包括外置遥控装置、传感器和单片机,传感器和单片机设有两组并分别连接在第一底座和第二顶座上。所述第一电机31和第二电机41均为步进电机,步进电机的一端连接有旋转轴。The controller includes an external remote control device, a sensor and a single-chip microcomputer. The sensor and the single-chip microcomputer are arranged in two groups and connected to the first base and the second top base respectively. Both the first motor 31 and the second motor 41 are stepping motors, and one end of the stepping motors is connected with a rotating shaft.
第一滑台35和第二滑台45均呈方形板状,第一滑台35的中部开有第一旋转螺栓孔,第一丝杠34通过第一旋转螺栓孔与第一滑台35旋转连接,第二滑台45的中部开有第二旋转螺栓孔,第二丝杠44通过第二旋转螺栓孔与第二滑台旋转连接。Both the first sliding table 35 and the second sliding table 45 are in the shape of a square plate, and the middle part of the first sliding table 35 has a first rotating bolt hole, and the first lead screw 34 rotates with the first sliding table 35 through the first rotating bolt hole. Connect, the middle part of the second slide table 45 has a second rotation bolt hole, and the second lead screw 44 is connected with the second slide table in rotation through the second rotation bolt hole.
上述新型爬杆机器人使用时,外置遥控装置与传感器通过无线信号相连通,传感器将外置遥控装置发射的信号传递给单片机,单片机控制步进电机运动。当爬杆机器人运动时,第一锁紧环1和第二锁紧环2选择合适的半径值套在电线杆5上,然后外置遥控装置工作,向上爬升时:When the above-mentioned novel pole-climbing robot is in use, the external remote control device and the sensor are connected through wireless signals, and the sensor transmits the signal emitted by the external remote control device to the single-chip microcomputer, and the single-chip microcomputer controls the movement of the stepping motor. When the pole-climbing robot moves, the first locking ring 1 and the second locking ring 2 select the appropriate radius value and put it on the utility pole 5, and then the external remote control device works. When climbing up:
第一步是控制第一电机31工作,第一丝杠34旋转,第一滑台35上升并带动着第一锁紧环1的左端上升,此时第一锁紧环1向右斜向卡接在电线杆5上。第二步是第二电机41工作,第二丝杠44旋转,第二滑台45上升并带动着第二锁紧环2的右端上升,此时第二锁紧环2向左斜向卡接在电线杆5上。第三步是第二电机41工作,第二丝杠44旋转,第二顶座42上升并带动着第一锁紧环1的右端上升,此时第一锁紧环1上升并向左斜向卡接在电线杆5上;第四步是第一电机31工作,第一丝杠34旋转,第一底座36上升并带动着第二锁紧环2的左端上升,此时第二锁紧环2上升并向左斜向卡接在电线杆5上。爬杆机器人按照上述第一部至第四步重复运动,完成爬杆机器人的上升。The first step is to control the first motor 31 to work, the first lead screw 34 to rotate, the first sliding table 35 to rise and drive the left end of the first locking ring 1 to rise, and at this time, the first locking ring 1 is locked obliquely to the right. Connect on the utility pole 5. The second step is that the second motor 41 works, the second lead screw 44 rotates, the second sliding table 45 rises and drives the right end of the second locking ring 2 to rise, and at this time, the second locking ring 2 is locked obliquely to the left On pole 5. The third step is that the second motor 41 works, the second lead screw 44 rotates, the second top seat 42 rises and drives the right end of the first locking ring 1 to rise, and at this time, the first locking ring 1 rises and tilts to the left Clipped on the utility pole 5; the fourth step is that the first motor 31 works, the first screw 34 rotates, the first base 36 rises and drives the left end of the second locking ring 2 to rise, and the second locking ring 2 rises and obliquely clamps on the electric pole 5 to the left. The pole-climbing robot moves repeatedly according to the first to fourth steps above to complete the ascent of the pole-climbing robot.
当然,上述说明并非是对本实用新型的限制,本实用新型也并不仅限于上述举例,本技术领域的技术人员在本实用新型的实质范围内所做出的变化、改型、添加或替换,也应属于本实用新型的保护范围。Of course, the above description is not a limitation of the present utility model, and the present utility model is not limited to the above-mentioned examples, and changes, modifications, additions or replacements made by those skilled in the art within the essential scope of the present utility model are also acceptable. Should belong to the protection scope of the utility model.
Claims (7)
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CN201720161011.7U Expired - Fee Related CN206536454U (en) | 2017-02-22 | 2017-02-22 | Novel pole-climbing robot |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110235636A (en) * | 2019-07-30 | 2019-09-17 | 哈尔滨学院 | A tree-climbing robot for branching |
CN110326445A (en) * | 2019-07-10 | 2019-10-15 | 朱雯煜 | A kind of delimbing robot capable of climbing trees |
-
2017
- 2017-02-22 CN CN201720161011.7U patent/CN206536454U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110326445A (en) * | 2019-07-10 | 2019-10-15 | 朱雯煜 | A kind of delimbing robot capable of climbing trees |
CN110235636A (en) * | 2019-07-30 | 2019-09-17 | 哈尔滨学院 | A tree-climbing robot for branching |
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