CN206477237U - A kind of Athey wheel road face repair robot system - Google Patents
A kind of Athey wheel road face repair robot system Download PDFInfo
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Abstract
本实用新型公开了一种履带轮道面修复机器人系统,包括具有动力系统的机器人本体,机器人本体上安装有机械臂,机械臂上安装有路面修复装置;机器人本体上还设有用于控制机械臂的控制系统,控制系统具有无线信号接收装置,控制系统和机械臂电连接。具体的,所述路面修复装置包括灌浆装置和/或冲击钻头和/或开缝装置。采用本实用新型的机器人系统能够实现智能化修复,由于只需要人工远程干预,因此,一定程度上提高了修复时的安全性;集成了模块化机械臂,可以根据实际情况进行拆装组合,并更换末端修复工具,提高了模块化机械臂的使用效率。
The utility model discloses a crawler wheel road surface repair robot system, which comprises a robot body with a power system, a mechanical arm is installed on the robot body, and a road surface repair device is installed on the mechanical arm; The control system has a wireless signal receiving device, and the control system is electrically connected with the mechanical arm. Specifically, the road surface repairing device includes a grouting device and/or a percussion drill and/or a slotting device. Using the robot system of the utility model can realize intelligent repair, because only manual remote intervention is required, so the safety during repair is improved to a certain extent; the modularized mechanical arm is integrated, which can be disassembled and combined according to the actual situation, and Replacement of the end repair tool improves the efficiency of the modular robotic arm.
Description
技术领域technical field
本实用新型涉及一种履带轮道面修复机器人系统,属于道路修复技术领域。The utility model relates to a track wheel road surface repair robot system, which belongs to the technical field of road repair.
背景技术Background technique
高速公路建成以后,为了保证通行安全性和效率,需要定期检修养护。随着中国高速公路通车里程的快速增长、道路服务年限的增加,高速公路已进入建设与养护并重的时期,2000年以前建成的1万多公里高速公路已全面进入大修期,2008年底以前建成的5万多公里高速公路也普遍进入缺陷责任期后的正常维修养护期,养护行业整体人员规模增长迅速。高速公路养护包括路基养护、路面养护、桥涵养护、通道养护、隧道养护、标志标线养护、房屋养护、机电设施养护等等,其中路面养护是高速公路养护的重要内容。路面养护的前提是对路面状况的检测与评估。After the expressway is completed, in order to ensure the safety and efficiency of traffic, it needs regular maintenance. With the rapid increase in the mileage of expressways in China and the increase in the service life of the roads, expressways have entered a period of equal emphasis on construction and maintenance. Expressways with more than 50,000 kilometers have generally entered the normal maintenance period after the defect liability period, and the overall personnel scale of the maintenance industry has grown rapidly. Expressway maintenance includes subgrade maintenance, pavement maintenance, bridge maintenance, channel maintenance, tunnel maintenance, sign marking maintenance, house maintenance, electromechanical facility maintenance, etc., among which road surface maintenance is an important part of expressway maintenance. The premise of pavement maintenance is the detection and evaluation of pavement conditions.
目前,路面状况检测与修复主要靠人工与设备配合的方式,但是,该方式在工作效率、人身安全、修复速度等方面存在一定缺陷。随着科技的发展,陆续出现了一些路面修复设备,但上述设备一般自动化程度较低,或者体积较大,不适合现代精准的路面修复需求,而且,也容易造成人力物力的不必要损失。At present, pavement condition detection and repair mainly rely on the cooperation of manual and equipment. However, this method has certain defects in terms of work efficiency, personal safety, and repair speed. With the development of science and technology, some road repair equipment have appeared one after another, but the above-mentioned equipment is generally less automated or larger in size, which is not suitable for modern and accurate road repair needs, and it is easy to cause unnecessary loss of manpower and material resources.
实用新型内容Utility model content
本实用新型的目的在于,提供一种履带轮道面修复机器人系统,采用自动化式的设计理念,能够有效提高修复速度以及修复效率。The purpose of the utility model is to provide a track wheel road surface repair robot system, which can effectively improve the repair speed and repair efficiency by adopting an automatic design concept.
为解决上述技术问题,本实用新型采用如下的技术方案:In order to solve the problems of the technologies described above, the utility model adopts the following technical solutions:
一种履带轮道面修复机器人系统,包括具有动力系统的机器人本体,机器人本体上安装有机械臂,机械臂上安装有路面修复装置形成一套道面机器人修复系统;机器人本体上还设有用于控制机械臂的控制系统,控制系统具有无线信号接收装置,控制系统和机械臂电连接。具体的,所述路面修复装置包括灌浆装置和/或冲击钻头和/或开缝装置。机械臂可以选用电驱动的,电动机械臂在驱动方面主要由电机、减速器、驱动器等组成,电机在驱动器的控制下启动或者停止,通过控制电机的启动、停止经减速器反应在机械臂的机械活动上。机械臂也可以选用液压/气压式机械臂,液压/气压式机械臂在驱动方面主要由液压/气压泵、液压/气压缸、溢流阀、节流阀、换向阀、顺序阀等组成,从而驱动机械臂运动。A crawler road surface repair robot system, including a robot body with a power system, a robot arm is installed on the robot body, a road surface repair device is installed on the robot arm to form a road surface robot repair system; the robot body is also equipped with Control the control system of the mechanical arm, the control system has a wireless signal receiving device, and the control system is electrically connected with the mechanical arm. Specifically, the road surface repairing device includes a grouting device and/or a percussion drill and/or a slotting device. The mechanical arm can be driven by electricity. The electric mechanical arm is mainly composed of a motor, a reducer, and a driver. mechanical activity. The mechanical arm can also be a hydraulic/pneumatic mechanical arm. The hydraulic/pneumatic mechanical arm is mainly composed of a hydraulic/pneumatic pump, a hydraulic/pneumatic cylinder, an overflow valve, a throttle valve, a reversing valve, and a sequence valve. Thereby driving the movement of the mechanical arm.
作为其中一种可实施方式,所述机械臂由若干依次相互铰接的连杆组成,相邻的连杆之间通过驱动机构相连;所述驱动机构的数量大于或者等于4个,且小于或者等于7个,所述驱动机构采用液压、气压或电动作为驱动形式,完成一系列的道面修复工作,需要机械臂具有至少4个自由度,机械臂的自由度是由驱动机构实现的,例如:驱动机构采用电机,则通过电机带动连杆发生转动,一个驱动机构能够增加一个自由度,所以驱动机构的数量至少是4个。值得注意的是,在非使用状态下,模块化机械臂处于零点位置,模块化机械臂收缩,从而降低了机器人重心,使得运行更为平稳,也缩小了整体的占用空间,避免了可能出现的磕碰所带来的损伤;在使用状态下模块化机械臂展开,通过模块化机械臂上搭载的工业相机等辅助设备对待修复区域进行定位,随后利用末端的冲击钻头对修复区域进行清理,清理完成后,利用灌浆设备对该区域灌注混凝土,凝结后,利用路面检测设备对修复效果进行检验。As one of the possible implementations, the mechanical arm is composed of a number of connecting rods that are sequentially articulated, and adjacent connecting rods are connected by a driving mechanism; the number of the driving mechanisms is greater than or equal to four, and less than or equal to 7, the driving mechanism adopts hydraulic pressure, pneumatic or electric as the driving form to complete a series of pavement repair work, requiring the mechanical arm to have at least 4 degrees of freedom. The degree of freedom of the mechanical arm is realized by the driving mechanism, for example: The driving mechanism adopts a motor, and the motor drives the connecting rod to rotate, and one driving mechanism can increase one degree of freedom, so the number of driving mechanisms is at least four. It is worth noting that in the non-use state, the modular manipulator is at the zero position, and the modular manipulator shrinks, thereby lowering the center of gravity of the robot, making the operation more stable, and reducing the overall occupied space, avoiding possible Damage caused by bumps; the modular robotic arm is unfolded in use, and the area to be repaired is positioned by the auxiliary equipment such as the industrial camera on the modular robotic arm, and then the repaired area is cleaned with the impact drill at the end, and the cleaning is completed Finally, use grouting equipment to pour concrete into the area, and after setting, use road surface testing equipment to test the repair effect.
作为机器人本体的一种驱动方式,所述机器人本体的动力系统包括履带轮、减速机构、动力机构和电源装置,电源装置和动力机构电连接,动力机构和减速机构相连,减速机构和履带轮相连。采用履带轮驱动机器人本体,使得机器人本体具备全方位移动以及一定的越障能力。As a driving method of the robot body, the power system of the robot body includes a crawler wheel, a speed reduction mechanism, a power mechanism and a power supply device, the power supply device is electrically connected to the power mechanism, the power mechanism is connected to the speed reduction mechanism, and the speed reduction mechanism is connected to the track wheel . The crawler wheel is used to drive the robot body, so that the robot body can move in all directions and have a certain ability to overcome obstacles.
前述的一种履带轮道面修复机器人系统中,所述控制系统包括全球定位系统、陀螺仪、编码器和避障激光雷达,本系统还包括用于远程控制所述机器人本体的远程监控辅助系统,远程监控辅助系统和机器人本体无线通讯连接。远程监控辅助系统用于控制机器人本体的移动,以及机器人本体上检测设备、修复装置和机械臂的运行。机器人本体的导航采用基于全球定位系统、陀螺仪、编码器以及避障激光雷达多传感数据融合的导航方案,实现了室外厘米级的高精度导航和检测数据的位置标定;在模块化机械臂控制方面,采用了基于旋量理论的模块化机械臂标定方法,该方法可以较好的弥补DH参数方法因模型误差导致的精度问题。In the aforesaid crawler track surface repair robot system, the control system includes a global positioning system, a gyroscope, an encoder and an obstacle avoidance laser radar, and the system also includes a remote monitoring auxiliary system for remotely controlling the robot body , the remote monitoring auxiliary system is connected with the robot body through wireless communication. The remote monitoring auxiliary system is used to control the movement of the robot body, as well as the operation of the detection equipment, repair device and mechanical arm on the robot body. The navigation of the robot body adopts a navigation scheme based on multi-sensing data fusion of global positioning system, gyroscope, encoder and obstacle avoidance lidar, which realizes outdoor centimeter-level high-precision navigation and position calibration of detection data; In terms of control, a modular manipulator calibration method based on the screw theory is adopted, which can better compensate for the accuracy problem caused by the model error of the DH parameter method.
前述的一种履带轮道面修复机器人系统中,所述动力系统包括两组万向轮和一组驱动轮,驱动轮位于两组万向轮之间,每个驱动轮均具有独立的驱动装置。此种驱动方式相比履带轮和麦克纳姆轮结构形式更加简洁,便于以后的维护工作,并且成本相对交底,且能够承受较大的重量。In the aforementioned track wheel road surface repair robot system, the power system includes two sets of universal wheels and a set of driving wheels, the driving wheels are located between the two sets of universal wheels, and each driving wheel has an independent driving device . Compared with the track wheel and Mecanum wheel, this driving method has a simpler structure, which is convenient for future maintenance, and the cost is relatively low, and it can bear a large weight.
前述的一种履带轮道面修复机器人系统中,所述动力系统包括四个驱动轮,每个驱动轮均具有独立的驱动装置。采用四轮独立驱动提高了机器人本体的机动性,提高了相应速度,同时,相较于两轮差速方式,减小了低速时的转弯半径,使得控制更为轻便;并且,采用四轮毂电机驱动并结合兼有电动、发电回馈和电磁制动多功能的轮毂电机技术,可以使机器人本体在下坡等路况下实现对动能能量的回收,以节能和提高续航能力。机器人本体也可以采用麦克纳姆轮,麦克纳姆轮较多的有点,可实现直行、45度斜行、横行、原地转向等全方位运动,系统灵活性大幅提升,并且,具有更好的载重能力。In the aforementioned track wheel track surface repair robot system, the power system includes four driving wheels, and each driving wheel has an independent driving device. The use of four-wheel independent drive improves the mobility of the robot body and increases the corresponding speed. At the same time, compared with the two-wheel differential mode, it reduces the turning radius at low speeds, making the control easier; and, using four-wheel hub motors Driving and combining the hub motor technology with multiple functions of electric power, power generation feedback and electromagnetic braking can enable the robot body to recover kinetic energy under road conditions such as downhill, so as to save energy and improve battery life. The robot body can also use mecanum wheels. There are more mecanum wheels, which can realize all-round movements such as straight travel, 45-degree oblique travel, horizontal travel, and in-situ steering. The system flexibility is greatly improved, and it has better load capacity.
前述的一种履带轮道面修复机器人系统中,作为机械臂的另一种实施方式,所述机械臂包括安装底座,安装底座上固定有支撑架,支撑架上铰接有第一连杆,支撑架连接第一连杆的中部,第一连杆的端部和第二连杆铰接;还包括第一伸缩装置和第二伸缩装置,第一伸缩装置一端连接支撑架,另一端连接第一连杆;第二伸缩装置一端连接支撑架另一端连接第二连杆,第二连杆的端部设有用于安装路面修复装置的工具安装位。此种形式的机械臂结构更加紧凑,并且成本更低。In the aforesaid crawler track surface repair robot system, as another embodiment of the mechanical arm, the mechanical arm includes a mounting base, a support frame is fixed on the mounting base, and a first connecting rod is hinged on the support frame to support The frame connects the middle part of the first connecting rod, and the end of the first connecting rod is hinged with the second connecting rod; it also includes a first telescopic device and a second telescopic device, one end of the first telescopic device is connected to the support frame, and the other end is connected to the first connecting rod. Rod; one end of the second telescopic device is connected to the support frame and the other end is connected to the second connecting rod, and the end of the second connecting rod is provided with a tool installation position for installing the road surface repair device. This form of robotic arm is more compact and less expensive.
前述的一种履带轮道面修复机器人系统中,所述机器人本体上安装有双目相机,双目相机和所述控制系统电连接;双目相机用于收集路面图像信息并传输给控制系统,控制系统对接收到的路面图像信息进行滤波、边缘检测处理、裂缝图像二值化、裂缝分类、形态学方法测量裂缝尺寸、修复区域标定与地图匹配、最优路径选择,然后控制系统控制机械臂和路面修复装置对路面进行修复工作。In the aforesaid track wheel road surface repair robot system, a binocular camera is installed on the robot body, and the binocular camera is electrically connected to the control system; the binocular camera is used to collect road surface image information and transmit it to the control system, The control system performs filtering, edge detection processing, crack image binarization, crack classification, crack size measurement by morphological method, repair area calibration and map matching, and optimal path selection on the received road surface image information, and then the control system controls the mechanical arm and road surface repair device to repair the road surface.
本实用新型还公开了一种道面修复方法,包括以下方法:控制机器人本体移动至道面指定的位置;人工确定待修复区域的关键点坐标;人工设定道面的修复区域以及修复方法,机器人本体根据待修复区域位置规划道面检测路径;控制机器人本体沿所述道面检测路径移动到待修复区域,通过机械臂将冲击钻头或灌浆装置或开缝装置定位到指定位置,根据人工设定的道面修复方法对道面进行钻孔和/或灌浆和/或开缝;采集修复后的道面信息数据,对道面信息数据进行实时监控分析或延后分析,确定修复效果。机械臂通过预先输入的坐标信息确定检修的位置,使用冲击钻头对待修复区域进行钻孔作业,然后使用灌浆设备将混凝土等混合物注入钻孔区域。The utility model also discloses a pavement repair method, which includes the following methods: controlling the robot body to move to a designated position on the pavement; manually determining the key point coordinates of the area to be repaired; manually setting the pavement repair area and the repair method, The robot body plans the pavement detection path according to the position of the area to be repaired; the robot body is controlled to move to the area to be repaired along the road surface detection path, and the impact drill bit or the grouting device or the slotting device is positioned to the designated position through the mechanical arm. Drill and/or grout and/or slit the pavement according to the specified pavement repair method; collect the repaired pavement information data, and perform real-time monitoring and analysis or delayed analysis on the pavement information data to determine the repair effect. The robotic arm determines the location of the repair through the pre-input coordinate information, uses the percussion drill to drill the area to be repaired, and then uses the grouting equipment to inject concrete and other mixtures into the drilled area.
前述的道面修复方法中,对路面基层松散的路面病害进行钻孔、灌浆修复;所述钻孔、灌浆修复包括下述方法:在待修复路面表面钻孔,从而得到灌浆孔,然后将氧化沥青或水泥浆注入灌浆孔以填充混凝土板下空隙,重建路面板的均匀整体强度。采用此种方法修复基层松散的路面,能够提高路面的质量,提高其承载能力,防止出现变形、塌陷等问题。In the aforesaid pavement repair method, the loose pavement defects of the pavement base are drilled and grouted; the drilled and grouted repairs include the following methods: drilling on the surface of the pavement to be repaired to obtain grouting holes, and then oxidized Asphalt or grout is injected into the grout holes to fill the voids under the concrete slab, rebuilding the uniform overall strength of the pavement slab. Using this method to repair the loose pavement of the base can improve the quality of the pavement, increase its bearing capacity, and prevent problems such as deformation and collapse.
前述的道面修复方法中,通过开缝、灌浆修复路面的裂缝病害;所述开缝、灌浆修复包括下述方法:开缝,按照设计的开槽尺寸,预先调节好开槽深度,然后进行开槽作业;清缝:用吹风设备将槽内的碎渣及裂缝两侧至少10cm范围内的灰尘清扫干净;灌缝:用灌浆设备将密封胶均匀地灌入槽内。In the aforementioned pavement repair method, the crack disease of the pavement is repaired by slotting and grouting; the repairing of the slotting and grouting includes the following methods: slotting, adjusting the slotting depth in advance according to the designed slotting size, and then performing Grooving operation; seam cleaning: use blower equipment to clean the debris in the groove and dust within at least 10cm on both sides of the crack; filling seam: use grouting equipment to evenly pour the sealant into the groove.
与现有技术相比,1、本实用新型的道面检修机器人系统,采用了高精度的室外导航系统、模块化机械臂系统以及可拆卸的工具头,可以实现对路面的自主修复,修复效率、经济型和安全性得到大幅提升,系统综合性能较好;Compared with the prior art, 1. The road surface maintenance robot system of the present utility model adopts a high-precision outdoor navigation system, a modular mechanical arm system and a detachable tool head, which can realize the autonomous repair of the road surface and improve the repair efficiency. , economy and safety have been greatly improved, and the overall performance of the system is better;
2、本实用新型采用“宏观遥控、微观自主、远程监控”的控制方式,可自主规划到达待修复区路径、实施修复作业;机器人本体运动到指定位置后,利用模块化机械臂的工业相机等设备,对修复区域进行定位,并采用冲击钻头、灌浆设备等工具对地面完成修复,可通过自动、半自动方式对修复工具进行切换,实现了智能化修复,由于较少需要人工干预,提高了修复过程的安全性;2. The utility model adopts the control method of "macro remote control, micro autonomy, and remote monitoring", which can independently plan the path to the area to be repaired and carry out repair operations; after the robot body moves to the designated position, it can use the industrial camera of the modular manipulator, etc. Equipment, to locate the repair area, and use impact drills, grouting equipment and other tools to complete the repair on the ground. The repair tools can be switched automatically and semi-automatically, realizing intelligent repair. Since there is less need for manual intervention, the repair is improved. process safety;
3、本实用新型采用基于GPS、陀螺仪、编码器以及激光雷达多传感数据融合的导航方案,实现了室外厘米级的高精度导航,极大地提高了定位的准确性;3. The utility model adopts a navigation scheme based on GPS, gyroscope, encoder and lidar multi-sensing data fusion, which realizes outdoor centimeter-level high-precision navigation and greatly improves the accuracy of positioning;
4、本实用新型集成模块化机械臂,该模块化机械臂可根据需要进行变换不同自由度,并且末端设备可更换为冲击钻头、灌浆设备等工具,因此,可以实现一臂多用,提高了模块化机械臂的利用效率;4. The utility model integrates a modular mechanical arm, which can be transformed into different degrees of freedom according to needs, and the terminal equipment can be replaced with impact drills, grouting equipment and other tools. Therefore, one arm can be used for multiple purposes, and the modular utilization efficiency of the robotic arm;
5、本实用新型的修复位置及方法可以通过人为制定,并采用工业摄像机对修复情况进行确认,提升了修复的准确性,并保证修复效果;5. The repair position and method of the utility model can be manually formulated, and industrial cameras are used to confirm the repair situation, which improves the accuracy of the repair and ensures the repair effect;
6、本实用新型移动平台采用履带轮作为移动机构,可以实现全方位移动,并且,具备一定的越障能力,可以更加灵活的设定机器人本体的行走路线,进而更高效地完成修复作业。6. The mobile platform of the utility model adopts track wheels as the moving mechanism, which can realize all-round movement, and has a certain ability to overcome obstacles, and can more flexibly set the walking route of the robot body, and then complete the repair work more efficiently.
7、本实用新型所述的履带轮道面修复机器人系统还可与多个同类型机器人协同工作模式,可进一步提升修复效率。7. The crawler road surface repair robot system described in the present invention can also cooperate with multiple robots of the same type to further improve repair efficiency.
附图说明Description of drawings
图1是机器人本体的一种实施例的运行状态结构示意图;Fig. 1 is a schematic diagram of the operating state structure of an embodiment of the robot body;
图2是机械臂的一种实施例的结构示意图;Fig. 2 is a schematic structural view of an embodiment of a mechanical arm;
图3是模块化机械臂使用冲击钻头的实施例示意图;Fig. 3 is a schematic diagram of an embodiment of a modular mechanical arm using a percussion drill;
图4是动力系统的部分电气连接关系示意图;Fig. 4 is a schematic diagram of some electrical connections of the power system;
图5是动力系统一种实施例的结构示意图;Fig. 5 is a schematic structural view of an embodiment of a power system;
图6是机械臂的另一种实施例的结构示意图;Fig. 6 is a schematic structural view of another embodiment of the mechanical arm;
图7是机器人本体非运行状态的结构示意图;Fig. 7 is a schematic structural view of the non-running state of the robot body;
图8是模块化机械臂使用开缝装置的实施例示意图;Fig. 8 is a schematic diagram of an embodiment of a modular robotic arm using a slotting device;
图9是机器人本体采用麦克纳姆轮的实施例示意图;Fig. 9 is a schematic diagram of an embodiment in which the robot body adopts a Mecanum wheel;
图10是机器人本体采用四轮驱动的实施例示意图;Fig. 10 is a schematic diagram of an embodiment in which the robot body adopts four-wheel drive;
图11是含远程监控辅助系统结构示图的机器人系统整体示意图;Fig. 11 is an overall schematic diagram of a robot system including a structural diagram of a remote monitoring auxiliary system;
图12是机器人本体工作模式示意图。Fig. 12 is a schematic diagram of the working mode of the robot body.
附图标记:1-动力系统,2-机器人本体,3-机械臂,4-路面修复装置,5-连杆,6-驱动机构,7-履带轮,8-减速机构,9-动力机构,10-电源装置,11-驱动轮,12-驱动装置,13-万向轮,14-支撑架,15-第一伸缩装置,16-第一连杆,17-第二伸缩装置,18-安装位,19-第二连杆,20-安装底座,21-操作台,22-监控屏幕,23-改装车,24-电源装置,25-控制机柜。Reference signs: 1-power system, 2-robot body, 3-mechanical arm, 4-road repair device, 5-connecting rod, 6-drive mechanism, 7-track wheel, 8-reduction mechanism, 9-power mechanism, 10-power supply device, 11-driving wheel, 12-driving device, 13-universal wheel, 14-support frame, 15-first telescopic device, 16-first connecting rod, 17-second telescopic device, 18-installation Position, 19-second connecting rod, 20-installation base, 21-operating table, 22-monitoring screen, 23-modified vehicle, 24-power supply unit, 25-control cabinet.
下面结合附图和具体实施方式对本实用新型作进一步的说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is further described.
具体实施方式detailed description
本实用新型的实施例1:一种履带轮道面修复机器人系统,包括具有动力系统1的机器人本体2,机器人本体2上安装有机械臂3,机械臂3上安装有路面修复装置4形成一套道面机器人修复系统;机器人本体2上还设有用于控制机械臂3的控制系统,控制系统具有无线信号接收装置,控制系统和机械臂3电连接。具体的,所述路面修复装置4包括灌浆装置。灌浆装置由安装底座、连接头、软管、筒体等组成,通过气压、液压等形式将混合物注入裂缝或修补区域。本实施例中,所述机械臂3由若干依次相互铰接的连杆5组成,相邻的连杆5之间通过驱动机构6相连;所述驱动机构6等于6个,所述驱动机构6采用液压、气压或电动作为驱动形式,根据用户需求组装为更低自由度机械臂系统,其末端可加装冲击钻头、灌浆装置、开缝装置等。Embodiment 1 of the present utility model: a crawler road surface repair robot system, including a robot body 2 with a power system 1, a robot arm 3 is installed on the robot body 2, and a road surface repair device 4 is installed on the robot arm 3 to form a A robot repair system on the track surface; the robot body 2 is also provided with a control system for controlling the mechanical arm 3 , the control system has a wireless signal receiving device, and the control system is electrically connected to the mechanical arm 3 . Specifically, the road surface restoration device 4 includes a grouting device. The grouting device is composed of a mounting base, a connector, a hose, a cylinder, etc., and the mixture is injected into cracks or repaired areas through air pressure, hydraulic pressure, etc. In this embodiment, the mechanical arm 3 is composed of several connecting rods 5 which are hinged to each other in turn, and the adjacent connecting rods 5 are connected by a driving mechanism 6; the driving mechanism 6 is equal to 6, and the driving mechanism 6 adopts Hydraulic, pneumatic or electric drive forms are assembled into a lower-degree-of-freedom robotic arm system according to user needs, and impact drills, grouting devices, and slotting devices can be installed at the end.
所述机器人本体2的动力系统1包括履带轮7、减速机构8、动力机构9和电源装置10,电源装置10和动力机构9电连接,动力机构9和减速机构8相连,减速机构8和履带轮7相连。所述控制系统包括全球定位系统、陀螺仪、编码器和避障激光雷达,本系统还包括用于远程控制所述机器人本体2的远程监控辅助系统,远程监控辅助系统和机器人本体2无线通讯连接。远程监控辅助系统包括操作台21、监控屏幕22和控制机柜25,操作台21和监控屏幕22均和控制机柜25电连接;机器人本体1、机械臂3与远程监控辅助系统间通过无线通讯方式收发信息。The power system 1 of the robot body 2 includes a track wheel 7, a speed reduction mechanism 8, a power mechanism 9 and a power supply unit 10, the power supply unit 10 is electrically connected to the power mechanism 9, the power mechanism 9 is connected to the speed reduction mechanism 8, and the speed reduction mechanism 8 is connected to the crawler belt. Wheel 7 is connected. The control system includes a global positioning system, a gyroscope, an encoder and an obstacle avoidance laser radar. The system also includes a remote monitoring auxiliary system for remotely controlling the robot body 2, and the remote monitoring auxiliary system is connected to the robot body 2 through wireless communication. . The remote monitoring auxiliary system includes an operation console 21, a monitoring screen 22 and a control cabinet 25. The operation console 21 and the monitoring screen 22 are electrically connected to the control cabinet 25; information.
所述机器人本体2上安装有双目相机,双目相机和所述控制系统电连接;双目相机用于收集路面图像信息并传输给控制系统,控制系统对接收到的路面图像信息进行滤波、边缘检测处理、裂缝图像二值化、裂缝分类、形态学方法测量裂缝尺寸、修复区域标定与地图匹配、最优路径选择,然后控制系统控制机械臂3和路面修复装置4对路面进行修复工作。A binocular camera is installed on the robot body 2, and the binocular camera is electrically connected to the control system; the binocular camera is used to collect road surface image information and transmit it to the control system, and the control system filters the received road surface image information, Edge detection processing, crack image binarization, crack classification, crack size measurement by morphological method, repair area calibration and map matching, optimal path selection, and then the control system controls the mechanical arm 3 and the road repair device 4 to repair the road surface.
实施例2:一种履带轮道面修复机器人系统,包括具有动力系统1的机器人本体2,机器人本体2上安装有机械臂3,机械臂3上安装有路面修复装置4形成一套道面机器人修复系统;机器人本体2上还设有用于控制机械臂3的控制系统,控制系统具有无线信号接收装置,控制系统和机械臂3电连接。所述路面修复装置4包括冲击钻头。冲击钻头主要由大功率电机、散热风扇、置顶式冲击模块、钻头夹具以及钻头组成,并通过电连接的方式为冲击钻头提供能源。Embodiment 2: A crawler road surface repair robot system, including a robot body 2 with a power system 1, a robot arm 3 is installed on the robot body 2, and a road surface repair device 4 is installed on the robot arm 3 to form a road surface robot Repair system; the robot body 2 is also provided with a control system for controlling the mechanical arm 3 , the control system has a wireless signal receiving device, and the control system is electrically connected with the mechanical arm 3 . The road repairing device 4 includes a percussion drill. The impact drill is mainly composed of a high-power motor, a cooling fan, a top-mounted impact module, a drill fixture, and a drill, and provides energy for the impact drill through electrical connections.
所述机械臂3由若干依次相互铰接的连杆5组成,相邻的连杆5之间通过驱动机构6相连;本实施例中,所述驱动机构6等于4个,所述驱动机构6采用液压、气压或电动作为驱动形式。所述控制系统包括全球定位系统、陀螺仪、编码器和避障激光雷达,本系统还包括用于远程控制所述机器人本体2的远程监控辅助系统,远程监控辅助系统和机器人本体2无线通讯连接。机器人本体1采集道面以及路面以下的地质信息,然后将采集到的信息发送给远程监控辅助系统,远程监控辅助系统可以是改装车的形式(如图11所示),在改装车内设有电源装置24、控制机柜25、操作台14和监控屏幕22,监控屏幕22为多屏显示系统,电源装置24为远程监控辅助系统供电,检测到的地质信息首先被发送到控制机柜25,然后通过监控屏幕22显示,可以通过操作台21处理采集到的地质信息;同时远程监控辅助系统也可以用于控制机器人本体1的工作状态,还可以作为机器人本体的远程运输及存放装置。所述动力系统1包括两组万向轮13和一组驱动轮11,驱动轮11位于两组万向轮13之间,每个驱动轮11均具有独立的驱动装置12。The mechanical arm 3 is composed of several connecting rods 5 which are hinged to each other in turn, and the adjacent connecting rods 5 are connected by a driving mechanism 6; in this embodiment, the driving mechanism 6 is equal to 4, and the driving mechanism 6 adopts Hydraulic, pneumatic or electric as drive form. The control system includes a global positioning system, a gyroscope, an encoder and an obstacle avoidance laser radar. The system also includes a remote monitoring auxiliary system for remotely controlling the robot body 2, and the remote monitoring auxiliary system is connected to the robot body 2 through wireless communication. . The robot body 1 collects geological information on the road surface and below the road surface, and then sends the collected information to the remote monitoring auxiliary system. The remote monitoring auxiliary system can be in the form of a refitted car (as shown in Figure 11), and there are Power supply device 24, control cabinet 25, operation console 14 and monitoring screen 22, monitoring screen 22 is a multi-screen display system, power supply device 24 supplies power for the remote monitoring auxiliary system, the detected geological information is first sent to the control cabinet 25, and then through The monitoring screen 22 shows that the collected geological information can be processed through the console 21; meanwhile, the remote monitoring auxiliary system can also be used to control the working state of the robot body 1, and can also be used as a remote transportation and storage device for the robot body. The power system 1 includes two sets of universal wheels 13 and one set of driving wheels 11 , the driving wheels 11 are located between the two sets of universal wheels 13 , and each driving wheel 11 has an independent driving device 12 .
所述机器人本体2上安装有双目相机,双目相机和所述控制系统电连接;双目相机用于收集路面图像信息并传输给控制系统,控制系统对接收到的路面图像信息进行滤波、边缘检测处理、裂缝图像二值化、裂缝分类、形态学方法测量裂缝尺寸、修复区域标定与地图匹配、最优路径选择,然后控制系统控制机械臂3和路面修复装置4对路面进行修复工作。A binocular camera is installed on the robot body 2, and the binocular camera is electrically connected to the control system; the binocular camera is used to collect road surface image information and transmit it to the control system, and the control system filters the received road surface image information, Edge detection processing, crack image binarization, crack classification, crack size measurement by morphological method, repair area calibration and map matching, optimal path selection, and then the control system controls the mechanical arm 3 and the road repair device 4 to repair the road surface.
实施例3:一种履带轮道面修复机器人系统,包括具有动力系统1的机器人本体2,机器人本体2上安装有机械臂3,机械臂3上安装有路面修复装置4形成一套道面机器人修复系统;机器人本体2上还设有用于控制机械臂3的控制系统,控制系统具有无线信号接收装置,控制系统和机械臂3电连接。所述路面修复装置4包括开缝装置。Embodiment 3: A crawler road surface repair robot system, including a robot body 2 with a power system 1, a robot arm 3 is installed on the robot body 2, and a road surface repair device 4 is installed on the robot arm 3 to form a road surface robot Repair system; the robot body 2 is also provided with a control system for controlling the mechanical arm 3 , the control system has a wireless signal receiving device, and the control system is electrically connected with the mechanical arm 3 . The road repairing device 4 includes a slotting device.
所述控制系统包括全球定位系统、陀螺仪、编码器和避障激光雷达,本系统还包括用于远程控制所述机器人本体2的远程监控辅助系统,远程监控辅助系统和机器人本体2无线通讯连接。所述动力系统1包括四个驱动轮11,每个驱动轮11均具有独立的驱动装置12。所述机械臂3包括安装底座20,安装底座20上固定有支撑架14,支撑架14上铰接有第一连杆16,支撑架14连接第一连杆16的中部,第一连杆16的端部和第二连杆19铰接;还包括第一伸缩装置15和第二伸缩装置17,第一伸缩装置15一端连接支撑架14,另一端连接第一连杆16;第二伸缩装置17一端连接支撑架14另一端连接第二连杆19,第二连杆19的端部设有用于安装路面修复装置4的工具安装位18。The control system includes a global positioning system, a gyroscope, an encoder and an obstacle avoidance laser radar. The system also includes a remote monitoring auxiliary system for remotely controlling the robot body 2, and the remote monitoring auxiliary system is connected to the robot body 2 through wireless communication. . The power system 1 includes four driving wheels 11 , and each driving wheel 11 has an independent driving device 12 . Described mechanical arm 3 comprises installation base 20, and support frame 14 is fixed on the installation base 20, is hinged with first link 16 on support frame 14, and support frame 14 connects the middle part of first link 16, and the middle part of first link 16 The end is hinged with the second connecting rod 19; it also includes a first telescopic device 15 and a second telescopic device 17, one end of the first telescopic device 15 is connected to the support frame 14, and the other end is connected to the first connecting rod 16; one end of the second telescopic device 17 is The other end of the connecting support frame 14 is connected to the second connecting rod 19 , and the end of the second connecting rod 19 is provided with a tool installation position 18 for installing the road repair device 4 .
实施例4:一种履带轮道面修复机器人系统,包括具有动力系统1的机器人本体2,机器人本体2上安装有机械臂3,机械臂3上安装有路面修复装置4形成一套道面机器人修复系统;机器人本体2上还设有用于控制机械臂3的控制系统,控制系统具有无线信号接收装置,控制系统和机械臂3电连接。所述路面修复装置4包括灌浆装置和/或冲击钻头和/或开缝装置。Embodiment 4: A crawler road surface repair robot system, including a robot body 2 with a power system 1, a robot arm 3 is installed on the robot body 2, and a road surface repair device 4 is installed on the robot arm 3 to form a road surface robot Repair system; the robot body 2 is also provided with a control system for controlling the mechanical arm 3 , the control system has a wireless signal receiving device, and the control system is electrically connected with the mechanical arm 3 . The road surface restoration device 4 includes a grouting device and/or a percussion drill and/or a slotting device.
所述机器人本体2的动力系统1包括履带轮7、减速机构8、动力机构9和电源装置10,电源装置10和动力机构9电连接,动力机构9和减速机构8相连,减速机构8和履带轮7相连。所述控制系统包括全球定位系统、陀螺仪、编码器和避障激光雷达,本系统还包括用于远程控制所述机器人本体2的远程监控辅助系统,远程监控辅助系统和机器人本体2无线通讯连接。The power system 1 of the robot body 2 includes a track wheel 7, a speed reduction mechanism 8, a power mechanism 9 and a power supply unit 10, the power supply unit 10 is electrically connected to the power mechanism 9, the power mechanism 9 is connected to the speed reduction mechanism 8, and the speed reduction mechanism 8 is connected to the crawler belt. Wheel 7 is connected. The control system includes a global positioning system, a gyroscope, an encoder and an obstacle avoidance laser radar. The system also includes a remote monitoring auxiliary system for remotely controlling the robot body 2, and the remote monitoring auxiliary system is connected to the robot body 2 through wireless communication. .
所述机械臂3包括安装底座20,安装底座20上固定有支撑架14,支撑架14上铰接有第一连杆16,支撑架14连接第一连杆16的中部,第一连杆16的端部和第二连杆19铰接;还包括第一伸缩装置15和第二伸缩装置17,第一伸缩装置15一端连接支撑架14,另一端连接第一连杆16;第二伸缩装置17一端连接支撑架14另一端连接第二连杆19,第二连杆19的端部设有用于安装路面修复装置4的工具安装位18。Described mechanical arm 3 comprises installation base 20, and support frame 14 is fixed on the installation base 20, is hinged with first link 16 on support frame 14, and support frame 14 connects the middle part of first link 16, and the middle part of first link 16 The end is hinged with the second connecting rod 19; it also includes a first telescopic device 15 and a second telescopic device 17, one end of the first telescopic device 15 is connected to the support frame 14, and the other end is connected to the first connecting rod 16; one end of the second telescopic device 17 is The other end of the connecting support frame 14 is connected to the second connecting rod 19 , and the end of the second connecting rod 19 is provided with a tool installation position 18 for installing the road repair device 4 .
本实用新型还提供了一种道面修复方法,通过以上实施例所述的履带轮道面修复机器人系统修复道面,具体包括以下方法:控制机器人本体2移动至道面指定的位置;人工确定待修复区域的关键点坐标;人工设定道面的修复区域以及修复方法,机器人本体2根据待修复区域位置规划道面检测路径;控制机器人本体2沿所述道面检测路径移动到待修复区域,通过机械臂3将冲击钻头或灌浆装置或开缝装置定位到指定位置,根据人工设定的道面修复方法对道面进行钻孔和/或灌浆和/或开缝;采集修复后的道面信息数据,对道面信息数据进行实时监控分析或延后分析,确定修复效果;机械臂3通过预先输入的坐标信息确定检修的位置,使用冲击钻头对待修复区域进行钻孔作业,然后使用灌浆设备将混凝土等混合物注入钻孔区域。The utility model also provides a pavement repair method, repairing the pavement through the track wheel pavement repair robot system described in the above embodiments, which specifically includes the following methods: control the robot body 2 to move to the designated position on the pavement; manually determine The key point coordinates of the area to be repaired; the repair area and repair method of the road surface are manually set, and the robot body 2 plans the road surface detection path according to the position of the area to be repaired; the robot body 2 is controlled to move to the area to be repaired along the road surface detection path , using the mechanical arm 3 to position the percussion drill bit or the grouting device or the slit device to the designated position, and perform drilling and/or grouting and/or slit the pavement according to the manually set pavement repair method; collect the repaired pavement Surface information data, real-time monitoring and analysis or delayed analysis of pavement information data to determine the repair effect; the mechanical arm 3 determines the repair position through the pre-input coordinate information, uses the percussion drill to drill the area to be repaired, and then uses the grouting The equipment injects a mixture such as concrete into the drilled area.
前述的道面修复方法中,对路面基层松散的路面病害进行钻孔、灌浆修复;所述钻孔、灌浆修复包括下述方法:在待修复路面表面钻孔,从而得到灌浆孔,然后将氧化沥青或水泥浆注入灌浆孔以填充混凝土板下空隙,重建路面板的均匀整体强度。采用此种方法修复基层松散的路面,能够提高路面的质量,提高其承载能力,防止出现变形、塌陷等问题。In the aforesaid pavement repair method, the loose pavement defects of the pavement base are drilled and grouted; the drilled and grouted repairs include the following methods: drilling on the surface of the pavement to be repaired to obtain grouting holes, and then oxidized Asphalt or grout is injected into the grout holes to fill the voids under the concrete slab, rebuilding the uniform overall strength of the pavement slab. Using this method to repair the loose pavement of the base can improve the quality of the pavement, increase its bearing capacity, and prevent problems such as deformation and collapse.
作为另外一种路面的修复方法,本实施例中的路面修复方法适用于路面的裂缝病害;所述开缝、灌浆修复包括下述方法:开缝,按照设计的开槽尺寸,预先调节好开槽深度,然后进行开槽作业;清缝:用吹风设备将槽内的碎渣及裂缝两侧至少10cm范围内的灰尘清扫干净;灌缝:用灌浆设备将密封胶均匀地灌入槽内。路面修复方法的其它方法、步骤与前述实施例相同,在此不作赘述。As another pavement repair method, the pavement repair method in this embodiment is applicable to the crack disease of the pavement; the described slit and grout repair include the following methods: slit, according to the designed slit size, pre-adjust the slit Groove depth, and then slotting operation; seam cleaning: use blower equipment to clean the debris in the groove and dust within at least 10cm on both sides of the crack; joint filling: use grouting equipment to evenly pour sealant into the groove. Other methods and steps of the pavement restoration method are the same as those in the foregoing embodiments, and will not be repeated here.
机器人本体1首先由人工遥控至检测作业起始点位置,然后根据人工设定的检修区域、检修点及检修方法,机器人自主规划修复路径并实施修复,修复完成后,通过检测设备对修复效果进行衡量。机器人本体1以及机械臂3的控制系统采用嵌入式PC作为主控系统;远程监控辅助系统具备修复确认等工作,通过图像数据等对作业进行评价。The robot body 1 is first manually controlled to the starting point of the detection operation, and then according to the manually set maintenance area, maintenance point and maintenance method, the robot independently plans the repair path and implements the repair. After the repair is completed, the repair effect is measured by the detection equipment . The control system of the robot body 1 and the robotic arm 3 uses an embedded PC as the main control system; the remote monitoring auxiliary system is equipped with work such as repair confirmation, and evaluates the work through image data.
机器人本体1在工作时,首先由远程监控辅助系统将搭载机器人本体1、机械臂3,冲击钻头,灌浆设备等运至作业现场,然后机器人本体1运动到检测起始点,由人工设定好相关参数信息。在修复作业启动后,机器人本体按照预先设定,运动至修复区域附近,并根据工艺要求,利用机械臂3以及修复设备,对周边区域进行修复工作,整个过程可由人工实时监控机器人本体的工作状态,必要时通过远程监控辅助系统控制其运行。When the robot body 1 is working, the remote monitoring auxiliary system first transports the robot body 1, the mechanical arm 3, the impact drill, the grouting equipment, etc. to the job site, and then the robot body 1 moves to the detection starting point, and the relevant Parameter information. After the repair work is started, the robot body moves to the vicinity of the repair area according to the preset settings, and according to the process requirements, uses the mechanical arm 3 and repair equipment to repair the surrounding area. The whole process can be manually monitored in real time. The working status of the robot body , if necessary, control its operation through the remote monitoring auxiliary system.
本实用新型还公开了一种基于视觉的路面修复方法,通过视觉确定路面缺陷位置,自主规划修复路径,具体包括以下方法:The utility model also discloses a road surface repair method based on vision, which determines the location of road surface defects by vision, and independently plans the repair path, specifically including the following methods:
路面状况调查是公路养护工作的一项常规内容,以往的调查方法基本是人工测量为主,准确度、可操作性、实施难易程度受到影响,并且,因为公路车流较大,测量时存在一定的危险性。本方法采用了基于视觉的可视化智能测量方法,在实施过程中,采集图像用的摄像头的安装于机械臂末端,通过远程监控辅助系统对采集到的图像进行分析处理,从而获得裂缝等路面病害的长度、面积等信息。Pavement condition survey is a routine part of highway maintenance work. The previous survey method was basically manual measurement, which affected the accuracy, operability, and difficulty of implementation. Moreover, due to the large traffic flow on the road, there were some problems in the measurement. of danger. This method adopts a visual intelligent measurement method based on vision. During the implementation process, the camera used to collect images is installed at the end of the mechanical arm, and the collected images are analyzed and processed through the remote monitoring auxiliary system, so as to obtain the data of road surface diseases such as cracks. length, area, etc.
路面检修机器人能够根据检测结果,对各个检修位置进行标定,并针对地图与待修复区域的关系对修复路径进行规划,得到最优运动路径。The road maintenance robot can calibrate each maintenance position according to the detection results, and plan the repair path according to the relationship between the map and the area to be repaired, and obtain the optimal movement path.
检修机器人进行图像采集、路径规划和路面修复的流程为:路面图像收集→图像滤波、边缘检测处理→裂缝图像二值化→裂缝分类→形态学方法测量裂缝(裂缝尺寸计算)→修复区域标定与地图匹配→最优路径选择→路面修复工作→修复检测→施工完成。The process of image acquisition, path planning, and pavement repair by maintenance robots is as follows: pavement image collection→image filtering, edge detection processing→crack image binarization→crack classification→morphological method to measure cracks (crack size calculation)→repair area calibration and Map matching→optimal route selection→road repair work→repair detection→construction completed.
接下来以双目视觉检测法为实施例对前述基于视觉的路面修复方法进行说明:Next, the binocular vision detection method is used as an example to illustrate the aforementioned vision-based road surface repair method:
双目视觉裂缝检测方法是通过双目相机采集裂缝图片,对图像处理之后以双目视觉理论进行裂缝尺寸计算的方法。该方法的采集核心是双目相机,双目相机置于路面检测机器人机械臂的末端,采集到的图像通过降噪、增强、边缘检测、二值化等方法进行处理,并利用相机标定、图像匹配、坐标计算方法对上述图像进行匹配与计算,从而得到裂缝尺寸,路面检修机器人通过将修复区域在构建的地图上进行标定,从而得到最优修复路径,并根据路面情况自主确定修复方法。The binocular vision crack detection method is to collect crack pictures through a binocular camera, and then calculate the crack size with the binocular vision theory after image processing. The acquisition core of this method is a binocular camera, which is placed at the end of the robot arm for road detection, and the collected images are processed by noise reduction, enhancement, edge detection, binarization, etc. The matching and coordinate calculation method matches and calculates the above images to obtain the crack size. The road maintenance robot calibrates the repair area on the constructed map to obtain the optimal repair path, and independently determines the repair method according to the road surface conditions.
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| CN106498834A (en) * | 2016-12-30 | 2017-03-15 | 成都圭目机器人有限公司 | A kind of Athey wheel road face repair robot system and road surface repair method |
| CN111923005A (en) * | 2019-04-26 | 2020-11-13 | 发那科株式会社 | Unmanned transfer robot system |
| CN114645503A (en) * | 2020-12-18 | 2022-06-21 | 山东友一机械科技有限公司 | A multi-degree-of-freedom caulking machine actuator |
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| CN106498834A (en) * | 2016-12-30 | 2017-03-15 | 成都圭目机器人有限公司 | A kind of Athey wheel road face repair robot system and road surface repair method |
| CN111923005A (en) * | 2019-04-26 | 2020-11-13 | 发那科株式会社 | Unmanned transfer robot system |
| CN114645503A (en) * | 2020-12-18 | 2022-06-21 | 山东友一机械科技有限公司 | A multi-degree-of-freedom caulking machine actuator |
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Denomination of utility model: A track wheel pavement repair robot system Granted publication date: 20170908 Pledgee: Jin'an Innovation and Development Industry Investment Fund Partnership Enterprise (Limited Partnership) Pledgor: Anhui Guimu robot Co.,Ltd. Registration number: Y2026980014075 |