CN206484298U - The batch machining frock of off-centre operation on major key body - Google Patents
The batch machining frock of off-centre operation on major key body Download PDFInfo
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- CN206484298U CN206484298U CN201621491523.1U CN201621491523U CN206484298U CN 206484298 U CN206484298 U CN 206484298U CN 201621491523 U CN201621491523 U CN 201621491523U CN 206484298 U CN206484298 U CN 206484298U
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- 238000003754 machining Methods 0.000 title claims abstract description 15
- 238000003825 pressing Methods 0.000 claims abstract description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 11
- 238000005242 forging Methods 0.000 description 5
- 238000000227 grinding Methods 0.000 description 5
- 238000003672 processing method Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 239000003607 modifier Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000009960 carding Methods 0.000 description 1
- 210000000080 chela (arthropods) Anatomy 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000001419 dependent Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006011 modification reaction Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching Effects 0.000 description 1
- 230000000717 retained Effects 0.000 description 1
- 230000003068 static Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Abstract
The batch machining frock of off-centre operation on a kind of major key body, including clamp body, on the circumference of clamp body several workpiece slots are interval with along the length direction of clamp body, location-plate is provided with the two ends of clamp body, the locating slot relative with workpiece groove location is provided with location-plate, positioning hole is drilled with location-plate, alignment pin is loaded in positioning hole, the pressing plate being fixed on workpiece on clamp body is also equipped with clamp body.The utility model uses said structure, using can simultaneously four workpiece of clamping frock, can simultaneously four workpiece are processed, substantially increase production efficiency;Accurate clamping and positioning for workpiece cause process no longer to fully rely on the professional quality and fortune of operative employee so that the quality controllability of workpiece is strong, and the quality of product is sufficiently stable.
Description
Technical field:
The utility model is related to a kind of batch machining frock of off-centre operation on major key body, belongs to machining technique field.
Background technology:
In recent years, national automobile industry development was rapid, and consumer proposes higher requirement to the quality of automobile product, adjoint
And come is exactly that required precision of the sedan limousine to forging equipment is more and more tighter, the competition for forging and pressing manufacturing is also more and more sharp
It is strong.Therefore, the running precision of the forging equipments such as punching machine how is improved, is that each forging equipment manufacturer is required for conscientiously
The problem of research.
Main be healthy and strong is the equipment vital part in closed type single point press positive clutch, and the part eccentric throw is big, shape
Complexity, traditional process route is:Rough forging-line-boring machine milling both ends of the surface, centering-rough turn-modifier treatment-
Half smart car-rough mill-quench-grind.In conventional processes, rough forging need to be by the cylindrical forgings of Φ 150, and after rough turn
Two ends technique head need to be retained, for ensureing the centre bore required in smart car and grinding, clamped one time can only process one, life
Production is less efficient;The clamping operation of workpiece is completely dependent on the professional quality and fortune of operative employee in process, therefore is processed
The workpiece quality poor controllability gone out, the quality of product is very unstable, simultaneously as during processing workpiece rigidity compared with
Difference, the situation for easily occurring workpiece deformation, causes waste product, puzzlement is brought to production.
Utility model content:
The utility model provide a kind of major key body on off-centre operation batch machining frock, using can simultaneously clamping four
Four workpiece can be processed, substantially increase production efficiency by the frock of workpiece simultaneously;For workpiece accurate clamping and
Positioning causes process no longer to fully rely on the professional quality and fortune of operative employee so that the quality controllability of workpiece is strong, production
The quality of product is sufficiently stable;Meanwhile, fixation is played to workpiece during clamping, it is to avoid workpiece occur during processing by
In rigidity is poor and situation about deforming, it is to avoid the generation of waste product, brought convenience to production, solve and deposit in the prior art
The problem of.
The utility model is to solve the technical scheme that is used of above-mentioned technical problem:
The batch machining frock of off-centre operation on a kind of major key body, including clamp body, along clamp body on the circumference of clamp body
Length direction be interval with several workpiece slots, the two ends of clamp body be provided with location-plate, be provided with location-plate and workpiece
Be drilled with positioning hole on the relative locating slot of groove location, location-plate, alignment pin loaded in positioning hole, be also equipped with clamp body by
Workpiece is fixed on the pressing plate on clamp body.
The workpiece slot is 4.
The locating slot is 4.
The pressing plate is 4, is arranged on by bolt on clamp body.
The utility model uses said structure, using can simultaneously four workpiece of clamping frock, can simultaneously to four
Workpiece is processed, and substantially increases production efficiency;Accurate clamping and positioning for workpiece make it that process is no longer complete
By the professional quality and fortune of operative employee so that the quality controllability of workpiece is strong, and the quality of product is sufficiently stable;Meanwhile, dress
Fixation is played to workpiece during folder, it is to avoid the feelings deformed because rigidity is poor occur during processing for workpiece
Condition, it is to avoid the generation of waste product, brings convenience to production;The processing tool effectively utilizes the own characteristic of work piece, makes
Get up relatively simple, reduce production cost.
Brief description of the drawings:
Fig. 1 is the batch machining tool structure schematic diagram of off-centre operation on major key body of the present utility model;
Fig. 2 be in the utility model Fig. 1 A-A to cross section structure diagram;
Fig. 3 is the utility model Fig. 1 right side structural representation;
Fig. 4 is the structural representation of the utility model location-plate;
Fig. 5 is the structural representation of the utility model clamp body;
In figure, 1, clamp body, 101, workpiece slot, 2, pressing plate, 3, bolt, 4, location-plate, 401, locating slot, 402, positioning
Hole, 5, workpiece, 6, alignment pin.
Embodiment:
For the technical characterstic for illustrating this programme can be understood, below by embodiment, and its accompanying drawing is combined, to this reality
It is described in detail with new.
As Figure 1-5, on a kind of major key body off-centre operation batch machining frock, including clamp body 1, in clamp body 1
Several workpiece slots 101 are interval with along the length direction of clamp body on circumference, location-plate 4 is provided with the two ends of clamp body 1,
Location-plate 4 is provided with the locating slot 401 relative with the position of workpiece slot 101, location-plate 4 and is drilled with positioning hole 402, in positioning hole
Load alignment pin 6 in 402, the pressing plate 2 being fixed on workpiece on clamp body 1 is also equipped with clamp body 1.
The workpiece slot 101 is 4.
The locating slot 401 is 4.
The pressing plate 2 is 4, is arranged on by bolt on clamp body 1.
, it is necessary to by 2 location-plates with interior angle screw loaded on clamp body in the manufacturing process of processing tool, with roughly grinding
Workpiece two ends flat horizontal surface centering two ends locating slot, static balance is then done on lathe, if lay particular stress on if take on clamp body
The method for boring lightening hole, it is ensured that rotation is up to balance, and last trial cut is cut tests to processing tool.
Utilize the processing method using batch machining frock:
By taking the main processing method being healthy and strong in closed type single point press positive clutch as an example, processing method is as follows:
A, sawing machine blanking Φ the 70mm long 410mm of T9 round steel, modifier treatment ensure length in C630 lathe cars both ends of the surface
405mm, beat two ends centre bore.
B, two top clampings, full car are each cylindrical, the cylindrical equal allowance 1.2mm of wherein Φ 60f9, Φ 20h7, and remaining extremely schemes to get the bid
The size of note.
C, on X62W milling machines, using dividing head, top clamping, it is flat to rough mill two ends 20h7, allowance 1.2mm
D, the two top clamping on M1432A grinding machines, corase grind Φ 60f9, Φ 20h7 are cylindrical to Φ 61-0.02-0.04mm、Φ
21-0.02 -0.04mm。
E, M7130 surface grinding machines use mold clamping, corase grind two ends 20h7 it is flat to 21-0.02 -0.04Mm, it is ensured that two ends pair
Claim.
F, by 4 workpiece be arranged on major key body on off-centre operation batch machining frock on, step is as follows:
(1) bolt 3 of pressing plate 2 is unclamped, all pressing plates 2 are rotated to the axial direction of frock, workpiece 5 will have been roughly ground and used it
The flat horizontal surface at two ends is positioned, and is put into the workpiece slot 101 of clamp body 1;
(2) rotary pressure plate 2 to the vertical direction of workpiece 5, tighten bolt 3, make the workpiece pressing 5 of pressing plate 2;
(3) processing tool is arranged on lathe;
G, thick, half smart car off-centre operation, it is ensured that off-centre operation to workpiece circle center distance allowance 0.7-0.8mm.
H, pincers worker carry out chamfered to circular arc everywhere.
I, heat-treatment quenching HRC52-57.
J, by D, E step grind it is each cylindrical and flat to drawing size.
K, by 4 so that Φ 60f9 are cylindrical and the flat positioning of 20h7 is loaded in fixture for grinding machine, R75 off-centre operations are ground.
Dimensional accuracy to the off-centre operation on the major key body using this method processing is checked:
Analyzed in itself from part, the sizes of R75 ± 0.06 can not direct measurement, can only obtain indirectly, so only pass through chi
Very little chain calculating come determine four holes position diameter tolerance range.
According to part in fixture four scheme of installations, chain figure can be drawn to scale, be calculated as follows:In the dimension link
Primary data R1=0A=0B=OC=OD=68, R2=Φ 60H5 ÷ 2=30+0.065mm, A1=37 ± 0.05mm, e=±
0.01mm (this is alignment error of the fixture on lathe), A ∑s=R75 ± 0.05mm, this is closed-loop, and row Size calculation is public
Formula:
A∑max=R1max+A1max-R2min-emin
A∑min=R1min+A1min-R2max-emax
R1=68 ± 0.03mm is solved above, and in order that R75 ± 0.06mm does not make it exceed precision in process
Scope, by R1 tolerance range boil down to R1=68 ± 0.02mm, obtaining R75 ± 0.05mm. with above formula dimension chain calculating can see
Go out, the calculating after compression both ensure that the former R75 margin of tolerance, will not increase difficulty of processing again, it is clear that be feasible.
Above-mentioned embodiment cannot function as the limitation to the utility model protection domain, for the skill of the art
For art personnel, any alternate modification or conversion made to the utility model embodiment all fall within guarantor of the present utility model
In the range of shield.
Part is not described in detail for the utility model, is the known technology of those skilled in the art of the present technique.
Claims (4)
1. the batch machining frock of off-centre operation on a kind of major key body, it is characterised in that:Including clamp body, on the circumference of clamp body
Several workpiece slots are interval with along the length direction of clamp body, location-plate is provided with the two ends of clamp body, is set on location-plate
Have and be drilled with positioning hole on the locating slot relative with workpiece groove location, location-plate, alignment pin is loaded in positioning hole, on clamp body
Be also equipped with pressing plate workpiece being fixed on clamp body.
2. the batch machining frock of off-centre operation on major key body according to claim 1, it is characterised in that:The workpiece slot is
4.
3. the batch machining frock of off-centre operation on major key body according to claim 1, it is characterised in that:The locating slot is
4.
4. the batch machining frock of off-centre operation on major key body according to claim 1, it is characterised in that:The pressing plate is 4
It is individual, it is arranged on by bolt on clamp body.
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CN201621491523.1U CN206484298U (en) | 2016-12-30 | 2016-12-30 | The batch machining frock of off-centre operation on major key body |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106624900A (en) * | 2016-12-30 | 2017-05-10 | 山东金辰机械股份有限公司 | Batch machining tool for eccentric circle on main key body and machining method utilizing tool |
-
2016
- 2016-12-30 CN CN201621491523.1U patent/CN206484298U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106624900A (en) * | 2016-12-30 | 2017-05-10 | 山东金辰机械股份有限公司 | Batch machining tool for eccentric circle on main key body and machining method utilizing tool |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Batch machining tool for eccentric circle on main key body and machining method utilizing tool Effective date of registration: 20171122 Granted publication date: 20170912 Pledgee: Xining national low-carbon industrial fund Cci Capital Ltd Pledgor: JINCHEN MACHINERY CO., LTD. Registration number: 2017370010077 |