CN206522569U - Pipeline maintenance device - Google Patents

Pipeline maintenance device Download PDF

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Publication number
CN206522569U
CN206522569U CN201720215087.3U CN201720215087U CN206522569U CN 206522569 U CN206522569 U CN 206522569U CN 201720215087 U CN201720215087 U CN 201720215087U CN 206522569 U CN206522569 U CN 206522569U
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welded
fixed
plate
maintenance device
pulley
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Inventor
刘世才
邹震
王娟
张海岩
陈志义
王选强
赵卫东
宋宾
孟祥林
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Penglai Power Supply Co of State Grid Shandong Electric Power Co Ltd
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Penglai Power Supply Co of State Grid Shandong Electric Power Co Ltd
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Abstract

本实用新型提供了一种管道维修装置,包括支柱;所述支柱的下端焊接有车板;所述车板的一侧安装有地钉;所述连接杆的下端安装有车轮;所述支架的中部焊接有横梁;所述定滑轮放置在横梁的内部空腔中;所述绳索的下部缠绕在动滑轮上,端部通过固定块焊接在横梁的下方;所述动滑轮放置在定滑轮的下方;所述连接轴的左右两端活动固定在固定板上;所述固定板的下端焊接有承载板;所述承载板的下方焊接有连接柱;所述连接柱的左右两侧安装有液压缸;所述液压缸内接入液压伸缩杆;所述液压伸缩杆焊接在金属臂爪上;所述金属臂爪通过铰链接固定在连接板上;所述连接板焊接在连接柱的下端;本实用新型使用和操作简单方便,结构部件便于制造,施工成本低。

The utility model provides a pipeline maintenance device, which comprises a pillar; the lower end of the pillar is welded with a vehicle plate; one side of the vehicle plate is installed with ground nails; the lower end of the connecting rod is equipped with a wheel; The middle part is welded with a beam; the fixed pulley is placed in the inner cavity of the beam; the lower part of the rope is wound on the movable pulley, and the end is welded under the beam through a fixed block; the movable pulley is placed under the fixed pulley; The left and right ends of the connecting shaft are movably fixed on the fixed plate; the lower end of the fixed plate is welded with a bearing plate; the bottom of the bearing plate is welded with a connecting column; the left and right sides of the connecting column are equipped with hydraulic cylinders; The hydraulic telescopic rod is connected to the hydraulic cylinder; the hydraulic telescopic rod is welded on the metal arm claw; the metal arm claw is fixed on the connecting plate through a hinge; the connecting plate is welded on the lower end of the connecting column; the utility model The use and operation are simple and convenient, the structural parts are convenient to manufacture, and the construction cost is low.

Description

管道维修装置Pipe Repair Device

技术领域technical field

本实用新型涉及一种管道设备,具体是一种管道维修装置。The utility model relates to pipeline equipment, in particular to a pipeline maintenance device.

背景技术Background technique

我国输油气管道由于穿越地区广、地形复杂,在运行过程中受侵蚀和第三方破坏等因素的影响,管道失效在所难免,就需要对管道接线更换和维修,另外,由于管输油气具有易燃、易爆、易挥发和有毒等特性,一旦油气管道发生泄漏,油气与空气将形成混气云,遇到火源就可能发生火灾或爆炸,导致人员伤亡和严重的财产损失,因此对输油气管道进行维修是十分必要的,但现有的管道更换装置使用较为复杂,无法适应野外复杂的环境,且更换移动不方便,导致管道维修的成本增加,满足不了使用要求。Due to the wide area and complex terrain of my country's oil and gas pipelines, they are affected by factors such as erosion and third-party damage during operation. Pipeline failure is inevitable, and pipeline wiring needs to be replaced and repaired. Combustible, explosive, volatile and toxic. Once the oil and gas pipeline leaks, the oil, gas and air will form a mixed gas cloud. When encountering a fire source, a fire or explosion may occur, resulting in casualties and serious property losses. It is very necessary to repair oil and gas pipelines, but the existing pipeline replacement devices are complicated to use and cannot adapt to the complex environment in the field, and the replacement and movement are inconvenient, which increases the cost of pipeline maintenance and cannot meet the use requirements.

发明内容Contents of the invention

本实用新型的目的在于提供一种管道维修装置,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a pipeline maintenance device to solve the problems raised in the above-mentioned background technology.

为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:

管道维修装置,包括支柱,支柱的下端焊接有车板,车板的一侧安装有地钉,地钉放置在支柱的左侧,地钉的右侧下方设有连接杆,连接杆的下端安装有车轮,支柱的上端焊接在支架上,支架的中部焊接有横梁,横梁的横截面呈长方体型,由钢材制成,横梁的中部安装定滑轮,定滑轮放置在横梁的内部空腔中,定滑轮上缠绕连接有绳索,绳索的下部缠绕在动滑轮上,端部通过固定块焊接在横梁的下方,动滑轮放置在定滑轮的下方,动滑轮固定在连接轴上,连接轴的左右两端活动固定在固定板上,固定板的下端焊接有承载板,承载板的下方焊接有连接柱,连接柱的左右两侧安装有液压缸,液压缸内接入液压伸缩杆,液压伸缩杆焊接在金属臂爪上,金属臂爪通过铰链接固定在连接板上,连接板焊接在连接柱的下端,金属臂爪的内侧安装有橡胶层。The pipeline maintenance device includes a pillar, the lower end of the pillar is welded with a car plate, one side of the car plate is installed with a ground nail, the ground nail is placed on the left side of the pillar, and a connecting rod is installed under the right side of the ground nail, and the lower end of the connecting rod is installed There are wheels, the upper end of the pillar is welded on the bracket, and the middle part of the bracket is welded with a crossbeam. The cross section of the beam is rectangular and made of steel. There is a rope wound on the pulley, the lower part of the rope is wound on the movable pulley, the end is welded under the beam through a fixed block, the movable pulley is placed under the fixed pulley, the movable pulley is fixed on the connecting shaft, and the left and right ends of the connecting shaft are movably fixed on the On the fixed plate, the lower end of the fixed plate is welded with a bearing plate, and the lower part of the bearing plate is welded with a connecting column, and a hydraulic cylinder is installed on the left and right sides of the connecting column, and a hydraulic telescopic rod is connected to the hydraulic cylinder, and the hydraulic telescopic rod is welded on the metal arm claw. Above, the metal arm claw is fixed on the connection plate through the hinge link, the connection plate is welded at the lower end of the connection column, and a rubber layer is installed on the inner side of the metal arm claw.

作为本实用新型进一步的方案:支柱呈圆柱体型。As a further solution of the utility model: the pillar is in the shape of a cylinder.

作为本实用新型进一步的方案:连接杆焊接在车板的下表面。As a further solution of the utility model: the connecting rod is welded on the lower surface of the vehicle plate.

作为本实用新型进一步的方案:固定块焊接在横梁的下方,放置在定滑轮的前部。As a further solution of the utility model: the fixed block is welded under the beam and placed on the front of the fixed pulley.

作为本实用新型进一步的方案:承载板放置在动滑轮的下方。As a further solution of the utility model: the bearing plate is placed under the movable pulley.

作为本实用新型再进一步的方案:橡胶层放置在连接板的下方。As a further solution of the utility model: the rubber layer is placed under the connecting plate.

与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:

本实用新型集夹紧、移动、垂直提拉等主要功能于一身,底部设有底轮,方便管道铺设时在轨道或地面移动,且通过外框支架固定,使结构更加牢固,金属卡爪可以紧固的对管道进行抓取和对接,增强了实用性,设置的定滑轮和动滑轮让使用者能更省力的将管道进行提拉,节省了施工人员的体力,满足使用要求,装置的使用和操作简单方便,结构部件便于制造,施工成本低。The utility model integrates the main functions of clamping, moving, and vertical pulling. The bottom is provided with a bottom wheel, which is convenient for moving on the track or the ground when the pipeline is laid, and is fixed by the outer frame bracket to make the structure more firm. The metal claws can Tightly grabbing and docking the pipes enhances the practicability. The set fixed pulley and movable pulley allow users to lift the pipes with less effort, saving the physical strength of the construction workers and meeting the requirements of use. The use of the device and The operation is simple and convenient, the structural parts are convenient to manufacture, and the construction cost is low.

附图说明Description of drawings

图1为管道维修装置的结构示意图。Fig. 1 is a schematic structural diagram of a pipeline maintenance device.

图2为管道维修装置中定滑轮与横梁连接的结构示意图。Fig. 2 is a schematic diagram of the connection between the fixed pulley and the beam in the pipeline maintenance device.

图3为管道维修装置中绳索的结构示意图。Fig. 3 is a structural schematic diagram of the rope in the pipeline maintenance device.

图中:1-车轮,2-连接杆,3-地钉,4-车板,5-支柱,6-横梁,7-绳索,8-定滑轮,9-固定块,10-动滑轮,11-连接轴,12-固定板,13-承载板,14-金属臂抓,15-铰链接,16-橡胶层,17-连接板,18-连接柱,19-液压伸缩杆,20-液压缸,21-支架。In the figure: 1-wheel, 2-connecting rod, 3-ground nail, 4-vehicle plate, 5-pillar, 6-beam, 7-rope, 8-fixed pulley, 9-fixed block, 10-moving pulley, 11- Connecting shaft, 12-fixed plate, 13-loading plate, 14-metal arm grip, 15-hinge link, 16-rubber layer, 17-connecting plate, 18-connecting column, 19-hydraulic telescopic rod, 20-hydraulic cylinder, 21 - bracket.

具体实施方式detailed description

下面结合具体实施方式对本专利的技术方案作进一步详细地说明。The technical solution of this patent will be further described in detail below in conjunction with specific embodiments.

请参阅图1-3,管道维修装置,包括支柱5,支柱5呈圆柱体型,由钢材制成,为装置提供管道维修的支撑,同时增加结构的牢固性,支柱5的下端焊接有车板4,车板4的一侧安装有地钉3,地钉3放置在支柱5的左侧,用于在装置提拉管道时将装置进行固定,防止发生侧翻危险,地钉3的右侧下方设有连接杆2,连接杆2焊接在车板4的下表面,起到连接的作用,连接杆2的下端安装有车轮1,车轮1方便装置在检修时进行移动,支柱5的上端焊接在支架21上,支架21用于将检修提拉部件进行支撑,支架21的中部焊接有横梁6,横梁6的横截面呈长方体型,由钢材制成,用来进行支撑固定,横梁6的中部安装定滑轮8,定滑轮8放置在横梁6的内部空腔中,用来改变检修时提拉的方向,方便施工人员进行操作,定滑轮8上缠绕连接有绳索7,绳索7供施工人员提拉使用,绳索7的下部缠绕在动滑轮10上,端部通过固定块9焊接在横梁6的下方,动滑轮10放置在定滑轮8的下方,将需要检修的管道进行提拉,节省施工人员的体力,固定块9焊接在横梁6的下方,放置在定滑轮8的前部,将绳索7进行固定,动滑轮10固定在连接轴11上,连接轴11的左右两端活动固定在固定板12上,让动滑轮10能在其上进行转动,固定板12的下端焊接有承载板13,承载板13放置在动滑轮10的下方,让管道方便进行检修,承载板13的下方焊接有连接柱18,连接柱18起到过渡连接的作用,连接柱18的左右两侧安装有液压缸20,液压缸20内接入液压伸缩杆19,液压伸缩杆19与液压缸20配合使用来让抓取部件进行工作,液压伸缩杆19焊接在金属臂爪14上,金属臂爪14通过铰链接15固定在连接板17上,连接板17焊接在连接柱18的下端,让金属臂爪14能紧固的将需要检修的管道进行抓取,金属臂爪14的内侧安装有橡胶层16,橡胶层16放置在连接板17的下方,增加抓取的摩擦力,提高安全性。Please refer to Figure 1-3, the pipeline maintenance device includes a pillar 5, which is cylindrical and made of steel, which provides support for the pipeline maintenance for the device and increases the firmness of the structure. The lower end of the pillar 5 is welded with a car plate 4 , one side of the vehicle plate 4 is installed with ground nails 3, and the ground nails 3 are placed on the left side of the pillar 5, and are used to fix the device when the device pulls the pipeline to prevent the risk of rollover. Be provided with connecting rod 2, and connecting rod 2 is welded on the lower surface of car plate 4, plays the effect of connecting, and the lower end of connecting rod 2 is equipped with wheel 1, and wheel 1 is convenient for device to move during maintenance, and the upper end of pillar 5 is welded on On the bracket 21, the bracket 21 is used to support the maintenance and lifting parts. The middle part of the bracket 21 is welded with a crossbeam 6. The cross section of the crossbeam 6 is rectangular in shape and is made of steel for supporting and fixing. The middle part of the crossbeam 6 is installed Fixed pulley 8, fixed pulley 8 is placed in the inner cavity of beam 6, used to change the direction of lifting during maintenance, convenient for construction personnel to operate, fixed pulley 8 is wound with rope 7, rope 7 is used for construction personnel to pull In use, the lower part of the rope 7 is wound on the movable pulley 10, and the end is welded under the crossbeam 6 through the fixed block 9, and the movable pulley 10 is placed under the fixed pulley 8, and the pipeline that needs to be repaired is lifted to save the physical strength of the construction workers. The fixed block 9 is welded under the crossbeam 6, placed on the front portion of the fixed pulley 8, the rope 7 is fixed, the movable pulley 10 is fixed on the connecting shaft 11, and the left and right ends of the connecting shaft 11 are movably fixed on the fixed plate 12, so that The movable pulley 10 can rotate on it, the lower end of the fixed plate 12 is welded with a bearing plate 13, the bearing plate 13 is placed under the movable pulley 10, so that the pipeline can be easily overhauled, and the lower end of the bearing plate 13 is welded with a connecting column 18, the connecting column 18 It plays the role of transition connection. The left and right sides of the connecting column 18 are equipped with hydraulic cylinders 20. The hydraulic cylinders 20 are connected to the hydraulic telescopic rods 19. The hydraulic telescopic rods 19 are used in conjunction with the hydraulic cylinders 20 to allow the grabbing parts to work. Telescopic rod 19 is welded on the metal arm claw 14, and metal arm claw 14 is fixed on the connecting plate 17 by hinge link 15, and connecting plate 17 is welded on the lower end of connecting column 18, and the metal arm claw 14 that can be fastened will need maintenance. Pipe is grasped, and the inner side of metal arm claw 14 is equipped with rubber layer 16, and rubber layer 16 is placed under the connecting plate 17, increases the frictional force of grasping, improves safety.

上面对本专利的较佳实施方式作了详细说明,但是本专利并不限于上述实施方式,在本领域的普通技术人员所具备的知识范围内,还可以在不脱离本专利宗旨的前提下做出各种变化。The preferred implementation of this patent has been described in detail above, but this patent is not limited to the above-mentioned implementation, and within the knowledge of those of ordinary skill in the art, it can also be made without departing from the purpose of this patent. Variations.

Claims (6)

1.管道维修装置,包括支柱(5),其特征在于,支柱(5)的下端焊接有车板(4),车板(4)的一侧安装有地钉(3),地钉(3)放置在支柱(5)的左侧,地钉(3)的右侧下方设有连接杆(2),连接杆(2)的下端安装有车轮(1),支柱(5)的上端焊接在支架(21)上,支架(21)的中部焊接有横梁(6),横梁(6)的横截面呈长方体型,横梁(6)的中部安装定滑轮(8),定滑轮(8)放置在横梁(6)的内部空腔中,定滑轮(8)上缠绕连接有绳索(7),绳索(7)的下部缠绕在动滑轮(10)上,端部通过固定块(9)焊接在横梁(6)的下方,动滑轮(10)放置在定滑轮(8)的下方,动滑轮(10)固定在连接轴(11)上,连接轴(11)的左右两端活动固定在固定板(12)上,固定板(12)的下端焊接有承载板(13),承载板(13)的下方焊接有连接柱(18),连接柱(18)的左右两侧安装有液压缸(20),液压缸(20)内接入液压伸缩杆(19),液压伸缩杆(19)焊接在金属臂爪(14)上,金属臂爪(14)通过铰链接(15)固定在连接板(17)上,连接板(17)焊接在连接柱(18)的下端,金属臂爪(14)的内侧安装有橡胶层(16)。1. The pipeline maintenance device, including a pillar (5), is characterized in that the lower end of the pillar (5) is welded with a car plate (4), and one side of the car plate (4) is installed with a ground nail (3), and the ground nail (3) ) is placed on the left side of the pillar (5), and the connecting rod (2) is arranged under the right side of the ground nail (3). The lower end of the connecting rod (2) is installed with the wheel (1), and the upper end of the On the support (21), the middle part of the support (21) is welded with a crossbeam (6), and the cross section of the crossbeam (6) is a cuboid, and the middle part of the crossbeam (6) is equipped with a fixed pulley (8), and the fixed pulley (8) is placed on In the inner cavity of the beam (6), a rope (7) is wound on the fixed pulley (8), the lower part of the rope (7) is wound on the movable pulley (10), and the end is welded to the beam ( 6), the movable pulley (10) is placed under the fixed pulley (8), the movable pulley (10) is fixed on the connecting shaft (11), and the left and right ends of the connecting shaft (11) are movably fixed on the fixed plate (12) , the lower end of the fixed plate (12) is welded with a bearing plate (13), the lower part of the bearing plate (13) is welded with a connecting column (18), and the left and right sides of the connecting column (18) are equipped with a hydraulic cylinder (20), the hydraulic cylinder (20) is connected to the hydraulic telescopic rod (19), the hydraulic telescopic rod (19) is welded on the metal arm claw (14), and the metal arm claw (14) is fixed on the connecting plate (17) through the hinge link (15). The connecting plate (17) is welded on the lower end of the connecting column (18), and the inner side of the metal arm claw (14) is provided with a rubber layer (16). 2.根据权利要求1所述的管道维修装置,其特征在于,支柱(5)呈圆柱体型。2. The pipeline maintenance device according to claim 1, characterized in that, the pillar (5) is in the shape of a cylinder. 3.根据权利要求1所述的管道维修装置,其特征在于,连接杆(2)焊接在车板(4)的下表面。3. The pipeline maintenance device according to claim 1, characterized in that the connecting rod (2) is welded on the lower surface of the vehicle plate (4). 4.根据权利要求1所述的管道维修装置,其特征在于,固定块(9)焊接在横梁(6)的下方,放置在定滑轮(8)的前部。4. The pipeline maintenance device according to claim 1, characterized in that the fixed block (9) is welded under the beam (6) and placed in front of the fixed pulley (8). 5.根据权利要求1所述的管道维修装置,其特征在于,承载板(13)放置在动滑轮(10)的下方。5. The pipeline maintenance device according to claim 1, characterized in that, the bearing plate (13) is placed under the movable pulley (10). 6.根据权利要求1所述的管道维修装置,其特征在于,橡胶层(16)放置在连接板(17)的下方。6. The pipeline maintenance device according to claim 1, characterized in that the rubber layer (16) is placed under the connecting plate (17).
CN201720215087.3U 2017-03-07 2017-03-07 Pipeline maintenance device Expired - Fee Related CN206522569U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720215087.3U CN206522569U (en) 2017-03-07 2017-03-07 Pipeline maintenance device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720215087.3U CN206522569U (en) 2017-03-07 2017-03-07 Pipeline maintenance device

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CN206522569U true CN206522569U (en) 2017-09-26

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CN201720215087.3U Expired - Fee Related CN206522569U (en) 2017-03-07 2017-03-07 Pipeline maintenance device

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109058586A (en) * 2018-09-17 2018-12-21 詹哲品 A kind of building pipe automation docking device and pipeline autopatching method
CN109179244A (en) * 2018-10-30 2019-01-11 安庆市睿霞机械有限公司 A kind of chemical equipment overhaul mast-up

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109058586A (en) * 2018-09-17 2018-12-21 詹哲品 A kind of building pipe automation docking device and pipeline autopatching method
CN109179244A (en) * 2018-10-30 2019-01-11 安庆市睿霞机械有限公司 A kind of chemical equipment overhaul mast-up

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