CN206466686U - A kind of automatic blanking device - Google Patents
A kind of automatic blanking device Download PDFInfo
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- CN206466686U CN206466686U CN201720058075.4U CN201720058075U CN206466686U CN 206466686 U CN206466686 U CN 206466686U CN 201720058075 U CN201720058075 U CN 201720058075U CN 206466686 U CN206466686 U CN 206466686U
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- blanking
- feeding belt
- belt
- conveyer
- motor
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Abstract
Description
技术领域technical field
本实用新型属于设备装配领域,具体涉及一种自动下料装置。The utility model belongs to the field of equipment assembly, in particular to an automatic unloading device.
背景技术Background technique
在设备装配领域中,尤其是小型产品加工装配领域,合理的上料下料是维系整个系统平稳运行的必要条件,很多时候机器完成了加工,需要下料时,会因为种种原因,导致产品破损和不必要的瑕疵,更多时候人们选择人工调整下料,但不能满足大批量的机械化生产。In the field of equipment assembly, especially in the field of small-scale product processing and assembly, reasonable loading and unloading is a necessary condition for maintaining the smooth operation of the entire system. Many times the machine has completed the processing and when it needs to unload, the product will be damaged due to various reasons. And unnecessary flaws, more often people choose to manually adjust the blanking, but it cannot meet the mass production of mechanization.
专利数控双头镗床的自动下料装置(申请号:201220501978.2),提供一种机床上的自动下料装置,包括下料支架,所述下料支架上设有支撑加工件的托架,所述托架转动连接在下料支架上,所述下料支架上固定有气缸,气缸的顶杆固定在托架上。工件随着托架顶升而自动滚落,实现了自动下料的过程。但是该专利适用面不广,产品由于是滚落,对其产品的材质的硬度要求较大,否则容易造成不必要的损耗。The patented automatic blanking device for CNC double-head boring machine (application number: 201220501978.2) provides an automatic blanking device on a machine tool, including a blanking bracket, and a bracket for supporting the workpiece is provided on the blanking bracket. The bracket is rotatably connected to the blanking bracket, and the cylinder is fixed on the blanking bracket, and the ejector pin of the cylinder is fixed on the bracket. The workpiece automatically rolls down as the bracket is lifted, realizing the process of automatic unloading. However, this patent is not widely applicable, and because the product is rolled down, the hardness of the material of the product is required to be relatively large, otherwise it will easily cause unnecessary loss.
因此急需要一种结构简单、适用面广阔、产品损耗小、节省人工的自动下料装置。Therefore be badly in need of an automatic unloading device with simple structure, wide applicability, little product loss, and labor saving.
实用新型内容Utility model content
本实用新型的目的是提供一种自动下料装置,以解决现有技术结构复杂、适用面有限、下料过程中易造成产品损耗以及浪费人工的问题。The purpose of the utility model is to provide an automatic unloading device to solve the problems of complex structure, limited application area, product loss and labor waste in the unloading process of the prior art.
本实用新型提供了如下的技术方案:The utility model provides the following technical solutions:
一种自动下料装置,包括送料带、接料装置、落料带、料框、气缸和传送装置,所述送料带位于所述落料带水平斜上方;所述料框设于所述落料带顶端;所述接料装置顶端延伸至所述送料带水平面,所述接料装置底端与所述气缸相连接;所述气缸活动安装于所述传送装置上,并位于所述传送装置表面;所述传送装置位于所述送料带和所述落料带竖直下方。An automatic unloading device, comprising a feeding belt, a material receiving device, a blanking belt, a material frame, a cylinder and a conveying device, the feeding belt is located obliquely above the level of the blanking belt; the material frame is arranged on the The top of the material belt; the top of the material receiving device extends to the horizontal plane of the feeding belt, and the bottom of the material receiving device is connected to the cylinder; the cylinder is movably installed on the conveying device and is located surface; the conveying device is located vertically below the feeding belt and the blanking belt.
优选的,所述送料带和所述落料带分别包括两块相互平行的传送带部分,便于接料装置接料;Preferably, the feeding belt and the blanking belt respectively include two conveyor belt parts parallel to each other, so as to facilitate material receiving by the receiving device;
优选的,所述送料带和所述落料带表面为锯齿形,有利于产品整齐定位,节省人工摆放工作;Preferably, the surfaces of the feeding belt and the blanking belt are zigzag, which is conducive to neat positioning of products and saves manual placement work;
优选的,所述送料带和落料带还设有与其相邻的电动机,所述电动机用来驱动所述送料带;Preferably, the feeding belt and the blanking belt are also provided with a motor adjacent thereto, and the motor is used to drive the feeding belt;
优选的,所述接料装置为Y形结构,用以适应产品的形状,便于平稳接料;Preferably, the material receiving device is a Y-shaped structure to adapt to the shape of the product and facilitate stable material receiving;
优选的,所述接料装置顶端表面设有一橡胶层,保护表面烤漆类产品,不易使其在下料过程中产生磨损;Preferably, a rubber layer is provided on the top surface of the material receiving device to protect the surface baking paint products, so that it is not easy to cause wear during the feeding process;
优选的,所述传送装置还包括一电动机,所述电动机通过一传动皮带驱动所述传送装置。Preferably, the conveying device further includes a motor, and the motor drives the conveying device through a transmission belt.
本实用新型的有益效果是:The beneficial effects of the utility model are:
1、本实用新型整体结构简单,使用方便;1. The overall structure of the utility model is simple and easy to use;
2、接料装置将产品从较高的送料带转移到较低的落料带上,避免产品直接滑落产生磨损,有利于产品完好率的保证;2. The material receiving device transfers the product from the higher feeding belt to the lower blanking belt, avoiding the direct sliding of the product and causing wear and tear, which is beneficial to the guarantee of the product intact rate;
3、本实用新型使用电动机驱动,整个过程不需要人工辅助,节省人力;3. The utility model is driven by a motor, and the whole process does not require manual assistance, saving manpower;
4、本实用新型整体应用范围广,能在多种环境下与多种设备配合使用。4. The utility model has a wide range of overall applications and can be used in conjunction with various devices in various environments.
附图说明Description of drawings
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本发明,并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the utility model, and constitute a part of the description, and are used to explain the present invention together with the embodiments of the utility model, and do not constitute a limitation to the utility model. In the attached picture:
图1是本实用新型整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the utility model;
图2是本实用新型俯视示意图;Fig. 2 is the schematic diagram of top view of the utility model;
图3是接料装置细节示意图;Fig. 3 is a schematic diagram of the details of the receiving device;
图中:1.送料带,2.接料装置,21.橡胶层,3.落料带,4.料框,5.气缸,6.传送装置,61.电动机,7.装配设备。In the figure: 1. Feeding belt, 2. Material receiving device, 21. Rubber layer, 3. Blanking belt, 4. Material frame, 5. Cylinder, 6. Transmission device, 61. Motor, 7. Assembly equipment.
具体实施方式detailed description
如图1所示,一种自动下料装置,包括送料带1、接料装置2、落料带3、料框4、气缸5和传送装置6,送料带1位于落料带3水平斜上方;料框4设于落料带3顶端;接料装置2顶端延伸至送料带1水平面,接料装置2底端与气缸5相连接;气缸5活动安装于传送装置6上,并位于传送装置6表面;传送装置6位于送料带1和落料带3竖直下方。As shown in Figure 1, an automatic unloading device includes a feeding belt 1, a material receiving device 2, a blanking belt 3, a material frame 4, a cylinder 5 and a conveying device 6, and the feeding belt 1 is located at the horizontal obliquely above the blanking belt 3 The material frame 4 is arranged on the top of the blanking belt 3; the top of the material receiving device 2 extends to the horizontal plane of the feeding belt 1, and the bottom of the material receiving device 2 is connected with the cylinder 5; 6 surface; the conveying device 6 is located vertically below the feeding belt 1 and the blanking belt 3.
如图2所示,一种自动下料装置,送料带1和落料带3分别包括两块传送带部分,接料装置2的顶端可通过两块传送带之间的空隙伸出,送料带1和落料带3表面为锯齿形,产品设置在锯齿形凹槽内平稳运输。As shown in Figure 2, an automatic unloading device, the feeding belt 1 and the blanking belt 3 respectively include two conveyor belt parts, the top of the material receiving device 2 can protrude through the gap between the two conveyor belts, the feeding belt 1 and The surface of the blanking belt 3 is zigzag, and the product is arranged in the zigzag groove for smooth transportation.
如图1和图2所示,一种自动下料装置,包括送料带1、接料装置2、落料带3、料框4、气缸5和传送装置6,送料带1位于落料带3水平斜上方;料框4设于落料带3顶端;接料装置2顶端延伸至送料带1水平面,接料装置2底端与气缸5相连接;气缸5活动安装于传送装置6上,并位于传送装置6表面;传送装置6位于送料带1和落料带3竖直下方。具体来说,产品从装配设备7中完成加工工序,落在送料带1的锯齿形凹槽内,送料带1经电动机驱动开始传动,由于落料带3位于接近地面位置,与送料带1有一定的竖直距离,因此安装在气缸5上的接料装置2通过气缸的推动,伸入送料带1中,将产品从送料带1上托起,随后气缸5所在的传送装置6在电动机61的驱动下,带动气缸5连同接料装置2和被托起的产品一并向落料带3输送,当接料装置2被送至落料装置3上时,气缸6带动接料装置2,使得接料装置2下降,从而产品平稳落在落料装置3上,落料装置3在电动机的驱动下开始传动,将产品平稳送入料框4中,完成整个系统的自动下料。As shown in Figures 1 and 2, an automatic unloading device includes a feeding belt 1, a receiving device 2, a blanking belt 3, a material frame 4, a cylinder 5 and a conveying device 6, and the feeding belt 1 is located on the blanking belt 3. Horizontal and obliquely above; the material frame 4 is set on the top of the blanking belt 3; the top of the material receiving device 2 extends to the horizontal plane of the feeding belt 1, and the bottom of the material receiving device 2 is connected to the cylinder 5; the cylinder 5 is movably installed on the conveying device 6, and Located on the surface of the conveying device 6; the conveying device 6 is located vertically below the feeding belt 1 and the blanking belt 3. Specifically, the product completes the processing procedure from the assembly equipment 7, and falls in the zigzag groove of the feeding belt 1, and the feeding belt 1 starts to be driven by the motor. Since the blanking belt 3 is located close to the ground, there is an A certain vertical distance, so the material receiving device 2 installed on the cylinder 5 is pushed into the feeding belt 1 through the push of the cylinder, and the product is lifted from the feeding belt 1, and then the transmission device 6 where the cylinder 5 is located is in the motor 61 Driven by the drive, it drives the cylinder 5 together with the material receiving device 2 and the lifted product to convey to the blanking belt 3. When the material receiving device 2 is sent to the blanking device 3, the cylinder 6 drives the material receiving device 2, The feeding device 2 is lowered, so that the product falls on the feeding device 3 smoothly, and the feeding device 3 starts to drive under the drive of the motor, and the product is smoothly fed into the material frame 4, and the automatic feeding of the entire system is completed.
如图1至图3所示,一种自动下料装置,包括送料带1、接料装置2、落料带3、料框4、气缸5和传送装置6,送料带1位于落料带3水平斜上方;料框4设于落料带3顶端;接料装置2顶端延伸至送料带1水平面,接料装置2底端与气缸5相连接;气缸5活动安装于传送装置6上,并位于传送装置6表面;传送装置6位于送料带1和落料带3竖直下方。接料装置2为Y形结构,接料装置2顶端表面设有一橡胶层,保护产品表面。As shown in Figures 1 to 3, an automatic unloading device includes a feeding belt 1, a material receiving device 2, a blanking belt 3, a material frame 4, a cylinder 5 and a conveying device 6, and the feeding belt 1 is located on the blanking belt 3 Horizontal and obliquely above; the material frame 4 is set on the top of the blanking belt 3; the top of the material receiving device 2 extends to the horizontal plane of the feeding belt 1, and the bottom of the material receiving device 2 is connected to the cylinder 5; the cylinder 5 is movably installed on the conveying device 6, and Located on the surface of the conveying device 6; the conveying device 6 is located vertically below the feeding belt 1 and the blanking belt 3. The material receiving device 2 has a Y-shaped structure, and a rubber layer is provided on the top surface of the material receiving device 2 to protect the surface of the product.
以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above description is only a preferred embodiment of the utility model, and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the aforementioned embodiments, for those skilled in the art, it can still understand the aforementioned The technical solutions described in each embodiment are modified, or some of the technical features are equivalently replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720058075.4U CN206466686U (en) | 2017-01-17 | 2017-01-17 | A kind of automatic blanking device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201720058075.4U CN206466686U (en) | 2017-01-17 | 2017-01-17 | A kind of automatic blanking device |
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| CN206466686U true CN206466686U (en) | 2017-09-05 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115159242A (en) * | 2022-06-30 | 2022-10-11 | 国网浙江省电力有限公司 | A feeding and discharging device for tensile test of single-strand bare wire |
| CN115266366A (en) * | 2022-06-30 | 2022-11-01 | 国网浙江省电力有限公司 | Full-automatic test system for single-stranded bare conductor |
-
2017
- 2017-01-17 CN CN201720058075.4U patent/CN206466686U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115159242A (en) * | 2022-06-30 | 2022-10-11 | 国网浙江省电力有限公司 | A feeding and discharging device for tensile test of single-strand bare wire |
| CN115266366A (en) * | 2022-06-30 | 2022-11-01 | 国网浙江省电力有限公司 | Full-automatic test system for single-stranded bare conductor |
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Granted publication date: 20170905 |