CN206530555U - Pre- pressure booster - Google Patents

Pre- pressure booster Download PDF

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Publication number
CN206530555U
CN206530555U CN201720237832.4U CN201720237832U CN206530555U CN 206530555 U CN206530555 U CN 206530555U CN 201720237832 U CN201720237832 U CN 201720237832U CN 206530555 U CN206530555 U CN 206530555U
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cylinder
oil
connecting seat
hole
storage tank
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Expired - Fee Related
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CN201720237832.4U
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Chinese (zh)
Inventor
刘义文
杨确科
刘民文
唐鹏
李维
宋克雄
刘孔文
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Dongguan Jiurong Hydraulic Equipment Co Ltd
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Dongguan Jiurong Hydraulic Equipment Co Ltd
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Priority to CN201720237832.4U priority Critical patent/CN206530555U/en
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Abstract

一种预压增压器,包括上下布置的第一、第二、第三、第四连接座,在第一、二连接座之间设置储油罐,在第一连接座上设有通入储油罐的预压进气孔,在第二、三连接座之间设置增压缸,所述增压缸是由缸筒和设置在缸筒内且下端敞口的活塞构成,在活塞上周向布置通油孔,且在缸筒上设有进油孔,在第二连接座上设有通入增压缸上腔的增压进气孔和通入储油罐的预压油道,且在预压油道和预压进油孔之间连接预压油管;在第三、四连接座之间连接工作缸,在第三连接座上设有将增压缸和工作缸连通的工作油道,在第四连接座上设有通入工作缸下腔的回位通气孔。其可将冲压操作划分为预压和增压两段动作过程,提高增压出力,降低冲压动作速度,作业安全可靠。

A pre-pressure supercharger, including first, second, third and fourth connecting seats arranged up and down, an oil storage tank is arranged between the first and second connecting seats, and an inlet is provided on the first connecting seat. The pre-press air intake hole of the oil storage tank is provided with a booster cylinder between the second and third connecting seats. The booster cylinder is composed of a cylinder barrel and a piston with an open lower end inside the cylinder barrel. The oil holes are arranged in the circumferential direction, and the oil inlet holes are arranged on the cylinder barrel, and the pressurized air inlet holes leading to the upper chamber of the booster cylinder and the pre-pressurized oil passage leading to the oil storage tank are arranged on the second connecting seat , and the pre-press oil pipe is connected between the pre-press oil channel and the pre-press oil inlet hole; the working cylinder is connected between the third and fourth connection seats, and the pressure cylinder and the work cylinder are connected on the third connection seat. The working oil passage is provided with a return air hole leading into the lower cavity of the working cylinder on the fourth connecting seat. It can divide the stamping operation into two action processes of preloading and boosting, increasing the boosting output, reducing the speed of the stamping action, and the operation is safe and reliable.

Description

预压增压器preload booster

技术领域technical field

本实用新型涉及增压器,特别是一种预压增压器。The utility model relates to a supercharger, in particular to a pre-compression supercharger.

背景技术Background technique

增压器是冲压机床的执行机构,直压式增压器是使用纯净的压缩空气作为动力源,利用增压器内大小活塞截面比及帕斯卡能源守衡原理,将气压之低压提高数十倍供应油压工作缸使用,从而达到产品成型目的。现有的增压器主要为直压式增压器,这种直压式增压器采用全程高压式行程,接气后直接冲压成型,增压出力小,且冲压动作速度较快,作业不安全。The supercharger is the executive mechanism of the stamping machine tool. The direct pressure supercharger uses pure compressed air as the power source, and utilizes the cross-sectional ratio of the large and small pistons in the supercharger and the principle of Pascal energy conservation to increase the low pressure of the air pressure by dozens of times. Supply hydraulic working cylinders to achieve the purpose of product molding. The existing superchargers are mainly direct-pressure superchargers. This kind of direct-pressure supercharger adopts a full-range high-pressure stroke. After receiving the gas, it is directly stamped and formed. Safety.

发明内容Contents of the invention

本实用新型是为了解决上述技术问题,提供一种预压增压器,其可将冲压操作划分为预压和增压两段动作过程,提高增压出力,降低冲压动作速度,作业安全可靠。The utility model aims to solve the above-mentioned technical problems, and provides a pre-compression supercharger, which can divide the stamping operation into two stages of pre-compression and pressurization, increase the supercharging output, reduce the speed of the stamping action, and operate safely and reliably.

本实用新型的技术解决方案是:The technical solution of the utility model is:

一种预压增压器,其特殊之处在于:包括上下布置的第一连接座、第二连接座、第三连接座和第四连接座,在第一、二连接座之间设置储油罐,在第一连接座上设有通入储油罐的预压进气孔,在第二、三连接座之间设置增压缸,所述增压缸是由缸筒和设置在缸筒内且下端敞口的活塞构成,在活塞上周向布置通油孔,且在缸筒上设有与活塞的通油孔对应的进油孔,在第二连接座上设有通入增压缸上腔的增压进气孔和通入储油罐的预压油道,且在预压油道和预压进油孔之间连接预压油管;在第三、四连接座之间连接缸杆向下的工作缸,在第三连接座上设有将增压缸和工作缸连通的工作油道,在第四连接座上设有通入工作缸下腔的回位通气孔。A pre-pressure supercharger, which is special in that it includes a first connecting seat, a second connecting seat, a third connecting seat and a fourth connecting seat arranged up and down, and an oil storage is arranged between the first and second connecting seats tank, the first connecting seat is provided with a pre-pressurized intake hole leading to the oil storage tank, and a booster cylinder is arranged between the second and third connecting seats, and the booster cylinder is composed of a cylinder and a cylinder The inner and lower end of the piston is open, and the oil hole is arranged in the circumferential direction of the piston, and the oil inlet hole corresponding to the oil hole of the piston is arranged on the cylinder, and the pressure booster is provided on the second connecting seat. The pressurized air intake hole in the upper chamber of the cylinder and the pre-pressed oil passage leading to the oil storage tank, and the pre-pressed oil pipe is connected between the pre-pressed oil passage and the pre-pressed oil inlet hole; the third and fourth connecting seats are connected The working cylinder with the cylinder rod downward is provided with a working oil passage connecting the pressurized cylinder and the working cylinder on the third connecting seat, and is provided with a return air hole leading into the lower chamber of the working cylinder on the fourth connecting seat.

进一步优选,在第一连接座和第四连接座之间连接螺栓拉杆,增强整体结构稳定性,防止储油罐、增压缸和工作缸漏油。Further preferably, bolt pull rods are connected between the first connecting seat and the fourth connecting seat to enhance overall structural stability and prevent oil leakage from the oil storage tank, booster cylinder and working cylinder.

本实用新型的有益效果是:The beneficial effects of the utility model are:

冲压操作时,首先经第一连接座上的预压进气孔向储油罐内通入气压,将储油罐内的压力油依次经预压油道、预压油管、进油孔、通油孔、增压缸下腔,工作油道快速推入工作缸上腔,将工作缸缸杆快速推出,使安装在工作缸缸杆上的冲压模具上模快速将工件顶靠在冲压模具下模上;然后经增压进气孔向增压缸上腔通入气压,将增压缸的活塞向下压缩,同时将进油孔封闭,增压缸下腔的压力油受压将工作缸的缸杆向下推出,使安装在工作缸缸杆上的冲压模具上模将工件冲压成型,完成冲压操作,将冲压操作划分为预压和增压两段过程冲压成型,提高了增压出力,降低了冲压动作速度,作业安全可靠。During the stamping operation, the air pressure is first introduced into the oil storage tank through the pre-press air inlet hole on the first connecting seat, and the pressure oil in the oil storage tank is passed through the pre-press oil passage, the pre-press oil pipe, the oil inlet hole, and the oil tank in turn. The oil hole, the lower chamber of the pressurized cylinder, and the working oil passage are quickly pushed into the upper chamber of the working cylinder, and the cylinder rod of the working cylinder is quickly pushed out, so that the upper die of the stamping die installed on the cylinder rod of the working cylinder quickly pushes the workpiece against the stamping die Then the air pressure is injected into the upper cavity of the booster cylinder through the booster air intake hole, the piston of the booster cylinder is compressed downward, and the oil inlet hole is closed at the same time, the pressure oil in the lower cavity of the booster cylinder is pressed to press the cylinder of the working cylinder The rod is pushed downwards, so that the upper die of the stamping die installed on the cylinder rod of the working cylinder stamps the workpiece and completes the stamping operation. The stamping operation is divided into two stages of pre-compression and pressurization. The stamping action speed is improved, and the operation is safe and reliable.

附图说明Description of drawings

图1是本实用新型的结构示意图;Fig. 1 is a structural representation of the utility model;

图中:1-第一连接座,2-第二连接座,3-第三连接座,4-第四连接座,5-储油罐,6-预压进气孔,7-增压缸,8-增压进气孔,9-预压油道,10-预压油管,11- 工作缸,12-工作油道,13-回位通气孔,14-螺栓拉杆,701-缸筒,702-活塞,703- 通油孔,704-进油孔。In the figure: 1-the first connecting seat, 2-the second connecting seat, 3-the third connecting seat, 4-the fourth connecting seat, 5-oil storage tank, 6-pre-press air intake hole, 7-pressurized cylinder , 8-boost air intake, 9-preload oil passage, 10-preload oil pipe, 11-working cylinder, 12-working oil passage, 13-return air hole, 14-bolt tie rod, 701-cylinder, 702-piston, 703-oil through hole, 704-oil inlet hole.

具体实施方式detailed description

如图所示,一种预压增压器,包括上下布置的第一连接座1、第二连接座2、第三连接座3和第四连接座4,在第一、二连接座之间设置储油罐5,在第一连接座1上设有通入储油罐5的预压进气孔6,在第二、三连接座之间设置增压缸 7,所述增压缸7是由缸筒701和设置在缸筒701内且下端敞口的活塞702构成,在活塞702上周向布置通油孔703,且在缸筒701上设有与活塞702的通油孔703对应的进油孔704,在第二连接座2上设有通入增压缸7上腔的增压进气孔 8和通入储油罐5的预压油道9,且在预压油道9和预压进油孔704之间连接预压油管10;在第三、四连接座之间连接缸杆向下的工作缸11,在第三连接座3 上设有将增压缸7和工作缸11连通的工作油道12,在第四连接座4上设有通入工作缸11下腔的回位通气孔13;在第一连接座1和第四连接座4之间连接螺栓拉杆14,增强整体结构稳定性,防止储油罐5、增压缸7和工作缸11漏油。As shown in the figure, a pre-pressure booster includes a first connecting seat 1, a second connecting seat 2, a third connecting seat 3 and a fourth connecting seat 4 arranged up and down, between the first and second connecting seats An oil storage tank 5 is set, and a pre-press air intake hole 6 leading into the oil storage tank 5 is provided on the first connection seat 1, and a booster cylinder 7 is set between the second and third connection seats, and the booster cylinder 7 It is composed of a cylinder 701 and a piston 702 which is arranged in the cylinder 701 and has an open lower end. An oil passage 703 is arranged in the circumferential direction of the piston 702, and the cylinder 701 is provided with an oil passage 703 corresponding to the piston 702. The oil inlet hole 704 of the second connection seat 2 is provided with a pressurized air intake hole 8 leading to the upper chamber of the booster cylinder 7 and a pre-press oil passage 9 leading to the oil storage tank 5, and the pre-press oil passage 9 and the pre-pressing oil inlet hole 704 to connect the pre-pressing oil pipe 10; between the third and fourth connecting seats, connect the working cylinder 11 with the cylinder rod down, and the third connecting seat 3 is provided with the booster cylinder 7 and The working oil channel 12 connected to the working cylinder 11 is provided with a return vent hole 13 leading to the lower chamber of the working cylinder 11 on the fourth connecting seat 4; a bolt pull rod is connected between the first connecting seat 1 and the fourth connecting seat 4 14. Strengthen the stability of the overall structure and prevent oil leakage from the oil storage tank 5, booster cylinder 7 and working cylinder 11.

安装时,在储油罐5和增压缸7下腔充满压力油,将冲压模具上模安装在工作缸11缸杆底端,将冲压模具下模安装在压力机工作台上。During installation, be full of pressurized oil in oil storage tank 5 and booster cylinder 7 lower cavities, stamping die patrix is installed on working cylinder 11 cylinder bar bottoms, stamping die bottom die is installed on the press workbench.

冲压操作时,首先经第一连接座1上的预压进气孔6向储油罐5内通入气压,将储油罐5内的压力油依次经预压油道9、预压油管10、进油孔704、通油孔703、增压缸7下腔,工作油道12进入工作缸11上腔,将工作缸11缸杆快速推出,使安装在工作缸11缸杆上的冲压模具上模快速将工件顶靠在冲压模具下模上;然后经增压进气孔8向增压缸7上腔通入气压,将增压缸7的活塞702 向下压缩,将进油孔704封闭,增压缸7下腔的压力油受压将工作缸11的缸杆向下推出,使安装在工作缸11缸杆上的冲压模具上模将工件冲压成型,完成冲压操作。During the stamping operation, firstly, air pressure is introduced into the oil storage tank 5 through the pre-press air intake hole 6 on the first connection seat 1, and the pressure oil in the oil storage tank 5 passes through the pre-press oil passage 9 and the pre-press oil pipe 10 in turn. , oil inlet hole 704, oil passage hole 703, pressurized cylinder 7 lower cavity, working oil passage 12 enters the working cylinder 11 upper cavity, and the working cylinder 11 cylinder rod is quickly released, so that the stamping die installed on the working cylinder 11 cylinder rod The upper die quickly presses the workpiece against the lower die of the stamping die; then, the air pressure is injected into the upper chamber of the booster cylinder 7 through the booster air inlet 8, and the piston 702 of the booster cylinder 7 is compressed downward, and the oil inlet hole 704 Closed, the pressure oil in the lower chamber of the booster cylinder 7 is pressed and the cylinder rod of the working cylinder 11 is pushed out downwards, so that the upper die of the stamping die installed on the cylinder rod of the working cylinder 11 presses the workpiece into shape, and completes the stamping operation.

回位操作时,经第四连接座4上的回位通气孔13向工作缸11下腔通入气压,将工作缸11缸杆向上提起,工作缸11缸杆向上提起过程中,将工作缸11上腔内的压力油经工作油道12推入增压缸7下腔的同时,将增压缸7内的活塞702 顶到增压缸7内顶端,使活塞702上的通油孔703与缸筒701上的进油孔704 相通,进而将增压缸7下腔内的压力油依次经活塞702上的通油孔703、缸筒 701上的进油孔704、预压油管10、预压油道9回到储油罐5,完成回位操作。During the return operation, air pressure is introduced into the lower chamber of the working cylinder 11 through the return air hole 13 on the fourth connecting seat 4, and the cylinder rod of the working cylinder 11 is lifted upwards. 11 When the pressure oil in the upper chamber is pushed into the lower chamber of the booster cylinder 7 through the working oil passage 12, the piston 702 in the booster cylinder 7 is pushed to the top of the booster cylinder 7, so that the oil hole 703 on the piston 702 It communicates with the oil inlet hole 704 on the cylinder barrel 701, and then the pressure oil in the lower chamber of the booster cylinder 7 passes through the oil hole 703 on the piston 702, the oil inlet hole 704 on the cylinder barrel 701, the pre-press oil pipe 10, The pre-pressurized oil channel 9 returns to the oil storage tank 5 to complete the return operation.

以上仅为本实用新型的具体实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above are only specific embodiments of the utility model, and are not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.

Claims (2)

1. a kind of pre- pressure booster, it is characterised in that:Including the first connecting seat of arrangement up and down, the second connecting seat, the 3rd connection Seat and the 4th connecting seat, oil storage tank is set between first and second connecting seat, is provided with the first connecting seat and is passed through the pre- of oil storage tank Stomata is pressed into, pressurized cylinder is set between second and third connecting seat, the pressurized cylinder is by cylinder barrel and is arranged in cylinder barrel and lower end Open piston is constituted, the circumferentially oil-through-hole, and provided with oil-feed corresponding with the oil-through-hole of piston on cylinder barrel on piston Hole, is provided with the second connecting seat and is passed through the super charge hole of pressurized cylinder epicoele and is passed through the precompressed oil duct of oil storage tank, and pre- Pre- pressuring oil pipe is connected between force feed road and precompressed fuel feed hole;The downward working cylinder of cylinder rod is connected between third and fourth connecting seat, 3rd connecting seat is provided with the work oil duct for connecting pressurized cylinder with working cylinder, is provided with and is passed through under working cylinder on the 4th connecting seat The return passage of chamber.
2. pre- pressure booster according to claim 1, it is characterised in that:Connect between the first connecting seat and the 4th connecting seat Connecting bolt pull bar.
CN201720237832.4U 2017-03-13 2017-03-13 Pre- pressure booster Expired - Fee Related CN206530555U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108973188A (en) * 2018-09-14 2018-12-11 潍坊华光散热器股份有限公司 Cut stamping equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108973188A (en) * 2018-09-14 2018-12-11 潍坊华光散热器股份有限公司 Cut stamping equipment

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Granted publication date: 20170929