CN206528292U - A kind of electric automobile Triangular Arm mounting structure based on aluminium vehicle body - Google Patents
A kind of electric automobile Triangular Arm mounting structure based on aluminium vehicle body Download PDFInfo
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- CN206528292U CN206528292U CN201720144301.0U CN201720144301U CN206528292U CN 206528292 U CN206528292 U CN 206528292U CN 201720144301 U CN201720144301 U CN 201720144301U CN 206528292 U CN206528292 U CN 206528292U
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 22
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 22
- 239000004411 aluminium Substances 0.000 title 1
- 238000009434 installation Methods 0.000 claims abstract description 21
- 229910000838 Al alloy Inorganic materials 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 5
- 238000005336 cracking Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 3
- 239000003381 stabilizer Substances 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 238000004088 simulation Methods 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Body Structure For Vehicles (AREA)
Abstract
本实用新型公开了一种基于铝车身的电动汽车三角臂安装结构,其包括三角臂和副托架,所述三角臂通过连接支架与所述副托架连接;所述连接支架包括L形支座,所述L形支座的一侧端面上对称焊接有左叉片和右叉片;所述左叉片和所述右叉片之间连接有螺纹衬套;所述L形支座上设置有用于连接所述副托架的通孔;所述副托架上设置有用于连接所述连接支架的通孔。本实用新型结构简单、制造使用方便,其不仅能解决三角臂铝合金连接支架在道路试验过程中出现支架开裂的问题,而且能够有效提高三角臂与车身副托架的连接刚度,从而提高了三角臂的使用寿命。
The utility model discloses a triangular arm installation structure of an electric vehicle based on an aluminum body, which comprises a triangular arm and a sub-bracket, the triangular arm is connected with the sub-bracket through a connecting bracket; the connecting bracket includes an L-shaped support Seat, the left fork piece and the right fork piece are symmetrically welded on the end surface of one side of the L-shaped support; a threaded bush is connected between the left fork piece and the right fork piece; A through hole for connecting the sub-bracket is provided; a through hole for connecting the connecting bracket is provided on the sub-bracket. The utility model has the advantages of simple structure and convenient manufacture and use. It can not only solve the problem of bracket cracking in the road test process of the triangular arm aluminum alloy connection bracket, but also can effectively improve the connection stiffness of the triangular arm and the sub-bracket of the vehicle body, thereby improving the triangular arm. life of the arm.
Description
技术领域technical field
本实用新型涉及一种电动汽车三角臂安装结构,属于汽车三脚臂技术领域,具体涉及为一种基于铝车身的电动汽车三角臂安装结构。The utility model relates to a triangular arm installation structure of an electric vehicle, which belongs to the technical field of automobile tripod arms, in particular to a triangular arm installation structure of an electric vehicle based on an aluminum body.
背景技术Background technique
原车三角臂铝合金连接支架在道路试验过程中出现支架开裂的问题,通过CAE仿真分析技术,模拟铝合金支架在垂直冲击、转向工况、倒车制动、紧急制动、急加速、前进手刹制动、倒车手刹制动等工况下,支架最大应力情况。考虑安全系数的影响,仿真结果在垂直冲击、转向工况及紧急制动工况下最大应力超出材料屈服强度值。限于铝合金焊接、车型工艺的影响,通过结构设计优化,不能解决支架断裂的问题。The aluminum alloy connection bracket of the original car triangular arm has a problem of cracking during the road test. Through CAE simulation analysis technology, the aluminum alloy bracket is simulated in vertical impact, steering conditions, reverse braking, emergency braking, rapid acceleration, and forward handbrake. The maximum stress of the bracket under braking, reverse handbrake and other working conditions. Considering the influence of the safety factor, the simulation results show that the maximum stress exceeds the material yield strength value under vertical impact, steering conditions and emergency braking conditions. Limited to the influence of aluminum alloy welding and vehicle model technology, the problem of bracket fracture cannot be solved through structural design optimization.
在中国实用新型专利CN204278968U中公开了一种汽车三角臂和横向稳定杆连接支架,其特征在于,所述连接支架包括套筒和焊接在套筒外壁的顶片、上叉片和下叉片,所述顶片端部与上叉片焊接,所述套筒内设有同轴衬套。该实用新型虽然结构简单,同是保证了三角臂和横向稳定杆所需的装配空间、了满足三角臂和横向稳定杆安装强度问题,但是并没有无法解决解决支架断裂的问题。In the Chinese utility model patent CN204278968U, a connecting bracket for an automobile triangle arm and a stabilizer bar is disclosed, wherein the connecting bracket includes a sleeve and a top piece, an upper fork piece and a lower fork piece welded on the outer wall of the sleeve The end of the top piece is welded to the upper fork piece, and a coaxial bushing is arranged inside the sleeve. Although the utility model has a simple structure, it also ensures the required assembly space for the triangular arm and the stabilizer bar, and meets the installation strength problem of the triangular arm and the stabilizer bar, but it does not solve the problem of broken brackets.
发明内容Contents of the invention
针对上述现有技术存在的缺陷,本实用新型的目的就是要解决上述背景技术的不足,提供一种基于铝车身的电动汽车三角臂安装结构,其不仅结构简单、而且能够有效地增加支架强度、优化支架结构。In view of the above-mentioned defects in the prior art, the purpose of this utility model is to solve the above-mentioned deficiencies in the background technology, and provide a triangular arm installation structure for an electric vehicle based on an aluminum body, which is not only simple in structure, but also can effectively increase the strength of the bracket, Optimize the scaffold structure.
为解决上述技术问题,本实用新型采用了这样一种基于铝车身的电动汽车三角臂安装结构,其包括三角臂和副托架,所述三角臂通过连接支架与所述副托架连接;所述连接支架包括L形支座,所述L形支座的一侧端面上对称焊接有左叉片和右叉片;所述左叉片和所述右叉片之间连接有螺纹衬套;所述L形支座上设置有用于连接所述副托架的通孔;所述副托架上设置有用于连接所述连接支架的通孔。In order to solve the above-mentioned technical problems, the utility model adopts such a triangular arm installation structure of an electric vehicle based on an aluminum body, which includes a triangular arm and a sub-bracket, and the triangular arm is connected to the sub-bracket through a connecting bracket; The connecting bracket includes an L-shaped support, and a left fork and a right fork are symmetrically welded on one end surface of the L-shaped support; a threaded bush is connected between the left fork and the right fork; The L-shaped support is provided with a through hole for connecting the sub-bracket; the sub-bracket is provided with a through hole for connecting the connecting bracket.
在本实用新型的一种优选实施方案中,所述左叉片和所述右叉片上同轴设置有衬套安装孔;所述螺纹衬套通过螺栓固接于所述左叉片和所述右叉片之间;所述三角臂与所述螺纹衬套连接。In a preferred embodiment of the present utility model, bush installation holes are coaxially arranged on the left fork and the right fork; the threaded bush is fixed to the left fork and the Between the right forks; the triangular arm is connected with the threaded bush.
在本实用新型的一种优选实施方案中,所述L形支座上的通孔有三个,其中两个设置于未安装有叉片的支座板上,一个位于安装有叉片的支座板上。In a preferred embodiment of the present utility model, there are three through holes on the L-shaped support, two of which are arranged on the support plate without the fork piece, and one is located on the support plate with the fork piece installed. board.
在本实用新型的一种优选实施方案中,安装有叉片的支座板上的还设置有多个连接孔。In a preferred embodiment of the utility model, a plurality of connection holes are also provided on the support plate on which the fork is installed.
在本实用新型的一种优选实施方案中,所述副托架的下纵梁上设置有三个通孔;其中两个通孔设置于所述下纵梁的底端,一个通孔设置于所述下纵梁的侧端。In a preferred embodiment of the present utility model, three through holes are arranged on the lower side beam of the sub-bracket; two through holes are set at the bottom end of the lower side beam, and one through hole is set at the bottom end of the lower side beam. The side ends of the lower side members.
在本实用新型的一种优选实施方案中,所述通孔内焊接有带有螺纹的铝套管。In a preferred embodiment of the present utility model, an aluminum sleeve with thread is welded in the through hole.
在本实用新型的一种优选实施方案中,所述副托架与白车身前部结构焊接。In a preferred embodiment of the present utility model, the sub-bracket is welded to the front structure of the body-in-white.
在本实用新型的一种优选实施方案中,所述三角臂上通过螺栓固接有羊角;所述羊角上通过螺栓固接有制动毂。In a preferred embodiment of the present utility model, the horn is fixedly connected to the triangular arm by bolts; the brake hub is fixed to the horn by bolts.
本实用新型的有益效果是:本实用新型结构简单、制造使用方便,其不仅能解决三角臂铝合金连接支架在道路试验过程中出现支架开裂的问题,而且能够有效提高三角臂与车身副托架的连接刚度,从而提高了三角臂的使用寿命。The beneficial effects of the utility model are: the utility model is simple in structure, easy to manufacture and use, it can not only solve the problem of cracking of the aluminum alloy connection bracket of the triangular arm in the road test process, but also can effectively improve the triangular arm and the sub-bracket of the vehicle body The connection stiffness is improved, thereby improving the service life of the triangle arm.
附图说明Description of drawings
图1是本实用新型实施例一种基于铝车身的电动汽车三角臂安装结构的白车身前部布置结构示意图;Fig. 1 is a schematic diagram of the layout structure of the front part of the body-in-white of an electric vehicle triangular arm installation structure based on the aluminum body of the utility model embodiment;
图2是本实用新型实施例一种基于铝车身的电动汽车三角臂安装结构的副托架布置结构示意图;Fig. 2 is a schematic diagram of the sub-bracket arrangement structure of the triangular arm installation structure of the electric vehicle based on the aluminum body of the utility model embodiment;
图3是本实用新型实施例一种基于铝车身的电动汽车三角臂安装结构的副托架布置结构主视图;Fig. 3 is a front view of the sub-bracket arrangement structure of the triangular arm installation structure of the electric vehicle based on the aluminum body of the utility model embodiment;
图4是本实用新型实施例一种基于铝车身的电动汽车三角臂安装结构的三角臂连接支架布置结构示意图;Fig. 4 is a schematic diagram of the layout structure of the triangle arm connecting bracket of the triangle arm installation structure of the electric vehicle based on the aluminum body of the utility model embodiment;
图5是本实用新型实施例一种基于铝车身的电动汽车三角臂安装结构的连接支架结构示意图;Fig. 5 is a schematic diagram of the connection bracket structure of the triangular arm installation structure of the electric vehicle based on the aluminum body of the utility model embodiment;
图6是本实用新型实施例一种基于铝车身的电动汽车三角臂安装结构的连接支架结构示意图。Fig. 6 is a schematic diagram of a connection bracket structure of an electric vehicle triangular arm installation structure based on an aluminum body according to an embodiment of the present invention.
具体实施方式detailed description
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
图1所示,白车身前部结构1和副托架2通过焊接工艺连接在一起,三角臂4与副托架2通过连接支架3进行连接,三角臂4与羊角6通过螺栓连接,羊角6与制动毂5通过螺栓连接。As shown in Figure 1, the front structure 1 of the body-in-white and the sub-bracket 2 are connected together by welding process, the triangular arm 4 and the sub-bracket 2 are connected through the connecting bracket 3, the triangular arm 4 and the horn 6 are connected by bolts, and the horn 6 It is connected with the brake hub 5 by bolts.
连接支架3由支座8、左叉片9、右叉片10构成,支座8与左叉片9、支座8与右叉片10通过焊接工艺连接,三角臂4衬套通过螺栓与左叉片9、右叉片10安装,两叉片两通孔同轴度、端面粗糙度、间距精度要求高。Connecting bracket 3 is made of support 8, left fork piece 9, right fork piece 10, support 8 and left fork piece 9, support 8 and right fork piece 10 are connected by welding process, triangular arm 4 bushing is connected with left fork piece by bolt. The fork piece 9 and the right fork piece 10 are installed, and the coaxiality of the two through holes of the two fork pieces, the roughness of the end surface, and the accuracy of the spacing are high.
支座8与左下纵梁7通过3个螺栓进行安装,左下纵梁7在Z方向设计2个通孔,Y方向设计1个通孔,带螺纹的铝套管11与左下纵梁7进行焊接,然后通过螺栓进行连接固定。The support 8 and the left lower longitudinal beam 7 are installed with 3 bolts. The left lower longitudinal beam 7 is designed with 2 through holes in the Z direction and 1 through hole in the Y direction. The threaded aluminum sleeve 11 is welded with the left lower longitudinal beam 7 , and then connected and fixed by bolts.
应当理解的是,以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本领域的技术人员在本发明所揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。It should be understood that the above description is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of Any changes or substitutions should fall within the protection scope of the present invention.
Claims (8)
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113239452A (en) * | 2021-04-01 | 2021-08-10 | 中国第一汽车股份有限公司 | Triangular arm buckling CAE simulation automatic modeling method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113239452A (en) * | 2021-04-01 | 2021-08-10 | 中国第一汽车股份有限公司 | Triangular arm buckling CAE simulation automatic modeling method |
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