CN206484368U - Square tube Cylindrical Grinding Processes automation equipment - Google Patents
Square tube Cylindrical Grinding Processes automation equipment Download PDFInfo
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- CN206484368U CN206484368U CN201720140257.6U CN201720140257U CN206484368U CN 206484368 U CN206484368 U CN 206484368U CN 201720140257 U CN201720140257 U CN 201720140257U CN 206484368 U CN206484368 U CN 206484368U
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- 229910001651 emery Inorganic materials 0.000 abstract description 5
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Abstract
本实用新型公开了一种方管外圆磨削加工自动化设备,包括输送机构和设置于输送机构输出端的磨削机构;磨削机构包括设置于中间的输送装置,以及分别设置于输送装置两侧的砂轮磨削装置和导轮磨削装置;输送装置包括用于容纳方管的输送通道和设置于输送通道下方用于支撑输送通道的支腿;砂轮磨削装置包括设置于顶部的砂轮,以及用于调速的第一调速器和用于显示砂轮转速的第一显示屏;导轮磨削装置包括设置于顶部的导轮,以及用于调速的第二调速器和用于显示导轮转速的第二显示屏。本实用新型所述的方管外圆磨削加工自动化设备,设有调速器和显示屏能够明确的知晓导轮和砂轮的速度,保证了两者速度的一致性,自动化程度高,提升工作效率。
The utility model discloses an automatic equipment for grinding and processing the outer circle of a square tube, which comprises a conveying mechanism and a grinding mechanism arranged at the output end of the conveying mechanism; The grinding wheel grinding device and the guide wheel grinding device; the conveying device includes a conveying channel for accommodating the square pipe and the legs arranged below the conveying channel for supporting the conveying channel; the grinding wheel grinding device includes an emery wheel arranged on the top, and The first speed regulator for speed regulation and the first display screen for displaying the rotational speed of the grinding wheel; the guide wheel grinding device includes a guide wheel arranged on the top, a second speed governor for speed regulation and a display screen for displaying Second display for guide wheel speed. The square tube cylindrical grinding processing automation equipment described in the utility model is equipped with a speed governor and a display screen to clearly know the speed of the guide wheel and the grinding wheel, which ensures the consistency of the speed of the two, and has a high degree of automation. efficiency.
Description
技术领域technical field
本实用新型涉及一种方管外圆磨削加工自动化设备。The utility model relates to an automatic equipment for grinding and processing the outer circle of a square tube.
背景技术Background technique
磨削是指用磨料,磨具切除工件上多余材料的加工方法。磨削加工是应用较为广泛的切削加工方法之一。Grinding refers to the processing method of removing excess material on the workpiece with abrasives and abrasive tools. Grinding is one of the most widely used cutting methods.
磨削时,工件不用顶尖定心和支承,而是放在砂轮与导轮之间,由其下方的托板支承,并由导轮带动旋转。磨削成形内表面时,采用切入磨削法。这些磨床是在当时现成的机床如车床、刨床等上面加装磨头改制而成的,它们结构简单,刚度低,磨削时易产生振动,要求操作工人要有很高的技艺才能磨出精密的工件。When grinding, the workpiece does not need to be centered and supported by the top, but is placed between the grinding wheel and the guide wheel, supported by the supporting plate below it, and driven by the guide wheel to rotate. When grinding the formed inner surface, the plunge grinding method is used. These grinding machines were remanufactured by adding grinding heads to existing machine tools such as lathes and planers at that time. They had a simple structure, low rigidity, and were prone to vibration during grinding. artifacts.
磨削加工时应注意如下的一些安全技术问题。按操作规程,使用砂轮机磨削工件时,操作者应站在砂轮的侧面,不得在砂轮的正面进行操作,以免砂轮出故障时,砂轮飞出或砂轮破碎飞出伤人。The following safety technical issues should be paid attention to during grinding. According to the operating regulations, when using a grinder to grind workpieces, the operator should stand on the side of the grinding wheel and not operate on the front of the grinding wheel, so as to avoid flying out of the grinding wheel or breaking the grinding wheel and hurting people when the grinding wheel fails.
现在人们常使用车床对转轴、缸体等回转体进行外圆的磨削抛光等。然而现有的装置自动化程度不高,导致工作效率比较低。Now people often use lathes to grind and polish the outer circle of rotating bodies such as rotating shafts and cylinder blocks. However, the degree of automation of existing devices is not high, resulting in relatively low work efficiency.
实用新型内容Utility model content
根据上述提出的技术问题,而提供一种方管外圆磨削加工自动化设备,用于解决现有的装置自动化程度不高,导致工作效率比较低的缺点。本实用新型采用的技术手段如下:According to the above-mentioned technical problems, an automatic equipment for square tube cylindrical grinding processing is provided, which is used to solve the shortcomings of the existing equipment that the degree of automation is not high, resulting in relatively low work efficiency. The technical means adopted in the utility model are as follows:
一种方管外圆磨削加工自动化设备,包括输送机构和设置于输送机构输出端的磨削机构;所述的磨削机构包括设置于中间的输送装置,以及分别设置于输送装置两侧的砂轮磨削装置和导轮磨削装置;所述的输送装置包括用于容纳方管的输送通道和设置于输送通道下方用于支撑输送通道的支腿;所述的砂轮磨削装置包括设置于顶部的砂轮,以及用于调速的第一调速器和用于显示砂轮转速的第一显示屏;所述的导轮磨削装置包括设置于顶部的导轮,以及用于调速的第二调速器和用于显示导轮转速的第二显示屏。An automatic equipment for square tube cylindrical grinding, including a conveying mechanism and a grinding mechanism arranged at the output end of the conveying mechanism; the grinding mechanism includes a conveying device arranged in the middle, and grinding wheels respectively arranged on both sides of the conveying device Grinding device and guide wheel grinding device; the conveying device includes a conveying channel for accommodating the square pipe and the legs arranged below the conveying channel for supporting the conveying channel; the described grinding wheel grinding device includes a The grinding wheel, and the first speed regulator for speed regulation and the first display screen for displaying the speed of the grinding wheel; the guide wheel grinding device includes a guide wheel arranged on the top, and a second speed regulator for speed regulation governor and a second display for the speed of the guide wheel.
作为优选所述的输送机构包括支架、电机、皮带、主动轮、从动轮和输送带;所述的支架包括前后设置的前侧支架和后侧支架,所述的前侧支架顶部设置有主动轮,后侧支架顶部设置有从动轮,所述的主动轮和从动轮之间设置有用于输送的输送带,所述的主动轮通过皮带传动连接有电机。The conveying mechanism preferably includes a support, a motor, a belt, a driving wheel, a driven wheel and a conveyor belt; the described support includes a front side support and a rear side support arranged front and back, and the top of the front side support is provided with a driving wheel A driven wheel is arranged on the top of the rear side bracket, a conveyor belt for conveying is arranged between the driving wheel and the driven wheel, and the driving wheel is connected to a motor through a belt drive.
作为优选所述的输送通道为U型槽道,U型槽道的两个侧壁加工有用于配合砂轮和导轮磨削加工的对应开口。Preferably, the conveying channel is a U-shaped channel, and the two side walls of the U-shaped channel are processed with corresponding openings for grinding with the grinding wheel and the guide wheel.
作为优选所述的砂轮磨削装置底部设置有第一固定板,所述的第一固定板设置于水平工作面上,第一固定板上部竖直设置有第一连接件,所述的砂轮设置于第一连接件顶部;所述的导轮磨削装置底部设置有第二固定板,所述的第二固定板设置于水平工作面上,第二固定板上部竖直设置有第二连接件,所述的导轮设置于第二连接件顶部。As preferably, the bottom of the grinding wheel grinding device is provided with a first fixed plate, and the first fixed plate is arranged on a horizontal working surface, and a first connecting piece is vertically arranged on the top of the first fixed plate, and the described grinding wheel is set On the top of the first connector; the bottom of the guide wheel grinding device is provided with a second fixed plate, the second fixed plate is arranged on a horizontal working surface, and the second fixed plate is vertically provided with a second connector , the guide wheel is arranged on the top of the second connecting piece.
作为优选所述的第一调速器固定于第一固定板的右侧面,所述的第一显示屏设置于第一调速器上表面;所述的第二调速器固定于第二固定板的右侧面,所述的第二显示屏设置于第二调速器上表面。As preferably, the first governor is fixed on the right side of the first fixed plate, and the first display screen is arranged on the upper surface of the first governor; the second governor is fixed on the second On the right side of the fixing plate, the second display screen is arranged on the upper surface of the second governor.
作为优选所述的输送通道同支腿通过螺栓可拆卸连接。Preferably, the conveying channel is detachably connected to the support leg through bolts.
作为优选所述的第一固定板和第二固定板上表面加工有规则排列的安装凹槽,第一连接件和第二连接件底部能够分别卡接于第一固定板和第二固定板上表面的安装凹槽内固定,并分别通过固定螺母实现定位固定。As preferred, the surface of the first fixing plate and the second fixing plate are processed with regularly arranged installation grooves, and the bottoms of the first connecting piece and the second connecting piece can be clamped on the first fixing plate and the second fixing plate respectively The surface is fixed in the installation groove, and the positioning and fixing are realized by fixing nuts respectively.
与现有技术相比较,本实用新型所述的方管外圆磨削加工自动化设备,具有以下优点:Compared with the prior art, the square tube cylindrical grinding processing automation equipment described in the utility model has the following advantages:
1、本实用新型所述的方管外圆磨削加工自动化设备,所述的砂轮磨削装置包括设置于顶部的砂轮,以及用于调速的第一调速器和用于显示砂轮转速的第一显示屏;所述的导轮磨削装置包括设置于顶部的导轮,以及用于调速的第二调速器和用于显示导轮转速的第二显示屏。设有调速器和显示屏能够明确的知晓导轮和砂轮的速度,保证了两者速度的一致性,1. The square tube cylindrical grinding processing automation equipment described in the utility model, the grinding wheel grinding device includes a grinding wheel arranged on the top, a first governor for speed regulation and a display for displaying the speed of the grinding wheel. The first display screen; the guide wheel grinding device includes a guide wheel arranged on the top, a second governor for speed regulation and a second display screen for displaying the rotation speed of the guide wheel. Equipped with a governor and a display screen to clearly know the speed of the guide wheel and the grinding wheel, ensuring the consistency of the two speeds,
2、本实用新型所述的方管外圆磨削加工自动化设备,所述的输送通道同支腿通过螺栓可拆卸连接,在对不同型号的方管进行磨削时,通过替换与方管相应的输送管道即可。2. In the square tube cylindrical grinding processing automation equipment described in the utility model, the conveying channel is detachably connected with the legs through bolts, and when grinding different types of square tubes, it can be replaced by corresponding square tubes. the delivery pipeline.
3、本实用新型所述的方管外圆磨削加工自动化设备,所述的第一固定板和第二固定板上表面加工有规则排列的安装凹槽,第一连接件和第二连接件底部能够分别卡接于第一固定板和第二固定板上表面的安装凹槽内固定。第一固定板和第二固定板上开设的凹槽,保证了加工人员能够根据方管材料的宽度和长度进行相应的调整,根据磨削方管外圆的不同厚度,根据方管的长度来确定砂轮和导轮需要固定在第一固定板和第二固定板开设的指定凹槽内,进而实现通过调节固定板距离方管的尺寸来调节砂轮和导轮距离方管的远近。3. The square tube cylindrical grinding processing automation equipment described in the utility model, the surface of the first fixing plate and the second fixing plate are processed with regularly arranged installation grooves, the first connecting piece and the second connecting piece The bottoms can be snapped into the mounting grooves on the upper surfaces of the first fixing plate and the second fixing plate to be fixed respectively. The grooves on the first fixed plate and the second fixed plate ensure that the processing personnel can make corresponding adjustments according to the width and length of the square tube material. It is determined that the grinding wheel and the guide wheel need to be fixed in the specified groove provided by the first fixing plate and the second fixing plate, and then the distance between the grinding wheel and the guide wheel and the square tube can be adjusted by adjusting the size of the fixing plate from the square tube.
本实用新型所述的方管外圆磨削加工自动化设备,具有结构简单,操作便捷,节约投资成本等优点The square tube cylindrical grinding processing automation equipment described in the utility model has the advantages of simple structure, convenient operation, saving investment cost, etc.
附图说明Description of drawings
下面结合附图和具体实施方式对本实用新型作进一步详细的说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.
图1是本实用新型的结构示意图。Fig. 1 is a structural representation of the utility model.
图2是本实用新型主视图。Fig. 2 is a front view of the utility model.
图3是本实用新型第二固定板的示意图。Fig. 3 is a schematic diagram of the second fixing plate of the present invention.
其中:1、支架,2、电机,3、皮带,4、主动轮,5、从动轮,6、输送带,7、支腿,8、固定螺栓,9、输送通道,10、第一固定板,11、第一连接件,12、第一调速器,13、第一显示屏,14、砂轮,15、第二固定板,16、第二连接件,17、第二调速器,18、第二显示屏,19、导轮,20、固定螺母,21、调速旋钮。Among them: 1. Bracket, 2. Motor, 3. Belt, 4. Driving wheel, 5. Driven wheel, 6. Conveyor belt, 7. Outrigger, 8. Fixing bolt, 9. Conveying channel, 10. First fixing plate , 11, the first connector, 12, the first governor, 13, the first display screen, 14, the grinding wheel, 15, the second fixed plate, 16, the second connector, 17, the second governor, 18 , the second display screen, 19, the guide wheel, 20, the fixing nut, 21, the speed regulating knob.
具体实施方式detailed description
如图1到图3所示,一种方管外圆磨削加工自动化设备,包括输送机构和设置于输送机构输出端的磨削机构;所述的输送机构包括支架1、电机2、皮带3、主动轮4、从动轮5和输送带6;所述的支架1包括前后设置的前侧支架和后侧支架,所述的前侧支架顶部设置有主动轮4,后侧支架顶部设置有从动轮5,所述的主动轮4和从动轮5之间设置有用于输送的输送带6,所述的主动轮4通过皮带3传动连接有电机2,使用于提供动力的电机2工作时,能够依次带动主动轮4和从动轮5转动,进而使输送带6输送工件。As shown in Figures 1 to 3, a square tube cylindrical grinding processing automation equipment includes a conveying mechanism and a grinding mechanism arranged at the output end of the conveying mechanism; the conveying mechanism includes a bracket 1, a motor 2, a belt 3, Drive wheel 4, driven wheel 5 and conveyer belt 6; Described support 1 comprises front side support and rear side support arranged front and back, described front side support top is provided with driving wheel 4, and rear side support top is provided with driven wheel 5. A conveyor belt 6 for conveying is arranged between the driving wheel 4 and the driven wheel 5, and the driving wheel 4 is connected to the motor 2 through a belt 3 transmission, so that when the motor 2 for providing power is working, it can sequentially Drive the driving wheel 4 and the driven wheel 5 to rotate, and then make the conveyor belt 6 convey the workpiece.
所述的磨削机构包括设置于中间的输送装置,以及分别设置于输送装置两侧的砂轮磨削装置和导轮磨削装置;所述的输送装置包括用于容纳方管的输送通道9和设置于输送通道9下方用于支撑输送通道9的支腿7;所述的输送通道9为U型槽道,U型槽道的两个侧壁加工有用于配合砂轮14和导轮19磨削加工的对应开口。所述的输送通道9同支腿7通过螺栓可拆卸连接。在对不同型号的方管进行磨削时,通过替换与材料相应的输送管道即可。支腿7通过固定螺栓8固定在地面上,使输送装置稳固固定于水平工作面上。The grinding mechanism includes a conveying device arranged in the middle, and a grinding wheel grinding device and a guide wheel grinding device respectively arranged on both sides of the conveying device; the conveying device includes a conveying channel 9 for accommodating square pipes and It is arranged under the delivery channel 9 to support the legs 7 of the delivery channel 9; the delivery channel 9 is a U-shaped channel, and the two side walls of the U-shaped channel are processed for grinding with the grinding wheel 14 and the guide wheel 19. Machined corresponding openings. The conveying channel 9 is detachably connected with the support leg 7 through bolts. When grinding different types of square tubes, it is sufficient to replace the conveying pipes corresponding to the materials. The legs 7 are fixed on the ground by fixing bolts 8, so that the conveying device is firmly fixed on the horizontal working surface.
所述的砂轮磨削装置包括设置于顶部的砂轮14,以及用于调速的第一调速器12和用于显示砂轮转速的第一显示屏13;所述的砂轮磨削装置底部设置有第一固定板10,所述的第一固定板10设置于水平工作面上,第一固定板10上部竖直设置有第一连接件11,所述的砂轮14设置于第一连接件11顶部;所述的第一调速器12固定于第一固定板10的右侧面,所述的第一显示屏13设置于第一调速器12上表面。Described emery wheel grinding device comprises the emery wheel 14 that is arranged on the top, and the first governor 12 that is used for speed regulation and the first display screen 13 that is used to display emery wheel rotating speed; The bottom of described emery wheel grinding device is provided with The first fixed plate 10, the first fixed plate 10 is arranged on the horizontal working surface, the first connecting piece 11 is vertically arranged on the upper part of the first fixed plate 10, and the grinding wheel 14 is arranged on the top of the first connecting piece 11 The first governor 12 is fixed on the right side of the first fixed plate 10, and the first display screen 13 is set on the upper surface of the first governor 12.
所述的导轮磨削装置包括设置于顶部的导轮19,以及用于调速的第二调速器17和用于显示导轮转速的第二显示屏18。所述的导轮磨削装置底部设置有第二固定板15,所述的第二固定板15设置于水平工作面上,第二固定板15上部竖直设置有第二连接件16,所述的导轮19设置于第二连接件16顶部。所述的第二调速器17固定于第二固定板15的右侧面,所述的第二显示屏18设置于第二调速器17上表面。The guide wheel grinding device includes a guide wheel 19 arranged on the top, a second governor 17 for speed regulation and a second display screen 18 for displaying the rotation speed of the guide wheel. The bottom of the guide wheel grinding device is provided with a second fixed plate 15, and the second fixed plate 15 is arranged on a horizontal working surface, and the second fixed plate 15 is vertically provided with a second connecting piece 16. The guide wheel 19 is arranged on the top of the second connecting piece 16 . The second governor 17 is fixed on the right side of the second fixing plate 15 , and the second display screen 18 is arranged on the upper surface of the second governor 17 .
所述的第一调速器12和第二调速器对应具有一个用于调控的调速旋钮21用于调节导轮和砂轮的速度,设有调速器和显示屏能够明确的知晓导轮和砂轮的速度,保证了两者速度的一致性,自动化程度高,提升工作效率。The first speed governor 12 and the second speed governor have a corresponding speed regulating knob 21 for adjusting the speed of the guide wheel and the grinding wheel, and the speed governor and the display screen can clearly know the speed of the guide wheel The speed of the grinding wheel and the speed of the grinding wheel ensure the consistency of the speed of the two, the degree of automation is high, and the work efficiency is improved.
所述的第一固定板10和第二固定板15上表面加工有规则排列的安装凹槽,第一连接件11和第二连接件16底部能够分别卡接于第一固定板10和第二固定板15上表面的安装凹槽内固定,并分别通过固定螺母20实现定位固定。The upper surfaces of the first fixing plate 10 and the second fixing plate 15 are processed with regularly arranged installation grooves, and the bottoms of the first connecting piece 11 and the second connecting piece 16 can be clamped on the first fixing plate 10 and the second fixing plate 10 respectively. The mounting grooves on the upper surface of the fixing plate 15 are fixed inside, and are positioned and fixed by fixing nuts 20 respectively.
本实用新型所述的方管外圆磨削加工自动化设备,是针对方管进行磨削加工设备是,自动化程度高,导轮的添加还有输送管道的铺设能够加快工作效率,根据方管外圆磨削的厚度以及方管的长度来调节设备相应的部位,调节好以后启动设备就能够进行磨削,从而实现了自动化,机械代替人工,效率提高。The square tube cylindrical grinding processing automation equipment described in the utility model is a grinding processing equipment for square tubes, and has a high degree of automation. The thickness of the circular grinding and the length of the square tube are used to adjust the corresponding parts of the equipment. After the adjustment is completed, the equipment can be started for grinding, thereby realizing automation, replacing manual labor with machinery, and improving efficiency.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. Any equivalent replacement or change of the new technical solution and the concept of the utility model shall be covered by the protection scope of the utility model.
Claims (7)
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| CN201720140257.6U CN206484368U (en) | 2017-02-16 | 2017-02-16 | Square tube Cylindrical Grinding Processes automation equipment |
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| CN201720140257.6U CN206484368U (en) | 2017-02-16 | 2017-02-16 | Square tube Cylindrical Grinding Processes automation equipment |
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| CN206484368U true CN206484368U (en) | 2017-09-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201720140257.6U Expired - Fee Related CN206484368U (en) | 2017-02-16 | 2017-02-16 | Square tube Cylindrical Grinding Processes automation equipment |
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| CN (1) | CN206484368U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114871869A (en) * | 2022-06-21 | 2022-08-09 | 深圳市友创智能设备有限公司 | Correcting equipment for guide wheel set of refiner |
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2017
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114871869A (en) * | 2022-06-21 | 2022-08-09 | 深圳市友创智能设备有限公司 | Correcting equipment for guide wheel set of refiner |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170912 Termination date: 20200216 |
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| CF01 | Termination of patent right due to non-payment of annual fee |