CN206455199U - The polyaxial multistation automatic drill hole milling assembly line of section bar - Google Patents
The polyaxial multistation automatic drill hole milling assembly line of section bar Download PDFInfo
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Abstract
本实用新型公开了一种型材的多轴向多工位自动钻铣孔组合生产线,包括一个多工位钻孔主机、自动送料机以及CNC控制系统,自动送料机与所述的多工位钻孔主机对接,达到两主机工作面处于同一平面的状态;多工位钻孔主机包括一个机架,在机架上安装一个龙门架,在龙门架上设有至少一个对工件侧面进行钻孔的钻孔装置、至少一个对工件顶部进行钻孔的钻孔装置和一个压紧机构;对工件侧面进行钻孔的钻孔装置通过升降机构驱动其在竖直方向上下运动;压紧机构用于夹紧工件,所述的CNC控制系统控制所述的自动送料机、钻孔装置、升降机构和压紧机构运动。
The utility model discloses a multi-axial and multi-station automatic drilling and milling combination production line for profiles, which comprises a multi-station drilling host, an automatic feeder and a CNC control system, the automatic feeder and the multi-station drill The main machine is docked so that the working surfaces of the two main machines are on the same plane; the multi-station drilling main machine includes a frame, on which a gantry frame is installed, and at least one hole is installed on the gantry frame to drill holes on the side of the workpiece Drilling device, at least one drilling device for drilling the top of the workpiece and a pressing mechanism; the drilling device for drilling the side of the workpiece is driven to move up and down in the vertical direction by the lifting mechanism; the pressing mechanism is used for clamping To tighten the workpiece, the CNC control system controls the movement of the automatic feeder, drilling device, lifting mechanism and pressing mechanism.
Description
技术领域technical field
本实用新型涉及数控加工领域,具体地说是一种型材的多轴向多工位自动钻铣孔组合生产线。The utility model relates to the field of numerical control processing, in particular to a multi-axial and multi-station automatic drilling and milling combined production line for profiles.
背景技术Background technique
当前,中国的制造业正处于蓬勃发展时期,各种工件的钻孔加工需求量非常大,因此数控钻床正在得到越来越广泛的应用,这也使得当前国内数控钻床存在着很大的市场需求。当前国内企业生产的数控钻床大多只有一个钻头,面对大批量加工任务时工作效率较低,操作工人劳动强度较大。At present, China's manufacturing industry is in a period of vigorous development, and the demand for drilling of various workpieces is very large. Therefore, CNC drilling machines are being used more and more widely, which also makes the current domestic CNC drilling machines have a large market demand. . At present, most of the CNC drilling machines produced by domestic enterprises only have one drill bit. When faced with large-scale processing tasks, the work efficiency is low, and the labor intensity of the operators is relatively high.
当增加钻头的数量时不单单要求空间结构上要增大,而且还要保证各个加工头之间有较高的相对位置精度,同时由于钻头数量的增加会导致在加工过程中机床要承受更大的切削力,使得机床的稳定性和精度都会有所下降。When increasing the number of drill bits, it not only requires an increase in the space structure, but also ensures a high relative position accuracy between each processing head. At the same time, due to the increase in the number of drill bits, the machine tool has to bear more The cutting force will reduce the stability and precision of the machine tool.
而当工件的多面都有孔型时,需进行二次定位后再进行钻孔,增加了加工时的难度,降低了加工效率,同时也使工件的加工精度大大降低。And when there are holes on many sides of the workpiece, it is necessary to perform secondary positioning before drilling, which increases the difficulty of processing, reduces the processing efficiency, and also greatly reduces the processing accuracy of the workpiece.
虽然多轴向冲孔机也可实现工件的多轴向多工位制孔,但其制孔精度明显低于钻孔精度,无法满足高精密加工的需求。Although the multi-axial punching machine can also realize the multi-axial and multi-station hole making of the workpiece, its hole making accuracy is obviously lower than the drilling accuracy, which cannot meet the needs of high-precision machining.
实用新型内容Utility model content
为了解决现有技术存在的缺点,本实用新型提供了一种通用性强、加工效率高、制造成本低的型材多轴向多工位自动钻铣孔组合生产线。In order to solve the shortcomings of the prior art, the utility model provides a profile multi-axial multi-station automatic drilling and milling combination production line with strong versatility, high processing efficiency and low manufacturing cost.
本实用新型采用的技术方案如下:The technical scheme that the utility model adopts is as follows:
一种型材的多轴向多工位自动钻铣孔组合生产线,包括一个多工位钻孔主机、自动送料机以及CNC控制系统,所述的自动送料机与所述的多工位钻孔主机对接,达到两主机工作面处于同一平面的状态;所述的多工位钻孔主机包括一个机架,在所述的机架上安装一个龙门架,在所述的龙门架上设有至少一个对工件侧面进行钻孔的钻孔装置、至少一个对工件顶部进行钻孔的钻孔装置和一个压紧机构;所述的对工件侧面进行钻孔的钻孔装置通过升降机构驱动其在竖直方向上下运动;所述的压紧机构用于夹紧工件,所述的CNC控制系统控制所述的自动送料机、钻孔装置、升降机构和压紧机构运动。A multi-axial and multi-station automatic drilling and milling combined production line for profiles, including a multi-station drilling main machine, an automatic feeder and a CNC control system, the automatic feeder and the multi-station drilling main machine docking to achieve the state that the working surfaces of the two hosts are on the same plane; the multi-station drilling host includes a frame, and a gantry frame is installed on the frame, and at least one A drilling device for drilling the side of the workpiece, at least one drilling device for drilling the top of the workpiece, and a pressing mechanism; the drilling device for drilling the side of the workpiece is driven by a lifting mechanism in a vertical The direction moves up and down; the pressing mechanism is used to clamp the workpiece, and the CNC control system controls the movement of the automatic feeder, drilling device, lifting mechanism and pressing mechanism.
通过多工位钻孔主机,所以可以实现一次加工多种规格孔型,减少加工工序;钻铣孔的钻铣头相对独立,当需加工不同规格的孔时,更换独立钻铣头即可,工件规格、孔型变更时调节更加方便,管理更加容易。Through the multi-station drilling machine, it is possible to process a variety of hole types at one time and reduce the processing procedures; the drilling and milling heads for drilling and milling holes are relatively independent. When holes of different specifications need to be processed, the independent drilling and milling heads can be replaced. It is more convenient to adjust and manage when the workpiece specification and pass type are changed.
进一步的,所述的钻孔装置的数量可以根据不同的型材需求,进行调整。Further, the number of the drilling devices can be adjusted according to the requirements of different profiles.
进一步的,所述的对工件侧面进行钻孔的钻孔装置包括四个,四个所述的钻孔装置,其中两个设置在龙门架的一侧,另外两个设置在龙门架的另一侧,四个钻孔装置呈矩形分布。Further, the described drilling device for drilling the side of the workpiece includes four, of the four described drilling devices, two of them are arranged on one side of the gantry, and the other two are arranged on the other side of the gantry. On the side, the four drilling devices are distributed in a rectangular shape.
进一步的,所述的对工件顶部进行钻孔的钻孔装置包括两个,两个所述的钻孔装置设置在龙门架的同一侧,对称分布;或者位于龙门架的不同侧。Further, the drilling device for drilling the top of the workpiece includes two, and the two drilling devices are arranged on the same side of the portal frame and distributed symmetrically; or located on different sides of the portal frame.
进一步的,所述的对工件侧面进行钻孔的钻孔装置结构完全相同,各自包括伺服电机、电机安装座、钻孔机、钻孔机安装板和滚珠丝杠螺母副;所述的伺服电机安装在电机固定座上,所述的伺服电机驱动所述的滚珠丝杠螺母副,所述的滚珠丝杠螺母副驱动钻孔机安装板,钻孔机安装板上安装钻孔机;在滚珠丝杠螺母副的两侧安装有直线导轨滑块副I,钻孔机安装板通过垫块沿着直线导轨滑块副I来回滑动;所述的直线导轨滑块副I安装在滑块安装板上,所述的滑块安装板的底部安装在直线导轨滑块副II上,所述的直线导轨滑块副II与直线导轨滑块副I相互垂直,且直线导轨滑块副II竖直固定在龙门架上。Further, the structures of the drilling devices for drilling the side of the workpiece are exactly the same, each including a servo motor, a motor mount, a drilling machine, a drilling machine mounting plate and a ball screw nut pair; the servo motor Installed on the motor fixing seat, the servo motor drives the ball screw nut pair, the ball screw nut pair drives the drilling machine mounting plate, and the drilling machine mounting plate is installed with the drilling machine; The two sides of the lead screw nut pair are equipped with a linear guide rail slider pair I, and the drilling machine mounting plate slides back and forth along the linear guide rail slider pair I through pads; the linear guide rail slider pair I is installed on the slider mounting plate Above, the bottom of the slider mounting plate is installed on the linear guide rail slider pair II, the linear guide rail slider pair II and the linear guide rail slider pair I are perpendicular to each other, and the linear guide rail slider pair II is vertically fixed On the gantry.
进一步的,所述的升降机构包括丝杆、轴承座、轴承、丝母座和锁紧螺母,所述的丝杠竖直设置,其一端与轴承配合,所述的轴承安装在轴承座上,所述的轴承由锁紧螺母锁紧,所述的轴承座固定在龙门架上;所述的丝杆与所述的丝母座配合,所述的丝母座固定在滑块安装板上,通过丝杆驱动丝母座上下运动,所述的丝母座带动滑块安装板上下运动,进而滑块安装板带动与其对应的钻孔装置上下运动。Further, the lifting mechanism includes a screw rod, a bearing seat, a bearing, a screw nut seat and a lock nut, the screw rod is vertically arranged, one end of which is matched with a bearing, and the bearing is installed on the bearing seat, The bearing is locked by a lock nut, and the bearing seat is fixed on the gantry frame; the screw rod is matched with the nut seat, and the nut seat is fixed on the slider mounting plate. The nut base is driven to move up and down by the screw rod, and the nut base drives the slider mounting plate to move up and down, and then the slider mounting plate drives the corresponding drilling device to move up and down.
进一步的,所述的直线导轨滑块副II位于升降机构的两侧。Further, the linear guide rail slider pair II is located on both sides of the lifting mechanism.
进一步的,对工件顶部进行钻孔的钻孔装置包括伺服电机、电机安装座、钻孔机、钻孔机安装板和滚珠丝杠螺母副;所述的伺服电机安装在电机固定座上,所述的伺服电机驱动所述的滚珠丝杠螺母副,所述的滚珠丝杠螺母副驱动钻孔机安装板,钻孔机安装板上安装钻孔机;在滚珠丝杠螺母副的两侧安装有直线导轨滑块副I竖直固定在龙门架上。Further, the drilling device for drilling the top of the workpiece includes a servo motor, a motor mounting base, a drilling machine, a drilling machine mounting plate and a ball screw nut pair; the servo motor is installed on the motor fixing base, and the The above servo motor drives the ball screw nut pair, the ball screw nut pair drives the drilling machine mounting plate, and the drilling machine mounting plate is installed with a drilling machine; the ball screw nut pair is installed on both sides Linear guide rail slide block pair 1 is vertically fixed on the portal frame.
进一步的,所述的压紧装置包括固定在龙门架上且与龙门架垂直的工作台,在所述的工作台包括两个,分别对称的设置在位于龙门架的两侧,其中一侧的工作台端部安装一个气缸安装座II,所述的气缸安装座II上安装有一个竖直向下驱动的气缸II,所述的气缸II的端部安装有压紧块;在另一侧的工作台的上方设有一个固定在龙门架上的气缸安装座II,所述的气缸安装座II上安装有一个竖直向下驱动的气缸II,所述的气缸II的端部安装有压紧块。Further, the pressing device includes a workbench fixed on the gantry frame and perpendicular to the gantry frame. The workbench includes two symmetrically arranged on both sides of the gantry frame. A cylinder mount II is installed at the end of the workbench, and a cylinder II driven vertically downward is installed on the cylinder mount II, and a compression block is installed at the end of the cylinder II; the work on the other side There is a cylinder mount II fixed on the gantry above the table, and a cylinder II driven vertically downward is installed on the cylinder mount II, and a compression block is installed at the end of the cylinder II .
为实现对不同宽度尺寸工件的柔性加工,夹紧装置夹紧工件时,工件之间通过调节压紧装置调整间距,并由气缸提供夹紧力;并且针对不同长度,不同孔的加工位置,通过调整夹具的位置来适应不同工件的加工。In order to achieve flexible processing of workpieces with different widths, when the clamping device clamps the workpieces, the distance between the workpieces is adjusted by adjusting the clamping device, and the clamping force is provided by the cylinder; and for different lengths and different hole processing positions, through Adjust the position of the fixture to adapt to the processing of different workpieces.
进一步的,所述的自动送料机包括送料机机座与自动送料装置,所述的自动送料装置安装在送料机机座上;因为包含自动送料机,所以可省去人工定位,减少工人的劳动强度,而且精度更加可靠、效率更高。Further, the automatic feeder includes a feeder base and an automatic feeding device, and the automatic feeder is installed on the feeder base; because the automatic feeder is included, manual positioning can be omitted, and the labor of workers can be reduced. Strength, more accurate and more efficient.
进一步的,所述的送料机机座包括送料机机架、直线导轨、齿条和直线滑块,所述的齿条与两直线导轨平行安装在送料机机架上,所述的两直线导轨上各配合着两直线滑块,且在两直线导轨上还安装有信号感应器。Further, the feeder frame includes a feeder frame, a linear guide rail, a rack and a linear slider, the rack is installed on the feeder frame in parallel with the two linear guide rails, and the two linear guide rails Two linear sliders are matched with each other, and signal sensors are also installed on the two linear guide rails.
进一步的,所述的自动送料装置包括自动送料装置底板、夹嘴、伺服电机、传动装置,所述的夹嘴与传动装置固定在底板上,所述的伺服电机通过传动装置与所述的齿条配合,驱动自动送料装置底板沿着所述的直线导轨来回移动。Further, the automatic feeding device includes a bottom plate of the automatic feeding device, a jaw, a servo motor, and a transmission device. The chuck and the transmission device are fixed on the bottom plate, and the servo motor is connected to the The strips cooperate to drive the bottom plate of the automatic feeding device to move back and forth along the linear guide rail.
本实用新型的加工方法如下:Processing method of the present utility model is as follows:
根据图纸要求编写加工程序,并录入CNC控制系统内,根据型材规格选择合适的压紧块压紧工件,压紧块同时具有导向的作用;将工件放在自动送料装置上,用夹紧装置夹紧工件;启动CNC控制系统,自动送料机按既定数控程序等距、不等距对工件精准进给,上一动作完成后,多工位钻孔主机按既定的数控程序完成多工位多轴向自动钻铣孔,当自动送料装置触发送料机机座上的信号感应器,夹嘴松开工件,自动送料装置返回加工原点,完成对工件的加工。Write the processing program according to the requirements of the drawing, and input it into the CNC control system, select the appropriate pressing block to press the workpiece according to the profile specification, and the pressing block also has the function of guiding; put the workpiece on the automatic feeding device, and clamp it with the clamping device Tighten the workpiece; start the CNC control system, and the automatic feeder will feed the workpiece accurately at equal or unequal distances according to the established NC program. To automatically drill and mill holes, when the automatic feeding device triggers the signal sensor on the feeder base, the chuck releases the workpiece, and the automatic feeding device returns to the processing origin to complete the processing of the workpiece.
本实用新型的有益效果如下:The beneficial effects of the utility model are as follows:
1、因为包含自动送料机,所以可省去人工定位,减少工人的劳动强度,而且精度更加可靠、效率更高。1. Because it includes an automatic feeder, it can save manual positioning, reduce the labor intensity of workers, and the accuracy is more reliable and the efficiency is higher.
2、因为包含多工位钻孔主机,所以可以实现一次加工多种规格孔型,减少加工工序。2. Because it includes a multi-station drilling machine, it can process a variety of hole types at one time and reduce the processing procedures.
3、因为对工件侧面进行钻孔的钻孔装置通过直线导轨滑块副II固定在龙门架上,钻孔装置的高度可通过调节升降机构的丝杆调节,因此在加工不同规格的工件时可轻松调节。3. Because the drilling device for drilling holes on the side of the workpiece is fixed on the gantry frame through the linear guide slider pair II, the height of the drilling device can be adjusted by adjusting the screw rod of the lifting mechanism, so it can be used when processing workpieces of different specifications. Adjust easily.
4、因为钻铣孔的钻铣头相对独立,当需加工不同规格的孔时,更换独立钻铣头即可,工件规格、孔型变更时调节更加方便,管理更加容易。4. Because the drilling and milling heads for drilling and milling holes are relatively independent, when holes of different specifications need to be processed, just replace the independent drilling and milling heads. It is more convenient to adjust and manage when the workpiece specifications and hole types are changed.
5、本实用新型钻孔主机、自动送料机构均采用高性能伺服电机,配合设备精密的机械设计和高效的控制系统,严格保证了钻铣孔加工的准确性和可靠性。5. The drilling machine and the automatic feeding mechanism of the utility model all adopt high-performance servo motors, cooperate with the equipment's precise mechanical design and efficient control system, and strictly guarantee the accuracy and reliability of drilling and milling processing.
6、为实现对不同宽度尺寸工件的柔性加工,夹紧装置夹紧工件时,工件之间通过调节压紧装置调整间距,并由气缸提供夹紧力;并且针对不同长度,不同孔的加工位置,通过调整夹具的位置来适应不同工件的加工。6. In order to achieve flexible processing of workpieces with different widths and sizes, when the clamping device clamps the workpieces, the distance between the workpieces is adjusted by adjusting the clamping device, and the clamping force is provided by the cylinder; and for different lengths, different processing positions of holes , by adjusting the position of the fixture to adapt to the processing of different workpieces.
附图说明Description of drawings
构成本申请的一部分的说明书附图用来提供对本申请的进一步理解,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。The accompanying drawings constituting a part of the present application are used to provide further understanding of the present application, and the schematic embodiments and descriptions of the present application are used to explain the present application, and do not constitute improper limitations to the present application.
附图1数控多轴自动钻孔组合生产线总图;Accompanying drawing 1 general drawing of numerical control multi-axis automatic drilling combination production line;
附图2数控多轴自动钻孔组合生产线钻孔主机示意图;Accompanying drawing 2 is the schematic diagram of the drilling host of the CNC multi-axis automatic drilling combined production line;
附图3数控多轴自动钻孔组合生产线自动送料机示意图Attached Figure 3 is a schematic diagram of the automatic feeder of the CNC multi-axis automatic drilling combined production line
附图4龙门架;Accompanying drawing 4 gantry frame;
附图5钻孔装置图;Accompanying drawing 5 drilling device figure;
附图6升降机构示意图;Accompanying drawing 6 schematic diagram of lifting mechanism;
附图7压紧装置;Accompanying drawing 7 pressing device;
附图8送料机底座;Accompanying drawing 8 feeder base;
附图9自动送料装置;Accompanying drawing 9 automatic feeding device;
图中:1.钻孔主机、2.自动送料机、3.工件、4.CNC控制系统、1.1钻孔装置I、1.2钻孔装置II、1.3升降机构、1.4钻孔装置III、1.5压紧装置、1.6钻孔主机机架、1.7钻孔装置IV、1.8龙门架、1.8(1)垫板、1.9钻孔装置V、2.1送料机机座、2.2自动送料装置、1.1-1伺服电机、1.1-2电机安装座、1.1-3钻孔机、1.1-4钻孔机安装板、1.1-5滚珠丝杠螺母副I、1.1-6直线导轨滑块副I、1.1-7垫块、1.1-8滑块安装板、1.1-9直线导轨滑块副II、1.3-1丝杆、1.3-2轴承座、1.3-3轴承、1.3-4丝母座、1.3-5锁紧螺母、1.5-1工作台、1.5-2压紧块、1.5-3气缸I、1.5-4气缸安装座I、1.5-5气缸II、1.5-6气缸安装座II、2.1-1送料机机架、2.1-2直线导轨、2.1-3齿条、2.1-4直线滑块、2.1-5信号感应器、2.2-1自动送料装置底板、2.2-2夹嘴、2.2-3伺服电机、2.2-4传动装置。In the figure: 1. Drilling host, 2. Automatic feeder, 3. Workpiece, 4. CNC control system, 1.1 Drilling device I, 1.2 Drilling device II, 1.3 Lifting mechanism, 1.4 Drilling device III, 1.5 Compression Device, 1.6 drilling main frame, 1.7 drilling device IV, 1.8 gantry frame, 1.8 (1) backing plate, 1.9 drilling device V, 2.1 feeding machine base, 2.2 automatic feeding device, 1.1-1 servo motor, 1.1 -2 motor mounting seat, 1.1-3 drilling machine, 1.1-4 drilling machine mounting plate, 1.1-5 ball screw nut pair I, 1.1-6 linear guide rail slider pair I, 1.1-7 cushion block, 1.1- 8 slider mounting plate, 1.1-9 linear guide rail slider pair II, 1.3-1 screw rod, 1.3-2 bearing seat, 1.3-3 bearing, 1.3-4 screw female seat, 1.3-5 lock nut, 1.5-1 Workbench, 1.5-2 compression block, 1.5-3 cylinder I, 1.5-4 cylinder mounting seat I, 1.5-5 cylinder II, 1.5-6 cylinder mounting seat II, 2.1-1 feeder frame, 2.1-2 straight line Guide rail, 2.1-3 rack, 2.1-4 linear slider, 2.1-5 signal sensor, 2.2-1 bottom plate of automatic feeding device, 2.2-2 clip, 2.2-3 servo motor, 2.2-4 transmission device.
具体实施方式detailed description
应该指出,以下详细说明都是例示性的,旨在对本申请提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语具有与本申请所属技术领域的普通技术人员通常理解的相同含义。It should be pointed out that the following detailed description is exemplary and intended to provide further explanation to the present application. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used here is only for describing specific implementations, and is not intended to limit the exemplary implementations according to the present application. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural, and it should also be understood that when the terms "comprising" and/or "comprising" are used in this specification, they mean There are features, steps, operations, means, components and/or combinations thereof.
正如背景技术所介绍的,现有技术中存在当工件的多面都有孔型时,需进行二次定位后再进行钻孔,增加了加工时的难度,降低了加工效率,同时也使工件的加工精度大大降低的不足,为了解决如上的技术问题,本申请提出了一种型材的多轴向多工位自动钻铣孔组合生产线及其加工方法。As introduced in the background technology, in the prior art, when there are holes on multiple sides of the workpiece, it needs to be drilled after secondary positioning, which increases the difficulty of processing, reduces the processing efficiency, and also makes the workpiece The processing accuracy is greatly reduced. In order to solve the above technical problems, this application proposes a multi-axis, multi-station automatic drilling and milling combined production line for profiles and a processing method thereof.
本申请的一种典型的实施方式中,如图1-4所示,一种型材的多轴向多工位自动钻铣孔组合生产线,包括一个多工位钻孔主机1、自动送料机2以及CNC控制系统4,所述的自动送料机2与所述的多工位钻孔主机1对接,达到两主机的工作面处于同一平面的状态;所述的多工位钻孔主机1包括钻孔装置I1.1、钻孔装置II1.2、升降机构1.3、钻孔装置III1.4、压紧装置1.5、钻孔主机机架1.6、钻孔装置IV1.7、龙门架1.8、钻孔装置V1.9;所述的自动送料机2包括送料机机座2.1和自动送料装置2.2。In a typical implementation of the present application, as shown in Figures 1-4, a multi-axis and multi-station automatic drilling and milling combined production line for profiles includes a multi-station drilling host 1 and an automatic feeder 2 And CNC control system 4, described automatic feeder 2 is docked with described multi-station drilling main machine 1, reaches the state that the working face of two main machines is in the same plane; Described multi-station drilling main machine 1 includes a drill Hole device I1.1, drilling device II1.2, lifting mechanism 1.3, drilling device III1.4, pressing device 1.5, drilling main frame 1.6, drilling device IV1.7, gantry frame 1.8, drilling device V1.9; The automatic feeder 2 includes a feeder base 2.1 and an automatic feeder 2.2.
如图2所示,钻孔装置I1.1与钻孔装置III1.4、钻孔装置IV1.7、钻孔装置V1.9的结构相同;所述的钻孔装置I1.1、钻孔装置III1.3、钻孔装置IV1.4、钻孔装置V1.7固定在所述的龙门架1.8上,所述的压紧装置1.5也固定在所述的龙门架1.8上;所述的龙门架1.8固定在所述的钻孔主机机架1.6上。、As shown in Figure 2, drilling device I1.1 has the same structure as drilling device III1.4, drilling device IV1.7, and drilling device V1.9; described drilling device I1.1, drilling device III1.3, drilling device IV1.4, drilling device V1.7 are fixed on the gantry 1.8, and the pressing device 1.5 is also fixed on the gantry 1.8; the gantry 1.8 is fixed on the described drilling host frame 1.6. ,
钻孔装置I1.1与钻孔装置III1.4、钻孔装置IV1.7、钻孔装置V1.9的钻铣头相对独立,当需加工不同规格的孔时,更换独立钻铣头即可,工件规格、孔型变更时调节更加方便,管理更加容易。The drilling and milling heads of drilling device I1.1, drilling device III1.4, drilling device IV1.7, and drilling device V1.9 are relatively independent. When holes of different specifications need to be processed, the independent drilling and milling head can be replaced. , It is more convenient to adjust and manage when the workpiece specification and pass type are changed.
上述的本实用新型中钻孔装置的数量可以根据需要进行调整,例如,只包括有钻孔装置I1.1;或者只包括钻孔装置I1.1、钻孔装置III1.4;或者只包括钻孔装置I1.1、钻孔装置III1.4、钻孔装置IV1.7等等;The quantity of drilling device in the above-mentioned utility model can be adjusted as required, for example, only includes drilling device I1.1; Or only includes drilling device I1.1, drilling device III1.4; Or only includes drilling device I1.1; Hole device I1.1, drilling device III1.4, drilling device IV1.7, etc.;
所述的钻孔装置II1.2、的数量可以由两个,两个钻孔装置II1.2位于龙门架的同一侧,且相互对称;或者位于龙门架的不同侧。The number of the drilling devices II1.2 can be two, and the two drilling devices II1.2 are located on the same side of the gantry and are symmetrical to each other; or are located on different sides of the gantry.
进一步的,钻孔装置II1.2包括伺服电机、电机安装座、钻孔机、钻孔机安装板和滚珠丝杠螺母副;所述的伺服电机安装在电机固定座上,所述的伺服电机驱动所述的滚珠丝杠螺母副,所述的滚珠丝杠螺母副驱动钻孔机安装板,钻孔机安装板上安装钻孔机;在滚珠丝杠螺母副的两侧安装有直线导轨滑块副I竖直固定在龙门架上,这个在图中没有详细给出,但是可以参考图4中的钻孔装置I1.1。Further, the drilling device II1.2 includes a servo motor, a motor mounting base, a drilling machine, a drilling machine mounting plate and a ball screw nut pair; the servo motor is installed on the motor fixing base, and the servo motor Drive the ball screw nut pair, the ball screw nut pair drives the drilling machine mounting plate, and the drilling machine mounting plate is installed with the drilling machine; linear guide rail slides are installed on both sides of the ball screw nut pair The block pair I is vertically fixed on the gantry frame, which is not shown in detail in the figure, but can refer to the drilling device I1.1 in Figure 4.
进一步的,钻孔装置I1.1包括伺服电机1.1-1、电机安装座1.1-2、钻孔机1.1-3、钻孔机安装板1.1-4、滚珠丝杠螺母副1.1-5、直线导轨滑块副I1.1-6、垫块1.1-7、滑块安装板1.1-8、直线导轨滑块副II1.1-9,其两侧上设有两个相互平行的直线导轨滑块副I1.1-6,所述的直线导轨滑块副I1.1-6固定在滑块安装板1.1-8上,所述的滑块固定板1.1.8上固定着直线导轨滑块副II1.1-9;在两直线导轨滑块副I1.1-6中间设有一个滚珠丝杠螺母副1.1-5,所述的滚珠丝杠螺母副1.1-5固定在电机安装座1.1-2上,所述的电机安装座1.1-2上固定着一个伺服电机1.1-1,所述的伺服电机1.1-1通过电机安装座1.1-2与所述的滚珠丝杠螺母副1.1-5连接;所述的直线导轨滑块副I1.1-6上固定在垫块1.1-7,所述的垫块1.1-7上固定着钻孔机连接板1.1-4,所述的钻孔机连接板1.1-4的位置可进行手动调节,所述的钻孔机连接板1.1-4上固定着钻孔机1.1-3。Further, the drilling device I1.1 includes a servo motor 1.1-1, a motor mounting base 1.1-2, a drilling machine 1.1-3, a drilling machine mounting plate 1.1-4, a ball screw nut pair 1.1-5, and a linear guide rail Slider pair I1.1-6, cushion block 1.1-7, slider mounting plate 1.1-8, linear guide rail slider pair II1.1-9, two parallel linear guide rail slider pairs are arranged on both sides I1.1-6, the linear guide rail slider pair I1.1-6 is fixed on the slider mounting plate 1.1-8, and the linear guide rail slider pair II1 is fixed on the slider fixing plate 1.1.8. 1-9; There is a ball screw nut pair 1.1-5 between the two linear guide rail slider pairs I1.1-6, the ball screw nut pair 1.1-5 is fixed on the motor mounting base 1.1-2, A servo motor 1.1-1 is fixed on the motor mount 1.1-2, and the servo motor 1.1-1 is connected with the ball screw nut pair 1.1-5 through the motor mount 1.1-2; The linear guide rail slider pair I1.1-6 is fixed on the cushion block 1.1-7, and the drilling machine connecting plate 1.1-4 is fixed on the described cushion block 1.1-7, and the described drilling machine connecting plate 1.1- The position of 4 can be manually adjusted, and the drilling machine 1.1-3 is fixed on the described drilling machine connecting plate 1.1-4.
本实用新型钻孔主机、自动送料机构均采用高性能伺服电机,配合设备精密的机械设计和高效的控制系统,严格保证了钻铣孔加工的准确性和可靠性。The drilling machine and the automatic feeding mechanism of the utility model both adopt high-performance servo motors, cooperate with the precise mechanical design and efficient control system of the equipment, and strictly guarantee the accuracy and reliability of the drilling and milling process.
所述的钻孔机1.1-3的钻孔速度与进给速度由CNC控制系统4依据加工工件3的要求自动调节。The drilling speed and feed speed of the drilling machine 1.1-3 are automatically adjusted by the CNC control system 4 according to the requirements of the workpiece 3 to be processed.
所述的垫板1.8(1)固定在龙门架1.8上,所述的龙门架1.8上的垫板1.8(1)角度可根据工件3加工需求调节。The backing plate 1.8(1) is fixed on the gantry 1.8, and the angle of the backing plate 1.8(1) on the gantry 1.8 can be adjusted according to the processing requirements of the workpiece 3.
所述的升降机构1.3包括丝杆1.3-1、轴承座1.3-2、轴承1.3-3、丝母座1.3-4、锁紧螺母1.3-5,所述的丝杠1.3-1与轴承1.3-3配合,所述的轴承1.3-3安装在轴承座1.3-2上所述的轴承1.3-3由所述的锁紧螺母1.3-5锁紧;所述的丝杆1.3-1与所述的丝母座1.3-4配合,所述的丝母座1.3-4固定在滑块安装板1.1-6上。所述的升降机构1.3可分别完成钻孔装置I、钻孔装置II、钻孔装置III、钻孔装置IV、钻孔装置V的位置手动(自动)调节。The lifting mechanism 1.3 includes a screw rod 1.3-1, a bearing seat 1.3-2, a bearing 1.3-3, a screw nut seat 1.3-4, and a lock nut 1.3-5. The screw screw 1.3-1 and the bearing 1.3- 3, the bearing 1.3-3 is installed on the bearing seat 1.3-2, the bearing 1.3-3 is locked by the lock nut 1.3-5; the screw rod 1.3-1 is connected with the The screw nut seat 1.3-4 cooperates, and the said thread nut seat 1.3-4 is fixed on the slider mounting plate 1.1-6. The lifting mechanism 1.3 can complete the manual (automatic) adjustment of the positions of the drilling device I, the drilling device II, the drilling device III, the drilling device IV and the drilling device V respectively.
所述的压紧装置1.5包括工作台1.5-1、压紧块1.5-2、气缸I1.5-3、气缸安装座I1.5-4、气缸II1.5-5、气缸安装座II1.5-6,所述的工作台1.5-1与所述的气缸安装座I1.5-4固定在龙门架1.8上,所述的压紧块1.5-2固定在所述的气缸I1.5-4与所述的气缸II1.5-5上,所述的气缸I1.5-4固定在所述的气缸安装座I1.5-4上,所述的气缸II1.5-5安装在所述的气缸安装座II1.5-6上。在钻孔装置I1.1、钻孔装置II1.2、钻孔装置III1.3、钻孔装置IV1.4、钻孔装置V1.7钻孔前,所述的压紧装置1.5在CNC控制系统4的控制下压紧工件。所述的压紧装置1.5采用气动式夹紧,钻孔时,两侧所述的压紧装置1.5同时夹紧;钻孔后,两侧所述的压紧装置1.5同时松开。The pressing device 1.5 includes a workbench 1.5-1, a pressing block 1.5-2, a cylinder I1.5-3, a cylinder mounting seat I1.5-4, a cylinder II1.5-5, and a cylinder mounting seat II1.5 -6, the workbench 1.5-1 and the cylinder mounting seat I1.5-4 are fixed on the gantry 1.8, and the pressing block 1.5-2 is fixed on the cylinder I1.5-4 With the cylinder II1.5-5, the cylinder I1.5-4 is fixed on the cylinder mount I1.5-4, and the cylinder II1.5-5 is installed on the On the cylinder mount II1.5-6. Before the drilling of drilling device I1.1, drilling device II1.2, drilling device III1.3, drilling device IV1.4, and drilling device V1.7, the pressing device 1.5 in the CNC control system 4. Press the workpiece under the control. The clamping device 1.5 is clamped pneumatically. When drilling, the clamping devices 1.5 on both sides are clamped simultaneously; after drilling, the clamping devices 1.5 on both sides are released simultaneously.
为实现对不同宽度尺寸工件的柔性加工,夹紧装置夹紧工件时,工件之间通过调节压紧装置调整间距,并由气缸提供夹紧力;并且针对不同长度,不同孔的加工位置,通过调整夹具的位置来适应不同工件的加工。In order to achieve flexible processing of workpieces with different widths, when the clamping device clamps the workpieces, the distance between the workpieces is adjusted by adjusting the clamping device, and the clamping force is provided by the cylinder; and for different lengths and different hole processing positions, through Adjust the position of the fixture to adapt to the processing of different workpieces.
所述的自动送料机2包括送料机机座2.1与自动送料装置2.2,所述的自动送料装置2.2安装在送料机机座2.1上。所述的自动送料机2可根据工件3的具体要求在CNC控制系统4的控制下自动送进工件3。The automatic feeder 2 includes a feeder base 2.1 and an automatic feeder 2.2, and the automatic feeder 2.2 is installed on the feeder base 2.1. The automatic feeder 2 can automatically feed the workpiece 3 under the control of the CNC control system 4 according to the specific requirements of the workpiece 3 .
所述的送料机机座2.1包括送料机机架2.1-1、直线导轨2.1-2、齿条2.1-3、直线滑块2.1-4、信号感应器2.1-5,所述的齿条2.1-3与两直线导轨2.1-2平行安装在机架上,所述的两直线导轨2.1-2上各配合着两直线滑块2.4-4。The feeder frame 2.1 includes a feeder frame 2.1-1, a linear guide rail 2.1-2, a rack 2.1-3, a linear slider 2.1-4, and a signal sensor 2.1-5. The rack 2.1- 3 is installed on the frame in parallel with the two linear guide rails 2.1-2, and the two linear guide rails 2.1-2 are respectively matched with two linear slide blocks 2.4-4.
所述的自动送料装置2.2包括自动送料装置底板2.2-1、夹嘴2.2-2、伺服电机2.2-3、传动装置2.2-4,所述的夹嘴2.2-2与传动装置2.2-4固定在自动送料装置底板2.2-1上,所述的伺服电机2.2-3固定在传动装置2.2-4上,所述的传动装置2.2-4与所述的齿条2.1-3配合。Described automatic feeding device 2.2 comprises automatic feeding device bottom plate 2.2-1, clip 2.2-2, servo motor 2.2-3, transmission device 2.2-4, and described clip 2.2-2 and transmission device 2.2-4 are fixed on On the bottom plate 2.2-1 of the automatic feeding device, the servo motor 2.2-3 is fixed on the transmission device 2.2-4, and the transmission device 2.2-4 cooperates with the rack 2.1-3.
夹嘴2.2-2的结构为现有结构,在此不进行详细描述。The structure of the clip 2.2-2 is an existing structure, and will not be described in detail here.
钻孔主机1和自动送料机2的运动均由CNC控制系统4控制完成。The movement of the drilling host 1 and the automatic feeder 2 is controlled by the CNC control system 4 .
本实用新型的加工方法及具体工作方式如下:Processing method of the present utility model and concrete mode of work are as follows:
根据图纸要求编写加工程序,并录入CNC控制系统4内,根据型材规格选择合适的压紧块1.5-2压紧工件3,压紧块1.5-2同时具有导向的作用;人工将工件3放在自动送料装置2上,用自动夹紧装置2夹紧工件3,启动本设备,自动送料机2按既定数控程序等距、不等距对工件3精准进给,上一动作完成后,钻孔主机1按既定的数控程序完成多工位多轴向自动钻铣孔,当自动送料装置2触发送料机机座上的信号感应器2.1-5,夹嘴2.2-2松开工件3,自动送料装置2返回加工原点,完成对工件3的加工。Write the processing program according to the requirements of the drawing, and input it into the CNC control system 4, select the appropriate compression block 1.5-2 to compress the workpiece 3 according to the profile specifications, and the compression block 1.5-2 also has a guiding effect; manually place the workpiece 3 on the On the automatic feeding device 2, use the automatic clamping device 2 to clamp the workpiece 3, start the equipment, and the automatic feeding machine 2 will feed the workpiece 3 accurately at equidistant or unequal intervals according to the established NC program. After the previous action is completed, the hole will be drilled The main engine 1 completes multi-station and multi-axial automatic drilling and milling holes according to the established NC program. When the automatic feeding device 2 triggers the signal sensor 2.1-5 on the feeder base, the gripper 2.2-2 releases the workpiece 3 and automatically feeds The device 2 returns to the processing origin to complete the processing of the workpiece 3.
从以上的描述中,可以看出,本申请上述的实施例实现了如下技术效果:From the above description, it can be seen that the above-mentioned embodiments of the present application have achieved the following technical effects:
1、通过自动送料机,可省去人工定位,减少工人的劳动强度,而且精度更加可靠、效率更高。1. Through the automatic feeder, manual positioning can be omitted, the labor intensity of workers can be reduced, and the accuracy is more reliable and the efficiency is higher.
2、通过包含多工位钻孔主机,所以可以实现一次加工多种规格孔型,减少加工工序。2. By including the multi-station drilling main engine, it can realize the processing of various specifications at one time and reduce the processing procedures.
3、通过对工件侧面进行钻孔的钻孔装置通过直线导轨滑块副II固定在龙门架上,钻孔装置的高度可通过调节升降机构的丝杆调节,因此在加工不同规格的工件时可轻松调节。3. The drilling device that drills holes on the side of the workpiece is fixed on the gantry frame through the linear guide slider pair II. The height of the drilling device can be adjusted by adjusting the screw rod of the lifting mechanism, so it can be used when processing workpieces of different specifications. Adjust easily.
4、通过钻铣孔的钻铣头相对独立,当需加工不同规格的孔时,更换独立钻铣头即可,工件规格、孔型变更时调节更加方便,管理更加容易。4. The drilling and milling head for drilling and milling holes is relatively independent. When it is necessary to process holes of different specifications, just replace the independent drilling and milling head. It is more convenient to adjust and manage when the workpiece specification and hole type change.
5、本实用新型钻孔主机、自动送料机构均采用高性能伺服电机,配合设备精密的机械设计和高效的控制系统,严格保证了钻铣孔加工的准确性和可靠性。5. The drilling machine and the automatic feeding mechanism of the utility model all adopt high-performance servo motors, cooperate with the equipment's precise mechanical design and efficient control system, and strictly guarantee the accuracy and reliability of drilling and milling processing.
6、为实现对不同宽度尺寸工件的柔性加工,夹紧装置夹紧工件时,工件之间通过调节压紧装置调整间距,并由气缸提供夹紧力;并且针对不同长度,不同孔的加工位置,通过调整夹具的位置来适应不同工件的加工。6. In order to achieve flexible processing of workpieces with different widths and sizes, when the clamping device clamps the workpieces, the distance between the workpieces is adjusted by adjusting the clamping device, and the clamping force is provided by the cylinder; and for different lengths, different processing positions of holes , by adjusting the position of the fixture to adapt to the processing of different workpieces.
根据上述说明书的揭示和教导,本实用新型所属领域的技术人员还可以对上述实施方式进行适当的变更和修改。因此,本实用新型并不局限于上面揭示和描述的具体实施方式,对实用新型的一些修改和变更也应当落入本实用新型的权利要求的保护范围内。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对本实用新型构成任何限制。According to the disclosure and teaching of the above specification, those skilled in the art to which the present utility model belongs can also make appropriate changes and modifications to the above embodiment. Therefore, the utility model is not limited to the specific embodiments disclosed and described above, and some modifications and changes to the utility model should also fall within the scope of protection of the claims of the utility model. In addition, although some specific terms are used in this specification, these terms are only for convenience of description and do not constitute any limitation to the present utility model.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106735412A (en) * | 2017-01-19 | 2017-05-31 | 山东金博利达精密机械有限公司 | The polyaxial multistation automatic drill hole milling assembly line of section bar and its processing method |
| CN111774871A (en) * | 2020-08-21 | 2020-10-16 | 佛山市俊德政海机械科技有限公司 | A drilling and milling device capable of multi-face machining |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106735412A (en) * | 2017-01-19 | 2017-05-31 | 山东金博利达精密机械有限公司 | The polyaxial multistation automatic drill hole milling assembly line of section bar and its processing method |
| CN106735412B (en) * | 2017-01-19 | 2019-03-01 | 山东金博利达精密机械有限公司 | The polyaxial multistation automatic drill hole milling assembly line of profile and its processing method |
| CN111774871A (en) * | 2020-08-21 | 2020-10-16 | 佛山市俊德政海机械科技有限公司 | A drilling and milling device capable of multi-face machining |
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