CN206484744U - A kind of cutting liquid double loop cooling device - Google Patents

A kind of cutting liquid double loop cooling device Download PDF

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Publication number
CN206484744U
CN206484744U CN201720078610.2U CN201720078610U CN206484744U CN 206484744 U CN206484744 U CN 206484744U CN 201720078610 U CN201720078610 U CN 201720078610U CN 206484744 U CN206484744 U CN 206484744U
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cutting fluid
joint
cutting liquid
heat exchanger
cutting
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CN201720078610.2U
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Chinese (zh)
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杨建中
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Hoyuan Green Energy Co ltd
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Wuxi Shangji Automation Co Ltd
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Abstract

The utility model provides a kind of cutting liquid double loop cooling device, can be prevented effectively from deposition of the silicon bits powder in heat exchanger and pipeline, can guarantee that the unimpeded of coolant transfer passage, heat exchanger effectiveness is high, and can improve chipping qualities, reduces the cost of repairs;Cutting liquid a mixing bowl connects filter, plate type heat exchanger connects filter, plate type heat exchanger passes through the cutting liquid outlet connection that is sequentially connected, cutting liquid delivery pipe two, hose coupling is connected with electromagnetic flowmeter, electromagnetic flowmeter is connected with the C joints of cutting liquid distribution circuit, the D joints of cutting liquid distribution circuit are connected after being connected with the first diaphragm valve with A backflow fittings, the E joints of cutting liquid distribution circuit are connected after being connected with the second diaphragm valve with three-way pipe Single port, cutting chamber is accessed in three-way pipe other two port after connecting cutting liquid delivery pipe three respectively, A backflow fittings lead directly to B backflow fittings and are connected, and B backflow fittings are through return hose, cutting liquid a mixing bowl is connected after backflow fittings.

Description

一种切割液双回路冷却装置A dual-circuit cooling device for cutting fluid

技术领域technical field

本实用新型涉及数控机床自动化领域,具体为一种切割液双回路冷却装置。The utility model relates to the automation field of numerical control machine tools, in particular to a double-circuit cooling device for cutting fluid.

背景技术Background technique

在发展绿色能源的前提下,用于硅锭的切割设备越来越多,目前市场上用于硅锭的切片设备大多采用的是依次通过板式换热器、切割室、切割液缸体、过滤器、板式换热器的单回路形式来进行冷却,这种传统的冷却方式虽然效果较好,但是一旦设备停机,停切切割液泵不再工作后,切割液在管路内很容易造成硅屑粉沉积在板式换热器和管路中,而其很难被清除干净,容易造成泵体再启动时对管路造成冲击从而沉积物在切割过程中剥离进入切削线网影响切片质量,严重者造成该刀硅片全部报废,即使不考虑再启动时的冲击,停切时沉积在板式换热器和管路中的硅屑粉也会逐渐堵塞冷却液输送通道,降低热交换效率,严重影响生产,降低切片质量,并且修理的费用较高。Under the premise of developing green energy, there are more and more cutting equipment for silicon ingots. At present, most of the slicing equipment for silicon ingots on the market use plate heat exchangers, cutting chambers, cutting fluid cylinders, and filters in sequence. Although this traditional cooling method is effective, once the equipment is shut down and the cutting fluid pump is no longer working, the cutting fluid in the pipeline will easily cause silicon Swarf powder is deposited in the plate heat exchanger and pipeline, and it is difficult to remove it, which may easily cause impact on the pipeline when the pump body is restarted, and the sediment will peel off and enter the cutting wire network during the cutting process, affecting the quality of the slice, seriously Otherwise, all the silicon wafers of the knife will be scrapped. Even if the impact when restarting is not considered, the silicon powder deposited in the plate heat exchanger and the pipeline will gradually block the cooling liquid delivery channel and reduce the heat exchange efficiency. Affect production, reduce slice quality, and the cost of repair is higher.

发明内容Contents of the invention

针对上述问题,本实用新型提供了一种切割液双回路冷却装置,可有效避免硅屑粉在换热器和管路中的沉积,能保证冷却液输送通道的畅通,热交换效率高,且能提高切片质量,降低修理费用。In view of the above problems, the utility model provides a dual-circuit cooling device for cutting fluid, which can effectively avoid the deposition of silicon powder in the heat exchanger and the pipeline, ensure the smooth flow of the cooling fluid delivery channel, high heat exchange efficiency, and It can improve the slice quality and reduce the maintenance cost.

其技术方案是这样的,其包括切割液搅拌缸,所述切割液搅拌缸通过切割液输送管一连接过滤器,板式换热器连接所述过滤器,其特征在于:所述板式换热器通过依次连接的切割液出口接头、切割液输送管二、软管接头后与电磁流量计相连接,所述电磁流量计与切割液分配管路的C接头连接,所述切割液分配管路的D接头与第一隔膜阀连接后通过内循环软管接头、内循环软管后与A回流接头相连接,所述切割液分配管路的E接头与第二隔膜阀连接后与三通管一端口相连接,所述三通管其余两个端口分别连接切割液输送管三后接入切割室,所述A回流接头与B回流接头直通连接,且所述B回流接头经回流软管、回流接头后连接所述切割液搅拌缸。Its technical solution is as follows, which includes a cutting fluid mixing cylinder, the cutting fluid mixing cylinder is connected to a filter through a cutting fluid delivery pipe, and the plate heat exchanger is connected to the filter, and it is characterized in that: the plate heat exchanger Connect the electromagnetic flowmeter through the cutting fluid outlet joint, cutting fluid delivery pipe 2, and hose joint connected in sequence. The electromagnetic flowmeter is connected to the C joint of the cutting fluid distribution pipeline. The cutting fluid distribution pipeline The D joint is connected to the first diaphragm valve and then connected to the A return joint through the internal circulation hose joint and the internal circulation hose. The E joint of the cutting fluid distribution pipeline is connected to the second diaphragm valve and connected to the three-way pipe. The other two ports of the three-way pipe are respectively connected to the cutting fluid delivery pipe three and then connected to the cutting chamber. The A return connector is directly connected to the B return connector, and the B return connector passes through the return hose, return After the joint, connect the cutting fluid mixing cylinder.

其进一步特征在于,所述切割液搅拌缸内设置有相互连接的切割液初级过滤系统、搅拌系统和切割液输出泵;所述过滤器通过切割液输送管四连接切割液入口三通管的一端,所述切割液入口三通管法兰端与所述板式热交换器连接,所述切割液入口三通管的另一端与第三隔膜阀连接,所述B回流接头为三通接头,所述第三隔膜阀与所述B回流接头连接。It is further characterized in that the cutting fluid mixing cylinder is provided with a cutting fluid primary filter system, a mixing system and a cutting fluid output pump connected to each other; the filter is connected to one end of the cutting fluid inlet tee through the cutting fluid delivery pipe four , the flange end of the cutting fluid inlet tee pipe is connected to the plate heat exchanger, the other end of the cutting fluid inlet tee pipe is connected to the third diaphragm valve, the B return joint is a tee joint, and the The third diaphragm valve is connected to the B return connection.

本实用新型的有益效果是,板式换热器连接电磁流量计后与切割液分配管路相连接,切割液分配管路的D接头与第一隔膜阀连接后与A回流接头相连接,切割液分配管路的E接头与第二隔膜阀连接后与三通管一端口相连接,三通管其余两个端口分别连接切割液输送管三后接入切割室,A回流接头与B回流接头直通连接,且B回流接头经回流软管、回流接头后连接切割液搅拌缸,从而形成双回路冷却结构,即在正常使用时,切割液经E接头、第二隔膜阀、三通管后进入切割室;在设备停切时关闭第二隔膜阀,打开第一隔膜阀,使得切割液在经过板式换热器和电磁流量计后沿D接头、A回流接头、B回流接头进入切割液搅拌缸,从而保证了管路和板式热交换器之间的冷却液流动,避免了硅屑粉的沉积堵塞,保证了冷却液输送通道的畅通,提高了热交换效率,从而提高了切片质量,而且清洗和维护保养也相当方便,有利于正常生产,大大降低了维护修理费用。The beneficial effect of the utility model is that the plate heat exchanger is connected with the cutting fluid distribution pipeline after being connected with the electromagnetic flowmeter, the D joint of the cutting fluid distribution pipeline is connected with the A return joint after being connected with the first diaphragm valve, and the cutting fluid The E joint of the distribution pipeline is connected to the second diaphragm valve and then connected to the first port of the three-way pipe. The other two ports of the three-way pipe are respectively connected to the cutting fluid delivery pipe three and then connected to the cutting chamber. The A return joint is directly connected to the B return joint. connection, and the B return connector is connected to the cutting fluid mixing cylinder through the return hose and the return connector, thereby forming a double-loop cooling structure, that is, in normal use, the cutting fluid enters the cutting fluid through the E connector, the second diaphragm valve, and the three-way pipe. When the equipment is shut down, close the second diaphragm valve and open the first diaphragm valve, so that the cutting fluid enters the cutting fluid mixing cylinder along the D joint, A return joint, and B return joint after passing through the plate heat exchanger and the electromagnetic flowmeter. This ensures the flow of coolant between the pipeline and the plate heat exchanger, avoids the deposition and clogging of silicon powder, ensures the smooth flow of the coolant delivery channel, improves the heat exchange efficiency, thereby improving the quality of the slices, and cleaning and Maintenance is also quite convenient, which is conducive to normal production and greatly reduces maintenance and repair costs.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为本实用新型的侧视图。Fig. 2 is a side view of the utility model.

具体实施方式detailed description

如图1、图2所示,本实用新型包括切割液搅拌缸1,切割液搅拌缸1内设置有相互连接的切割液初级过滤系统、搅拌系统和切割液输出泵;切割液搅拌缸1通过切割液输送管一2连接过滤器3,板式换热器4连接过滤器3,具体地,过滤器3通过切割液输送管四5连接切割液入口三通管6的一端,切割液入口三通管6法兰端与板式热交换器4连接,切割液入口三通管6的另一端与第三隔膜阀7连接,正常使用时第三隔膜阀7常闭,仅板式热交换器4检修时打开,板式换热器4上设有冷却水进口8、冷却水出口9;板式换热器4通过依次连接的切割液出口接头10、切割液输送管二11、软管接头12后与电磁流量计13相连接,而电磁流量计13可将实时流量反馈至操作面板,用户调节面板流量后系统根据预设程序调节切割液输出泵转速,从而获得工艺所需流量;电磁流量计13与切割液分配管路14的C接头15连接,切割液分配管路14的D接头16与第一隔膜阀17连接后通过内循环软管接头18、内循环软管19后与A回流接头20相连接,切割液分配管路14的E接头21与第二隔膜阀22连接后与三通管23一端口相连接,三通管23其余两个端口分别连接切割液输送管三24后接入切割室,A回流接头20与B回流接头25直通连接,且B回流接头25经回流软管26、回流接头27后连接切割液搅拌缸1,B回流接头25为三通接头,第三隔膜阀7与B回流接头25连接。As shown in Figure 1 and Figure 2, the utility model includes a cutting fluid mixing cylinder 1, which is provided with a cutting fluid primary filter system, a mixing system and a cutting fluid output pump connected to each other in the cutting fluid mixing cylinder 1; the cutting fluid mixing cylinder 1 passes The cutting fluid delivery pipe 12 is connected to the filter 3, and the plate heat exchanger 4 is connected to the filter 3. Specifically, the filter 3 is connected to one end of the cutting fluid inlet tee pipe 6 through the cutting fluid delivery pipe 45, and the cutting fluid inlet tee The flange end of the pipe 6 is connected to the plate heat exchanger 4, and the other end of the cutting fluid inlet tee pipe 6 is connected to the third diaphragm valve 7. The third diaphragm valve 7 is normally closed in normal use, and only when the plate heat exchanger 4 is overhauled Open, the plate heat exchanger 4 is provided with a cooling water inlet 8 and a cooling water outlet 9; the plate heat exchanger 4 is connected with the electromagnetic flow through the cutting fluid outlet joint 10, the cutting fluid delivery pipe 11 and the hose joint 12 connected in sequence. The flowmeter 13 is connected to each other, and the electromagnetic flowmeter 13 can feed back the real-time flow rate to the operation panel. After the user adjusts the flow rate on the panel, the system adjusts the cutting fluid output pump speed according to the preset program, so as to obtain the required flow rate of the process; the electromagnetic flowmeter 13 and the cutting fluid The C connector 15 of the distribution pipeline 14 is connected, the D connector 16 of the cutting fluid distribution pipeline 14 is connected to the first diaphragm valve 17, and then connected to the A return connector 20 through the internal circulation hose joint 18 and the internal circulation hose 19, The E joint 21 of the cutting fluid distribution pipeline 14 is connected to the second diaphragm valve 22 and then connected to the first port of the three-way pipe 23, and the other two ports of the three-way pipe 23 are respectively connected to the cutting fluid delivery pipe three 24 and then connected to the cutting chamber. The A return joint 20 is directly connected to the B return joint 25, and the B return joint 25 is connected to the cutting fluid mixing cylinder 1 through the return hose 26 and the return joint 27. The B return joint 25 is a three-way joint, and the third diaphragm valve 7 is connected to the B The return connection 25 is connected.

本实用新型的工作原理是,设备在正常工作时,切割液经E接头21、第二隔膜阀22、三通管23后进入切割室两个喷嘴;在停切维护等切割室需要停止喷水时,关闭第二隔膜阀22,打开第一隔膜阀17,使得切割液在经过板式换热器4和电磁流量计13后经D接头16、第一隔膜阀17、内循环软管接头18、内循环软管19到达A回流接头20,A回流接头20与B回流接头25直通连接,B回流接头25与回流软管26连接,切割液再经回流软管26和回流接头27进入切割液搅拌缸1,从而完成一个不经过切割室的内循环,即可保证管路和板式热交换器4之间的冷却液流动,避免造成硅屑粉的沉积堵塞,保证了冷却液输送通道的畅通,提高了热交换效率,从而可提高切片质量,而且清洗和维护保养也相当方便,有利于正常生产,从而大大降低了维护修理费用。The working principle of the utility model is that when the equipment is in normal operation, the cutting fluid enters the two nozzles of the cutting chamber after passing through the E joint 21, the second diaphragm valve 22, and the three-way pipe 23; the cutting chamber needs to stop spraying water when the cutting is stopped for maintenance, etc. , close the second diaphragm valve 22, open the first diaphragm valve 17, so that the cutting fluid passes through the D joint 16, the first diaphragm valve 17, the internal circulation hose joint 18, The internal circulation hose 19 reaches the A return joint 20, the A return joint 20 is directly connected to the B return joint 25, the B return joint 25 is connected to the return hose 26, and the cutting fluid enters the cutting fluid through the return hose 26 and the return joint 27 for stirring Cylinder 1, so as to complete an internal circulation without passing through the cutting chamber, which can ensure the flow of coolant between the pipeline and the plate heat exchanger 4, avoid the deposition and blockage of silicon powder, and ensure the smooth flow of the coolant delivery channel. The heat exchange efficiency is improved, thereby improving the slice quality, and the cleaning and maintenance are also quite convenient, which is conducive to normal production, thereby greatly reducing maintenance and repair costs.

Claims (2)

1.一种切割液双回路冷却装置,其包括切割液搅拌缸,所述切割液搅拌缸通过切割液输送管一连接过滤器,板式换热器连接所述过滤器,其特征在于:所述板式换热器通过依次连接的切割液出口接头、切割液输送管二、软管接头后与电磁流量计相连接,所述电磁流量计与切割液分配管路的C接头连接,所述切割液分配管路的D接头与第一隔膜阀连接后通过内循环软管接头、内循环软管后与A回流接头相连接,所述切割液分配管路的E接头与第二隔膜阀连接后与三通管一端口相连接,所述三通管其余两个端口分别连接切割液输送管三后接入切割室,所述A回流接头与B回流接头直通连接,且所述B回流接头经回流软管、回流接头后连接所述切割液搅拌缸。1. A cutting fluid dual-circuit cooling device, which comprises a cutting fluid mixing cylinder, the cutting fluid mixing cylinder is connected to a filter through a cutting fluid delivery pipe, and a plate heat exchanger is connected to the filter, characterized in that: the The plate heat exchanger is connected to the electromagnetic flowmeter through the cutting fluid outlet joint, the cutting fluid delivery pipe 2 and the hose joint connected in sequence. The electromagnetic flowmeter is connected to the C joint of the cutting fluid distribution pipeline. The cutting fluid The D joint of the distribution pipeline is connected to the first diaphragm valve and then connected to the A return joint through the internal circulation hose joint and the internal circulation hose. The E joint of the cutting fluid distribution pipeline is connected to the second diaphragm valve and then connected to the One port of the three-way pipe is connected, and the other two ports of the three-way pipe are respectively connected to the cutting fluid delivery pipe three and then connected to the cutting chamber. The A return joint is directly connected to the B return joint, and the B return joint is passed through The hose and the return connector are connected to the cutting fluid mixing tank. 2.根据权利要求1所述的一种切割液双回路冷却装置,其特征在于,所述切割液搅拌缸内设置有相互连接的切割液初级过滤系统、搅拌系统和切割液输出泵;所述过滤器通过切割液输送管四连接切割液入口三通管的一端,所述切割液入口三通管法兰端与所述板式热交换器连接,所述切割液入口三通管的另一端与第三隔膜阀连接,所述B回流接头为三通接头,所述第三隔膜阀与所述B回流接头连接。2. A kind of cutting fluid dual-circuit cooling device according to claim 1, characterized in that, the cutting fluid mixing cylinder is provided with an interconnected cutting fluid primary filter system, a stirring system and a cutting fluid output pump; The filter is connected to one end of the cutting fluid inlet tee pipe through the cutting fluid delivery pipe four, the flange end of the cutting fluid inlet tee pipe is connected to the plate heat exchanger, and the other end of the cutting fluid inlet tee pipe is connected to the plate heat exchanger. The third diaphragm valve is connected, the B return joint is a three-way joint, and the third diaphragm valve is connected to the B return joint.
CN201720078610.2U 2017-01-22 2017-01-22 A kind of cutting liquid double loop cooling device Expired - Fee Related CN206484744U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115847642A (en) * 2022-12-29 2023-03-28 大连连城数控机器股份有限公司 Cutting fluid circulating system for cooling diamond wires and silicon rods in diamond wire slicing machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115847642A (en) * 2022-12-29 2023-03-28 大连连城数控机器股份有限公司 Cutting fluid circulating system for cooling diamond wires and silicon rods in diamond wire slicing machine

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Address after: No. 158, Nanhu Middle Road, Xuelang street, Binhu District, Wuxi City, Jiangsu Province

Patentee after: Hoyuan Green Energy Co.,Ltd.

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