CN206521302U - Utilize the oily-water seperating equipment of micro-interface fiber - Google Patents
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Abstract
Description
技术领域technical field
本实用新型涉及一种油水分离装置,尤其是涉及一种利用微界面纤维的油水分离装置。The utility model relates to an oil-water separation device, in particular to an oil-water separation device using micro-interface fibers.
背景技术Background technique
利用湿法冶炼提取有色金属的越来越普遍,而萃取过程是湿法冶炼过程中重要的环节。所谓萃取是溶剂油稀释萃取剂(俗称有机相)与金属盐类的水相经完全搅拌混合后,一相中要分离出来的物质进入另一相,达到分离提纯的目的。在此过程中两相混和分离后,水相中无法避免地夹带有机相,若不经过深度除油,则会给后段产品或废水处理带来较大影响。溶剂油萃取过程中,水相中的油一般以四种状态存在:悬浮油、分散油、乳化油、溶解油。这四种状态的油其中悬浮油由于油珠粒径较大,在液体中易上浮,极易回收;分散油呈微力油珠分散悬浮于溶液中,需径一段时间静置和聚集后形成悬浮油;乳化油是由于溶液中加入了表面活性剂后产生,它的油珠较小,一般小于10μm,较难分离;溶解油粒子更小,要经过更长时间积聚才能使油泡增大,此更难分离。常用水相中油的分离方法颇多,如何评价油水分离的好坏,多以处理过程与结果有关,诸如设备投入费用、设备的占地面积、运行时对环境的影响、油相能否回用、运行的稳定性及质量等来判定。油水分离的诸多方法中化学法、微生物法、化学和微生物混合法以及物理法相比较,物理法是比较理想的,它不产生二次污染,有机相可以回用,处理速度比较快,经济效益较大,特别是采用微界面除油器来除油比其余物理法设备更经济,是一项革命性的技术。It is more and more common to use hydrometallurgy to extract non-ferrous metals, and the extraction process is an important link in the hydrometallurgy process. The so-called extraction is that after the solvent oil dilutes the extractant (commonly known as the organic phase) and the water phase of the metal salts are completely stirred and mixed, the substances to be separated in one phase enter the other phase to achieve the purpose of separation and purification. After the two phases are mixed and separated in this process, the organic phase will inevitably be entrained in the water phase. Without deep oil removal, it will have a great impact on the subsequent products or wastewater treatment. During solvent oil extraction, the oil in the water phase generally exists in four states: suspended oil, dispersed oil, emulsified oil, and dissolved oil. Among the oils in these four states, the suspended oil is easy to float in the liquid due to the large particle size of the oil droplets, and is very easy to recover; the dispersed oil is dispersed and suspended in the solution in the form of slight oil droplets, and it needs to stand for a period of time and gather to form a suspension. Oil; emulsified oil is produced after adding a surfactant to the solution. Its oil droplets are small, generally less than 10 μm, and it is difficult to separate; dissolved oil particles are smaller, and it takes a longer time to accumulate to make the oil bubbles bigger. This is more difficult to separate. There are many separation methods for oil in the water phase. How to evaluate the quality of oil-water separation is mostly related to the processing process and results, such as equipment investment costs, equipment footprint, impact on the environment during operation, and whether the oil phase can be reused. , stability and quality of operation to determine. Among the many methods of oil-water separation, chemical method, microbial method, chemical and microbial mixed method and physical method are compared. The physical method is more ideal, it does not produce secondary pollution, the organic phase can be reused, the processing speed is faster, and the economic benefit is higher. Large, especially the use of micro interface degreaser to remove oil is more economical than other physical method equipment, it is a revolutionary technology.
实用新型内容Utility model content
本实用新型是提供一种利用微界面纤维的油水分离装置,其主要是解决现有技术所存在的现有油水分离处理效果较差、运行较不稳定、对环境会产生二次污染、设备投入及维护费用较高、占地面积大、处理速度慢、经济效益较低等的技术问题。The utility model provides an oil-water separation device using micro-interface fibers, which mainly solves the problems in the prior art that the existing oil-water separation treatment effect is poor, the operation is relatively unstable, secondary pollution will be generated to the environment, and equipment investment And technical problems such as high maintenance costs, large floor area, slow processing speed, and low economic benefits.
本实用新型的上述技术问题主要是通过下述技术方案得以解决的:The above-mentioned technical problems of the utility model are mainly solved by the following technical solutions:
本实用新型的利用微界面纤维的油水分离装置,包括除油前油槽,所述的除油前油槽通过除油泵、管路连接有精密过滤器,精密过滤器连接有微界面油水分离塔,微界面油水分离塔包括有塔体,塔体内设有2层以上的多孔板,多孔板上设有微界面纤维层,微界面油水分离塔的出水管连接有斜板澄清槽,斜板澄清槽内设有斜板层,斜板澄清槽的出水管连接有低位储罐,微界面油水分离塔、斜板澄清槽的顶部还连通有反洗液储槽。微界面纤维是将纤维材料进行微晶化处理所得,经微晶化纤维表面晶格具有介稳态的高能活性基,使其达到高的表面能和高的吸附能力。能实现99%油水自动分离。它是依据粗粒化润中湿凝结原理,当含油的水混合物接触到纤维层时,对混液有不同的湿润度,油滴与水滴在接触面表现出不同的湿润角度,当液体中的两相在同一表面上湿润角度之差大于70度时,两相会自然分离。这也可这样认为,含油废水在接触到纤维层时(亲油疏水)时,快速湿润油滴聚结长大,根据斯托斯定律:Vt=KD2其中:Vt—油颗粒上升速度;K—水温及油粘度一定时可视为常数;D—油颗粒的直径。即油颗粒在水溶液中上升的速度与油颗粒的粒径平方成正比,油粒聚集的直径越大,其上升分离的速度就越快,这是油水分离方法的主要途径。从式中可以看出,油粒的上升速度与油滴的直径平方成正比。本实用新型能将含油废水中的悬浮油、分散油、乳化油及溶解油组成的混合水溶液接触到纤维表面后,油珠聚集长大,长大到浮力大于吸附力和纤维间阻力时,油珠即冲出纤维层而上浮。各装置的进口处、出口处都可以设有阀门,从而可以根据需要进行启闭。。The oil-water separation device using micro-interface fibers of the present utility model includes an oil tank before oil removal. The oil tank before oil removal is connected with a precision filter through an oil removal pump and a pipeline, and the precision filter is connected with a micro-interface oil-water separation tower. The interface oil-water separation tower includes a tower body with more than two layers of perforated plates. The porous plate is provided with a micro-interface fiber layer. The outlet pipe of the micro-interface oil-water separation tower is connected to a sloping plate clarification tank. A sloping plate layer is provided, and the outlet pipe of the sloping plate clarification tank is connected with a low-level storage tank, and the top of the micro-interface oil-water separation tower and the sloping plate clarification tank is also connected with a backwash liquid storage tank. Microinterface fibers are obtained by microcrystallization treatment of fiber materials. After microcrystallization, the surface lattice of the fiber has metastable high-energy active groups, so that it can achieve high surface energy and high adsorption capacity. It can realize 99% automatic separation of oil and water. It is based on the principle of coarse-grained wet-medium-wet condensation. When the oil-water mixture touches the fiber layer, it has different wettability to the mixed liquid. The oil drop and water drop show different wetting angles on the contact surface. When the two in the liquid When the difference between the wetting angles of the phases on the same surface is greater than 70 degrees, the two phases will naturally separate. It can also be considered that when the oily wastewater touches the fiber layer (oleophilic and hydrophobic), the rapidly wet oil droplets coalesce and grow up. According to Storrs' law: V t = KD 2 where: V t - the rising speed of oil particles ; K—water temperature and oil viscosity can be regarded as a constant; D—the diameter of oil particles. That is, the rising speed of oil particles in the aqueous solution is proportional to the square of the particle diameter of the oil particles. The larger the diameter of the oil particles, the faster the rising and separating speed. This is the main way of the oil-water separation method. It can be seen from the formula that the rising speed of the oil particle is proportional to the square of the diameter of the oil droplet. The utility model can contact the mixed aqueous solution composed of suspended oil, dispersed oil, emulsified oil and dissolved oil in the oily wastewater to the surface of the fiber, and the oil droplets will gather and grow, and when the buoyancy is greater than the adsorption force and the resistance between the fibers, the oil will The beads are flushed out of the fiber layer and floated up. Valves can be provided at the inlet and outlet of each device, so that they can be opened and closed as required. .
作为优选,所述的塔体连接有进液管,进液管穿接在中心管内部,中心管贯穿多孔板。进液先通过中心管后进入塔体,这样可以降低流速。Preferably, the tower body is connected with a liquid inlet pipe, and the liquid inlet pipe is connected inside the central pipe, and the central pipe passes through the perforated plate. The feed liquid first passes through the central tube and then enters the tower body, which can reduce the flow rate.
作为优选,所述的斜板层内斜板的倾斜度从中间往两侧依次增大。斜板层可以降低澄清速率,中间的斜板倾斜度较低,这样能够通过较多的油水混合物。Preferably, the inclination of the sloping plates in the sloping plate layer increases sequentially from the middle to both sides. The inclined plate layer can reduce the clarification rate, and the inclined plate in the middle has a lower inclination, so that more oil-water mixture can pass through.
作为优选,所述的塔体由5个均为500-700mm高的筒节组成,微界面纤维层的厚度为400-500mm,塔下端为圆弧底,塔体为钢衬胶材质塔体。塔下端为圆弧底,以利固体颗粒沉降排放。As a preference, the tower body is composed of five barrel sections with a height of 500-700mm, the thickness of the micro-interface fiber layer is 400-500mm, the lower end of the tower is an arc bottom, and the tower body is made of steel-lined rubber. The lower end of the tower is a circular arc bottom to facilitate the settlement and discharge of solid particles.
作为优选,所述的相邻筒节通过法兰固定在一起,多孔板与法兰间设有垫片。Preferably, the adjacent cylinder sections are fixed together by flanges, and gaskets are provided between the perforated plates and the flanges.
作为优选,所述的微界面纤维层通过聚丙烯网与绳索固定在多孔板上。Preferably, the micro-interface fiber layer is fixed on the porous plate through polypropylene mesh and ropes.
作为优选,所述的除油泵与微界面油水分离塔之间设有直通管路,直通管路上设有阀门。如果进过除油泵后的液体无需再经过滤,那就可以直接通过直通管路到达微界面油水分离塔处。As a preference, a direct pipeline is provided between the oil removal pump and the micro-interface oil-water separation tower, and a valve is provided on the direct pipeline. If the liquid after entering the oil removal pump does not need to be filtered, it can directly reach the micro-interface oil-water separation tower through the straight-through pipeline.
因此,本实用新型处理效果好、运行稳定、对环境不产生二次污染、设备投入及维护费用低、占地面积小、处理速度快、经济效益高,结构简单、合理。Therefore, the utility model has good treatment effect, stable operation, no secondary pollution to the environment, low equipment investment and maintenance costs, small footprint, fast treatment speed, high economic benefits, simple and reasonable structure.
附图说明Description of drawings
附图1是本实用新型的一种结构示意图;Accompanying drawing 1 is a kind of structural representation of the utility model;
附图2是本实用新型微界面油水分离塔的一种结构示意图;Accompanying drawing 2 is a kind of structural representation of micro-interface oil-water separation tower of the present utility model;
附图3是本实用新型微界面纤维层与聚丙烯网的一种结构示意图;Accompanying drawing 3 is a kind of structural representation of micro-interface fiber layer and polypropylene net of the present utility model;
附图4是本实用新型图2的A向结构示意图。Accompanying drawing 4 is the structural diagram of the A direction of Fig. 2 of the present utility model.
图中零部件、部位及编号:除油前油槽1、除油泵2、精密过滤器3、微界面油水分离塔4、塔体5、多孔板6、微界面纤维层7、斜板澄清槽8、斜板层9、低位储罐10、反洗液储槽11、进液管12、中心管13、法兰14、垫片15、聚丙烯网16。Parts, parts and numbers in the figure: oil tank before oil removal 1, oil removal pump 2, precision filter 3, micro-interface oil-water separation tower 4, tower body 5, porous plate 6, micro-interface fiber layer 7, inclined plate clarification tank 8 , inclined plate layer 9, low storage tank 10, backwash liquid storage tank 11, liquid inlet pipe 12, center pipe 13, flange 14, gasket 15, polypropylene mesh 16.
具体实施方式detailed description
下面通过实施例,并结合附图,对本实用新型的技术方案作进一步具体的说明。The technical solutions of the present utility model will be further specifically described below through the embodiments and in conjunction with the accompanying drawings.
实施例:本例的利用微界面纤维的油水分离装置,如图1,包括除油前油槽1,除油前油槽通过除油泵2、管路连接有精密过滤器3,精密过滤器连接有微界面油水分离塔4,微界面油水分离塔包括有塔体5,塔体内设有2层以上的多孔板6,多孔板上设有微界面纤维层7,微界面油水分离塔的出水管连接有斜板澄清槽8,斜板澄清槽内设有斜板层9,斜板澄清槽的出水管连接有低位储罐10,微界面油水分离塔、斜板澄清槽的顶部还连通有反洗液储槽11。如图2,微界面油水分离塔包括有塔体5,塔体内设有4层多孔板6,多孔板上设有微界面纤维层7,如图3、图4,微界面纤维层7通过聚丙烯网16与绳索固定在多孔板6上。塔体由5个均为600mm高的筒节组成,相邻筒节通过法兰14固定在一起,多孔板6与法兰间设有垫片15。微界面纤维层的厚度为450mm,塔下端为圆弧底,塔体为钢衬胶材质塔体。塔体连接有进液管12,进液管穿接在中心管13内部,中心管贯穿多孔板4。斜板层内斜板的倾斜度从中间往两侧依次增大。Embodiment: The oil-water separation device utilizing micro-interface fibers in this example, as shown in Figure 1, includes an oil tank 1 before oil removal. The interface oil-water separation tower 4, the micro-interface oil-water separation tower includes a tower body 5, the tower body is provided with more than 2 layers of porous plates 6, the porous plate is provided with a micro-interface fiber layer 7, and the outlet pipe of the micro-interface oil-water separation tower is connected with Inclined plate clarification tank 8, inclined plate clarifier is provided with inclined plate layer 9, the outlet pipe of inclined plate clarified tank is connected with low storage tank 10, and the top of micro-interface oil-water separation tower and inclined plate clarified tank is also connected with backwash liquid storage tank 11. As shown in Figure 2, the micro-interface oil-water separation tower includes a tower body 5, 4 layers of perforated plates 6 are arranged in the tower body, and a micro-interface fiber layer 7 is arranged on the perforated plate, as shown in Figure 3 and Figure 4, the micro-interface fiber layer 7 passes through the polymer Propylene net 16 is fixed on the perforated plate 6 with rope. The tower body is composed of 5 cylinder sections with a height of 600mm. Adjacent cylinder sections are fixed together by flanges 14, and gaskets 15 are provided between the perforated plate 6 and the flanges. The thickness of the micro-interface fiber layer is 450mm, the lower end of the tower is a circular arc bottom, and the tower body is made of steel-lined rubber material. The tower body is connected with a liquid inlet pipe 12 , and the liquid inlet pipe is connected inside the center pipe 13 , and the center pipe runs through the perforated plate 4 . The inclination of the inclined plate in the inclined plate layer increases sequentially from the middle to both sides.
使用方法:将稀硫酸和P204萃余液、通入到除油前油槽1,去除料液中夹带的固体颗粒;经除油泵2、精密过滤器3过滤后的料液直接从微界面油水分离塔4的塔顶部灌满塔体,料液通过微界面纤维层7时,微界面纤维层首先湿润。此时瞬间会出现下列状态,混合液的小油珠被纤维表面吸附聚集,随着时间加长,水相中的油微粒接触到微晶化的纤维时会迅速被吸附并会聚集成大的油珠浮到上层液面;水相中油包水或水包油乳化相接触到纤维,其乳化相会被破坏分散成微小的油粒,同样会聚集成大的油珠浮到上层液面,并通过顶部排污阀排出,从而实现油水分离;部分油被水相夹带着一起进入了微界面油水分离塔4,先经过中心管13降低了流速,再经过斜板澄清槽8的斜板层9区域到达储罐的底部排出,油在微界面油水分离塔4顶部聚集到一定程度时,关闭出口阀门,液位自然提升,通过顶部的排污阀将油排出。油水分离后的水送到低位储罐10后待用。Method of use: pass dilute sulfuric acid and P204 raffinate into oil tank 1 before degreasing to remove solid particles entrained in the feed liquid; feed liquid filtered by degreasing pump 2 and precision filter 3 is directly separated from micro-interface oil-water The top of the tower 4 is filled with the tower body, and when the feed liquid passes through the micro-interface fiber layer 7, the micro-interface fiber layer is wetted first. At this moment, the following state will appear instantly. The small oil droplets of the mixed liquid are adsorbed and gathered on the surface of the fiber. As time goes on, the oil particles in the water phase will be quickly absorbed when they come into contact with the microcrystalline fiber and will gather into large oil droplets. Float to the upper liquid surface; when the water-in-oil or oil-in-water emulsified phase in the water phase touches the fiber, the emulsified phase will be destroyed and dispersed into tiny oil particles, and will also gather into large oil droplets to float to the upper liquid surface and pass through the top The drain valve is discharged to realize oil-water separation; part of the oil is entrained by the water phase and enters the micro-interface oil-water separation tower 4, first passes through the central pipe 13 to reduce the flow rate, and then passes through the inclined plate layer 9 of the inclined plate clarifier 8 to reach the storage tank. The bottom of the tank is discharged, and when the oil accumulates to a certain extent at the top of the micro-interface oil-water separation tower 4, the outlet valve is closed, the liquid level rises naturally, and the oil is discharged through the drain valve at the top. The water after the oil-water separation is sent to the lower storage tank 10 for later use.
本实用新型对国内某企业的硫酸镍萃取箱澄清室溶液进行了连续十天的除油实验,结果如下表:The utility model has carried out a ten-day continuous degreasing experiment to the clarification chamber solution of the nickel sulfate extraction box of a certain domestic enterprise, and the results are as follows:
本实用新型对国内另一家钴镍冶炼企业对含油量>200ppm的镍萃取液经本实用新型除油设备处理后结果如下表:The utility model treats another cobalt-nickel smelting enterprise in China to the nickel extraction solution with an oil content > 200ppm after being treated by the utility model degreasing equipment, and the result is as follows:
以上所述仅为本实用新型的具体实施例,但本实用新型的结构特征并不局限于此,任何本领域的技术人员在本实用新型的领域内,所作的变化或修饰皆涵盖在本实用新型的专利范围之中。The above is only a specific embodiment of the utility model, but the structural features of the utility model are not limited thereto, and any changes or modifications made by those skilled in the art within the scope of the utility model are covered by the utility model. In the scope of the new patent.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106915799A (en) * | 2017-01-22 | 2017-07-04 | 杭州天易成环保设备股份有限公司 | Using the oily-water seperating equipment of micro-interface fiber |
| CN109276912A (en) * | 2018-11-13 | 2019-01-29 | 中国北方稀土(集团)高科技股份有限公司 | Oil water mixture fast separation device and its separation method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106915799A (en) * | 2017-01-22 | 2017-07-04 | 杭州天易成环保设备股份有限公司 | Using the oily-water seperating equipment of micro-interface fiber |
| CN109276912A (en) * | 2018-11-13 | 2019-01-29 | 中国北方稀土(集团)高科技股份有限公司 | Oil water mixture fast separation device and its separation method |
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