CN206520152U - A kind of mold insert work condition inspection system of plastic frame - Google Patents
A kind of mold insert work condition inspection system of plastic frame Download PDFInfo
- Publication number
- CN206520152U CN206520152U CN201621393262.XU CN201621393262U CN206520152U CN 206520152 U CN206520152 U CN 206520152U CN 201621393262 U CN201621393262 U CN 201621393262U CN 206520152 U CN206520152 U CN 206520152U
- Authority
- CN
- China
- Prior art keywords
- injection
- mold insert
- video monitoring
- inspection system
- work condition
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000007689 inspection Methods 0.000 title claims abstract description 21
- 239000004033 plastic Substances 0.000 title claims abstract description 20
- 238000012544 monitoring process Methods 0.000 claims abstract description 34
- 238000001746 injection moulding Methods 0.000 claims abstract description 33
- 239000002184 metal Substances 0.000 claims abstract description 26
- 229910052751 metal Inorganic materials 0.000 claims abstract description 26
- 238000002347 injection Methods 0.000 claims abstract description 11
- 239000007924 injection Substances 0.000 claims abstract description 11
- 239000003292 glue Substances 0.000 claims abstract description 7
- 238000004458 analytical method Methods 0.000 claims abstract description 4
- 238000012800 visualization Methods 0.000 claims description 6
- 239000007787 solid Substances 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 239000000047 product Substances 0.000 description 11
- 238000000034 method Methods 0.000 description 7
- 238000012545 processing Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 230000002950 deficient Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model discloses a kind of mold insert work condition inspection system of plastic frame, video monitoring platform by the cam device located at injection-moulding device inner chamber and outside injection-moulding device is constituted, and video monitoring platform signal accesses the controller of injection-moulding device, the image information of mold insert seat is associated under cam device collection mould open mode and is exported to video monitoring platform, video monitoring the stylobate position of metal inserted piece and quantity accuracy in analysis image information, signal output is to controller, the mold closing injecting glue for the injection-moulding device that drives or stop.Using mold insert work condition inspection system of the present utility model, the IMAQ in injection-moulding device, identification can be realized by the system, is analyzed, to the metal inserted piece quantity and positional precision control loaded, the yields of such product injection production is drastically increased, material loss cost and energy consumption is reduced.
Description
Technical field
The utility model is related to a kind of injection-moulding device attachment device, more particularly to a kind of special injection operating mode can be carried out
The mold insert work condition inspection system of effective measures is monitored and made in time in real time.
Background technology
Shooting Technique be it is a kind of can meet the selection process of various nonstandard shaped pieces processings, compared to tradition cutting,
Milling Machining operating type is rushed, with one-shot forming, the significant advantage being produced on a large scale, moreover, current many plastic products are simultaneously
Non- pure plastic material, is mostly embedded with metal or other hard materials.This is widely used on various traffic appliances, this gold
The injection molding part of category mold insert can make full use of rubber, the insulating properties of nylon material and metal material as the firm of connector
Property, drastically increase the general applicability of product.
In current Injection Industry, damascene is molded relative maturity, is set under normal circumstances using operating personnel in injection
There is no small potential safety hazard to operating personnel in manually load metal inserted piece under standby side die opening state, such way, die sinking
High temperature easily causes to burn.The another scheme for having designer to propose automatic holder, captures mold insert by robotic arm and loads,
Although can so save manpower, potential safety hazard is reduced.But because the stroke of robotic arm is complicated, load cycle of mold insert compared with
It is long, so that inefficiency is caused, and the program control precision of mechanical arm is difficult to reconcile with difficulty contradiction.Then, just there is designer's research simultaneously
Propose it is a kind of by vibrating disc by the metal inserted piece proper alignment and continuous feeding of loose mail shape, be loaded into mold insert seat on, it is this
The automation equipment of continuous feeding, can greatly improve the processing efficiency of such injection mold, realize uninterrupted operation.But efficiency
It is a contradiction coexisting with mistake.The current processing efficiency in order to improve such product, generally using the processing of multi-point mould
Mode improves yield and homogeneity of product to realize.Therefore, for such plastic frame 6 as shown in Figure 1, each of which vehicle frame is embedding
Two metal loop coils 7 are connected to, and produce the product generally using the cave of a mould four, need to position respectively simultaneously under die opening state for this
Load eight metal loop coils.Regardless of whether which kind of foregoing holder mode, be difficult to ensure that every time can accurate quantity and position it is complete
Loaded into metal inserted piece, cause shaped article to remain at defective products rate one higher.
Utility model content
In view of the defect that above-mentioned prior art is present, the purpose of this utility model is the mold insert work for proposing a kind of plastic frame
State monitoring system, solves the problem of mold insert loads precision, lifting finished product yields.
The purpose of this utility model will be achieved by the following technical programs：A kind of mold insert work condition inspection of plastic frame
System, the plastic frame is inlaid with metal inserted piece in injection moulding process, and the metal inserted piece passes through automatic feeder and clamping jaw
On the mold insert seat being loaded into before each mold closing injecting glue in injection-moulding device set by mould, it is characterised in that：The mold insert operating mode
Video monitoring platform of the monitoring system by the cam device located at injection-moulding device inner chamber and outside injection-moulding device is constituted, and is regarded
Frequency control and monitor console signal accesses association mold insert seat under the controller of injection-moulding device, the cam device collection mould open mode
Image information is simultaneously exported to video monitoring platform, the position sum of video monitoring stylobate metal inserted piece in analysis image information
Measure accuracy, signal output to controller, the mold closing injecting glue for the injection-moulding device that drives or stop.
Further, the mold insert work condition inspection system is provided with two or more cam device, each cam device face
Set to mold insert seat with two or more viewing angle distribution, and whole cam device access video monitoring platforms.
Further, the video monitoring platform is preset with the contrast images of each cam device of correspondence, each contrast images
It is middle to include accurate metal inserted piece position and quantity respectively；The video monitoring platform is provided with the processor that image information is compared.
Further, the figure from the bottom of cam device is presented provided with visualization display screen in the video monitoring platform in real time
As information and comparison result.
Further, the display screen that visualizes is touch screen, and video monitoring stylobate is provided with towards control in touch screen
The injection moulding process relay of device processed.
Further, the video monitoring platform is provided with Controller-oriented, the injection moulding process relay of solid type.
Using mold insert work condition inspection system of the present utility model, its excellent effect is embodied in：It can be realized by the system
IMAQ, identification, analysis in injection-moulding device, to the metal inserted piece quantity and positional precision control loaded, are greatly carried
The high yields of such product injection production, reduces material loss cost and energy consumption.
Brief description of the drawings
Fig. 1 is the structural representation of the plastic frame product corresponding to the utility model.
Fig. 2 is the topological schematic diagram that the utility model mold insert is molded work condition inspection system.
Embodiment
Just accompanying drawing in conjunction with the embodiments, is described in further detail to embodiment of the present utility model below, so that this
Utility model technical scheme is more readily understood, grasped.
Present situation of lapsing not in place is loaded to metal inserted piece for prior art injection-moulding device, the purpose of this utility model is
A kind of mold insert work condition inspection system of plastic frame is proposed, avoids making in place when metal inserted piece is not loaded accurately all with this
Into waste injection and defective products rate.
As shown in Fig. 2 being the topological schematic diagram of the mold insert work condition inspection system of the plastic frame.The plastic frame 6 is in note
Metal inserted piece is inlaid with during modeling（Its in the present embodiment is metal loop coil 7）, metal inserted piece passes through automatic feeder 3 and clamping jaw
On the mold insert seat being loaded into before each mold closing injecting glue in injection-moulding device set by mould（Do not identify）.Due on metal inserted piece
Automatic-feeding and loading operation process be the ordinary skill in the art, be disclosed in file and be documented, rather than this specially
Profit application emphasis claimed, description will be omitted.And the application mold insert work condition inspection system illustrated located at injection by setting
The cam device 4 and the video monitoring platform 5 outside injection-moulding device of standby 1 inner chamber are constituted, and the signal of video monitoring platform 5 is accessed
The controller 11 of injection-moulding device 1, the cam device 4 gathers the image that mold insert seat is associated under preceding mould 21, the open mode of rear mold 22
Information is simultaneously exported to video monitoring platform 5, and in video monitoring platform 5 based on the position sum for analyzing metal inserted piece 7 in image information
Measure accuracy, signal output to controller 11, the mold closing injecting glue for the injection-moulding device that drives or stop.
Illustrate in embodiment, above-mentioned cam device 4 is three, be distributed in spatial spreading formula and towards mold insert, by
Different visual angles of this trip towards mold insert seat.Certainly according to actual needs, the cam device can be in more than one scope
Interior any selection and positioning and directing, and the signal access video monitoring platform 5 of whole cam devices 4.
As the perfect supplement of technical scheme, above-mentioned video monitoring platform 5 is preset with the contrast of each cam device of correspondence
Accurate metal inserted piece position and quantity are included in image, each contrast images respectively；And video monitoring platform is provided with image information ratio
To processor.Present image is recognized and comparison technology is very ripe, and what either static picture was still continually changing moves
Draw, can be carried out image recognition and comparison frame by frame, obtain whether the real-time working condition that image reflected is technique so as to analyze
Required, and carry out the operation foundation of subsequent technique.
As further optimization embodiment, the video monitoring platform 5 is additionally provided with visualization display screen, present in real time from
In the image information and comparison result of cam device.Operating personnel can from it is other irregularly from injection process, by artificial
The mode of participation further improves the running of injection-moulding device.And above-mentioned visualization display screen can be touch screen, then operation people
Member can be provided with the injection moulding process relay of Controller-oriented based on touch screen in time after pinpointing the problems, it is found that injection-moulding device is stopped transport
The reason for and adjust in time.On the other hand, when the visualization display screen is non-touch-control screen, the video monitoring platform is also provided with
The injection moulding process relay of Controller-oriented, solid type, the normal production of continuation can be equally operated effectively.
Detailed description to sum up on embodiment is visible, using mold insert work condition inspection system of the present utility model, with ten
Divide excellent technique effect：The IMAQ in injection-moulding device, identification can be realized by the system, is analyzed, to what is loaded
Metal inserted piece quantity and positional precision control, drastically increase the yields of such product injection production, reduce raw material damage
Consume cost and energy consumption.
The utility model still has numerous embodiments, all technologies formed by all use equivalents or equivalent transformation
Scheme, all falls within protection domain of the present utility model.
Claims (6)
1. a kind of mold insert work condition inspection system of plastic frame, the plastic frame is inlaid with metal inserted piece in injection moulding process,
The metal inserted piece is loaded into injection-moulding device the edge set by mould by automatic feeder and clamping jaw before each mold closing injecting glue
On part seat, it is characterised in that：The mold insert work condition inspection system is by the cam device located at injection-moulding device inner chamber and is located at
Video monitoring platform outside injection-moulding device is constituted, and video monitoring platform signal accesses the controller of injection-moulding device, the camera
The image information of mold insert seat is associated under device collection mould open mode and is exported to video monitoring platform, the video monitoring stylobate
The position of metal inserted piece and quantity accuracy in analysis image information, signal output is to controller, and the injection that drives or stop is set
Standby mold closing injecting glue.
2. the mold insert work condition inspection system of plastic frame according to claim 1, it is characterised in that：The mold insert work condition inspection
System is provided with two or more cam device, and each cam device is set towards mold insert seat with two or more viewing angle distribution, and
Whole cam devices access video monitoring platform.
3. the mold insert work condition inspection system of plastic frame according to claim 1, it is characterised in that：The video monitoring platform is pre-
Accurate metal inserted piece position and number are included in contrast images provided with each cam device of correspondence, each contrast images respectively
Amount；The video monitoring platform is provided with the processor that image information is compared.
4. the mold insert work condition inspection system of plastic frame according to claim 1, it is characterised in that：The video monitoring platform is set
There is visualization display screen, image information and comparison result from the bottom of cam device are presented in real time.
5. the mold insert work condition inspection system of plastic frame according to claim 4, it is characterised in that：The visualization display screen
For touch screen, and video monitoring stylobate is provided with the injection moulding process relay of Controller-oriented in touch screen.
6. the mold insert work condition inspection system of plastic frame according to claim 4, it is characterised in that：The video monitoring platform is set
There is the injection moulding process relay of Controller-oriented, solid type.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621393262.XU CN206520152U (en) | 2016-12-19 | 2016-12-19 | A kind of mold insert work condition inspection system of plastic frame |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621393262.XU CN206520152U (en) | 2016-12-19 | 2016-12-19 | A kind of mold insert work condition inspection system of plastic frame |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206520152U true CN206520152U (en) | 2017-09-26 |
Family
ID=59889321
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621393262.XU Expired - Fee Related CN206520152U (en) | 2016-12-19 | 2016-12-19 | A kind of mold insert work condition inspection system of plastic frame |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206520152U (en) |
-
2016
- 2016-12-19 CN CN201621393262.XU patent/CN206520152U/en not_active Expired - Fee Related
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN114179320A (en) | Automatic adjusting method for technological parameters of injection molding machine in combination with visual detection | |
| CN204658816U (en) | Double-shot moulding equipment | |
| CN102866160B (en) | System and method for detecting surface quality of coin mold | |
| CN204182595U (en) | A kind of lithium ion battery surface defect detection equipment | |
| CN205085021U (en) | Battery outward appearance detecting and sorting equipment | |
| CN104267335A (en) | Multifunctional test machine for switch | |
| CN110132983A (en) | A kind of online hierarchical detection device and method of injecting products | |
| CN201717996U (en) | Mould monitor | |
| CN202398541U (en) | Equipment for automatically detecting unaccepted products of injection moulding accessories | |
| CN206520152U (en) | A kind of mold insert work condition inspection system of plastic frame | |
| CN206229736U (en) | Product labelling online detection instrument | |
| CN102152457B (en) | Embedded plastic mould protector based on histogram matching | |
| CN106696171A (en) | Working condition monitoring system for insert of plastic vehicle frame | |
| CN204128554U (en) | The rapid automatized detection system of timepiece industry precision parts quality | |
| CN204067830U (en) | A kind of MINI-USB-10Pin female seat automatic assembling | |
| CN202826324U (en) | Monitoring device of module of injection molding machine | |
| CN205436357U (en) | Electronic component on -line measuring shaping divides material equipment | |
| TWI785698B (en) | Method for monitoring abnormalities in injection molding process, electronic device, and storage medium | |
| CN203994598U (en) | A kind of induction installation that detects | |
| CN201628539U (en) | Optical size measuring instrument | |
| CN207432658U (en) | A kind of detachable hand injection moulding apparatus | |
| CN208645938U (en) | A kind of injection molding automation reclaimer device | |
| CN203765611U (en) | Servo control mechanical arm device on injection molding production line | |
| CN207964669U (en) | A kind of high-accuracy detection device | |
| CN202029323U (en) | Automatic cleaning device for mold forming component |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170926 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |