CN206447383U - a cutting machine - Google Patents

a cutting machine Download PDF

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Publication number
CN206447383U
CN206447383U CN201720087933.8U CN201720087933U CN206447383U CN 206447383 U CN206447383 U CN 206447383U CN 201720087933 U CN201720087933 U CN 201720087933U CN 206447383 U CN206447383 U CN 206447383U
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China
Prior art keywords
roller
tension
frame
film
display
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Expired - Fee Related
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CN201720087933.8U
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Chinese (zh)
Inventor
许卫华
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Suzhou Obei Film Industry Co Ltd
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Dongguan Aobei Industrial Co ltd
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Abstract

The utility model discloses a cutting machine, it includes along film direction of delivery sets gradually unreels frame, guide roll, sword groove roller and rolling frame in the frame, and sword groove roller top is provided with cuts mechanism, be provided with the tension between sword groove roller and the guide roll and detect the roller, be provided with tension sensor on the tension detection roller, tension detection roller and sword groove roller between be provided with tension adjustment mechanism, the frame on still be provided with main control unit and display, display and tension sensor all with the main control unit electricity is connected. The utility model provides a splitting machine, it is through setting up the tension adjustment mechanism between knife groove roller and guide roll, through setting up the tension sensor and can show the display of the tension parameter of the film product in real time at the same time, thus can adjust the tension of the film between guide roll and knife groove roller according to the needs of the product; thereby effectively improving the quality of the slit film product and effectively improving the production efficiency.

Description

一种分切机a cutting machine

技术领域technical field

本实用新型涉及裁切设备领域,具体涉及一种分切机。The utility model relates to the field of cutting equipment, in particular to a cutting machine.

背景技术Background technique

分切机是一种用于将宽幅纸张,云母等薄膜分切成多条窄幅材料的机械设备,由于分切机设备简单,成本低廉,操作方便初期投入少,因而在造纸等薄膜行业得到了广泛的应用。目前,现有的分切机在分切机构对薄膜进行分切时,由于导向辊与刀槽辊之间对薄膜的压力过大或太小,从而导致生产效率较低,而且也导致分切薄膜的质量不一,致使产品的一致性较差。Slitting machine is a kind of mechanical equipment used to cut wide-width paper, mica and other films into multiple narrow-width materials. Because the slitting machine is simple in equipment, low in cost, easy to operate and low in initial investment, it is widely used in papermaking and other film industries. Has been widely used. At present, when the existing slitting machine cuts the film by the slitting mechanism, the pressure on the film between the guide roller and the grooved roller is too large or too small, which leads to low production efficiency and also leads to slitting Film quality varies, resulting in poor product consistency.

实用新型内容Utility model content

为克服现有技术的不足及存在的问题,本实用新型提供一种分切机,利用该分切机,可以根据产品的需要调整导向辊与刀槽辊之间的薄膜的张力,从而可有效提高分切薄膜产品的质量,并且可有效提高生产效率。In order to overcome the deficiencies and existing problems of the prior art, the utility model provides a slitting machine. With the slitting machine, the tension of the film between the guide roller and the knife grooved roller can be adjusted according to the needs of the product, thereby effectively Improve the quality of slitting film products, and can effectively improve production efficiency.

本实用新型是通过以下技术方案实现的:一种分切机,包括沿薄膜输送方向依次设置在机架上的放卷架、导向辊、刀槽辊以及收卷架,刀槽辊上方设置有分切机构,所述刀槽辊与导向辊之间设置有张力检测辊,张力检测辊上设置有张力传感器,所述张力检测辊与刀槽辊之间设置有张力调节机构,所述的机架上还设置有主控制器与显示器,所述显示器以及张力传感器均与所述主控制器电连接;所述的张力调节机构包括电机、驱动轮、驱动杆、以及压紧辊,所述电机的输出轴与驱动轮连接,所述驱动杆的两端分别与所述驱动轮与压紧辊连接,所述的电机与所述的主控制器电连接,所述压紧辊设置于所述刀槽辊与张力检测辊之间且与所述薄膜的上表面接触。The utility model is realized through the following technical solutions: a slitting machine, comprising an unwinding frame, a guide roller, a knife roller and a winding frame which are sequentially arranged on the machine frame along the film conveying direction, and above the knife roller is arranged Slitting mechanism, a tension detection roller is arranged between the grooved roller and the guide roller, a tension sensor is arranged on the tension detection roller, a tension adjustment mechanism is arranged between the tension detection roller and the grooved roller, the machine The frame is also provided with a main controller and a display, and the display and the tension sensor are electrically connected to the main controller; the tension adjustment mechanism includes a motor, a drive wheel, a drive rod, and a pinch roller, and the motor The output shaft of the drive rod is connected to the driving wheel, the two ends of the driving rod are respectively connected to the driving wheel and the pinch roller, the motor is electrically connected to the main controller, and the pinch roller is arranged on the The grooved roller is in contact with the tension detection roller and is in contact with the upper surface of the film.

进一步地,所述的驱动杆的一侧或两侧设置有限位块,驱动杆上设置有限位杆。Further, a limiting block is arranged on one or both sides of the driving rod, and a limiting rod is arranged on the driving rod.

进一步地,所述的机架上还设置有与所述主控制器电连接的警报装置;所述的收卷架上设置有计米器。Further, the frame is also provided with an alarm device electrically connected to the main controller; the winding frame is provided with a meter counter.

优选地,所述的警报装置为声音报警器或灯光报警器。Preferably, the alarm device is an audible alarm or a light alarm.

本实用新型提供的分切机,其通过在刀槽辊与导向辊之间设置张力调节机构,同时通过设置张力传感器以及可实时显示薄膜产品的张力参数的显示器,从而可根据产品的需要调整导向辊与刀槽辊之间的薄膜的张力;进而可有效提高分切薄膜产品的质量,并且可有效提高生产效率。The slitting machine provided by the utility model can adjust the guide according to the needs of the product by setting a tension adjustment mechanism between the knife groove roller and the guide roller, and by setting a tension sensor and a display that can display the tension parameters of the film product in real time. The tension of the film between the roller and the grooved roller; thus can effectively improve the quality of the slitting film product, and can effectively improve the production efficiency.

附图说明Description of drawings

图1是本实用新型实施例所述的分切机的结构示意图。Fig. 1 is a schematic structural view of a slitting machine according to an embodiment of the present invention.

其中,附图标号为:10-机架,20-薄膜,30-放卷架,31-导向辊,32-刀槽辊,33-收卷架,34-分切机构,40-张力检测辊, 41-张力传感器,50-电机,51-驱动轮,52-驱动杆,53-压紧辊,54-限位杆,55-限位块,60-主控制器,61-显示器,62-警报装置。Among them, the reference numerals are: 10-frame, 20-film, 30-unwinding frame, 31-guide roller, 32-slotted roller, 33-winding frame, 34-slitting mechanism, 40-tension detection roller , 41-tension sensor, 50-motor, 51-driving wheel, 52-driving rod, 53-pressure roller, 54-limiting rod, 55-limiting block, 60-main controller, 61-display, 62- alarm device.

具体实施方式detailed description

为了便于本领域技术人员的理解,以下结合附图和具体实施例对本实用新型作进一步详细描述。In order to facilitate the understanding of those skilled in the art, the utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

如附图1所示,一种分切机,包括沿薄膜20输送方向依次设置在机架10上的放卷架30、导向辊31、刀槽辊32以及收卷架33,刀槽辊32上方设置有分切机构34,所述刀槽辊32与导向辊31之间设置有张力检测辊40,张力检测辊40上设置有张力传感器41,所述张力检测辊40与刀槽辊32之间设置有张力调节机构,所述的机架10上还设置有主控制器60与显示器61,所述显示器61以及张力传感器41均与所述主控制器60电连接;所述的张力调节机构包括电机50、驱动轮51、驱动杆52、以及压紧辊53,所述电机50的输出轴与驱动轮51连接,所述驱动杆52的两端分别与所述驱动轮51与压紧辊53连接,所述的电机50与所述的主控制器60电连接,所述压紧辊53设置于所述刀槽辊32与张力检测辊40之间且与所述薄膜20的上表面接触。所述的收卷架33上优选设置有计米器(图未示),利用该计米器,可方便地测量并显示收卷加上的产品的收卷长度。As shown in accompanying drawing 1, a kind of slitting machine comprises the unwinding frame 30 that is arranged on the frame 10 successively along film 20 conveying direction, guide roller 31, knife grooved roller 32 and take-up frame 33, knife grooved roller 32 A slitting mechanism 34 is arranged above, a tension detection roller 40 is arranged between the sipe roller 32 and the guide roller 31, a tension sensor 41 is arranged on the tension detection roller 40, the tension detection roller 40 and the sipe roller 32 A tension adjustment mechanism is arranged between them, and the main controller 60 and a display 61 are also arranged on the frame 10, and the display 61 and the tension sensor 41 are electrically connected to the main controller 60; the tension adjustment mechanism Comprising a motor 50, a drive wheel 51, a drive rod 52, and a pinch roller 53, the output shaft of the motor 50 is connected to the drive wheel 51, and the two ends of the drive rod 52 are respectively connected to the drive wheel 51 and the pinch roller 53, the motor 50 is electrically connected to the main controller 60, the pinch roller 53 is arranged between the grooved roller 32 and the tension detection roller 40 and is in contact with the upper surface of the film 20 . A meter counter (not shown in the figure) is preferably provided on the winding stand 33, and the meter counter can be used to conveniently measure and display the winding length of the product added to the winding.

所述的主控制器60可以接收张力传感器41检测所得的张力参数,并通过输出相应的信号给所述显示器61,使其实时显示位于刀槽辊附近的张力参数;所述的主控制器60还可以控制电机50的工作状态,工作人员可以通过在主控制器60上进行相应的操作来控制电机,从而可以控制压紧辊对薄膜产品进行压紧或放松,进而实现根据需要调整导向辊31与刀槽辊之间的薄膜的张力,使得分切机构更好地对薄膜产品进行分切,有效提高分切薄膜产品的质量,而且通过设置合适的张力,也可使得生产效率得到有效的提升。The main controller 60 can receive the tension parameter detected by the tension sensor 41, and output a corresponding signal to the display 61 to make it display the tension parameter near the grooved roller in real time; the main controller 60 The working state of the motor 50 can also be controlled, and the staff can control the motor by performing corresponding operations on the main controller 60, so that the pinch roller can be controlled to compress or loosen the film product, and then adjust the guide roller 31 as required The tension of the film between the grooved roller and the slit roller enables the slitting mechanism to better slit the film product, effectively improving the quality of the slitting film product, and by setting the appropriate tension, the production efficiency can also be effectively improved .

在其中一个优选的实施例中,所述的机架10上还设置有与所述主控制器60电连接的警报装置62。所述的警报装置62可以为声音报警器或灯光报警器。所述的报警装置用于当所述张力传感器检测所得的张力参数超过预设的数值后,报警装置发出相应的报警信号提醒工作人员,使得工作人员可及时通过张力调节机构来调整薄膜所受的张力,从而可有效避免薄膜产品因受到的张力过大而使薄膜产品受到损坏。In one preferred embodiment, the rack 10 is also provided with an alarm device 62 electrically connected to the main controller 60 . The alarm device 62 can be a sound alarm or a light alarm. The alarm device is used for when the tension parameter detected by the tension sensor exceeds the preset value, the alarm device sends a corresponding alarm signal to remind the staff, so that the staff can adjust the tension of the film through the tension adjustment mechanism in time. Tension, which can effectively prevent the film product from being damaged due to excessive tension.

作为优选的实施例,所述的驱动杆52的一侧或两侧设置有限位块55,驱动杆上设置有限位杆54。通过设置所述的限位块55和限位杆54,可有效避免张力调节机构对薄膜产品的张力过大而导致薄膜产品受损。As a preferred embodiment, a limiting block 55 is arranged on one side or both sides of the driving rod 52 , and a limiting rod 54 is arranged on the driving rod. By setting the limit block 55 and the limit rod 54, it is possible to effectively prevent the film product from being damaged due to excessive tension of the tension adjustment mechanism on the film product.

本实用新型提供的分切机,其通过在刀槽辊与导向辊之间设置张力调节机构,同时通过设置张力传感器以及可实时显示薄膜产品的张力参数的显示器,从而可根据产品的需要调整导向辊与刀槽辊之间的薄膜的张力;进而可有效提高分切薄膜产品的质量,并且可有效提高生产效率。The slitting machine provided by the utility model can adjust the guide according to the needs of the product by setting a tension adjustment mechanism between the knife groove roller and the guide roller, and by setting a tension sensor and a display that can display the tension parameters of the film product in real time. The tension of the film between the roller and the grooved roller; thus can effectively improve the quality of the slitting film product, and can effectively improve the production efficiency.

上述实施例为本实用新型的较佳的实现方式,并非是对本实用新型的限定,在不脱离本实用新型的发明构思的前提下,任何显而易见的替换均在本实用新型的保护范围之内。The above-mentioned embodiment is a preferred implementation mode of the utility model, and is not a limitation of the utility model. Any obvious replacement is within the protection scope of the utility model without departing from the inventive concept of the utility model.

Claims (5)

1.一种分切机,包括沿薄膜(20)输送方向依次设置在机架(10)上的放卷架(30)、导向辊(31)、刀槽辊(32)以及收卷架(33),刀槽辊上方设置有分切机构(34),其特征在于:所述刀槽辊与导向辊之间设置有张力检测辊(40),张力检测辊上设置有张力传感器(41),所述张力检测辊与刀槽辊之间设置有张力调节机构,所述的机架上还设置有主控制器(60)与显示器(61),所述显示器以及张力传感器均与所述主控制器电连接;所述的张力调节机构包括电机(50)、驱动轮(51)、驱动杆(52)、以及压紧辊(53),所述电机的输出轴与驱动轮连接,所述驱动杆的两端分别与所述驱动轮与压紧辊连接,所述的电机与所述的主控制器电连接,所述压紧辊设置于所述刀槽辊与张力检测辊之间且与所述薄膜的上表面接触。1. A slitting machine, comprising an unwinding stand (30), a guide roller (31), a knife groove roller (32) and a winding stand ( 33), a slitting mechanism (34) is arranged above the sipe roller, and it is characterized in that: a tension detection roller (40) is arranged between the sipe roller and the guide roller, and a tension sensor (41) is arranged on the tension detection roller , a tension adjustment mechanism is set between the tension detection roller and the sipe roller, and a main controller (60) and a display (61) are arranged on the frame, and the display and the tension sensor are connected to the main The controller is electrically connected; the tension adjustment mechanism includes a motor (50), a drive wheel (51), a drive rod (52), and a pinch roller (53), the output shaft of the motor is connected to the drive wheel, and the The two ends of the driving rod are respectively connected to the driving wheel and the pinch roller, the motor is electrically connected to the main controller, the pinch roller is arranged between the grooved roller and the tension detection roller and in contact with the upper surface of the film. 2.根据权利要求1所述的分切机,其特征在于:所述的驱动杆(52)的一侧或两侧设置有限位块(55),驱动杆上设置有限位杆(54)。2. The slitting machine according to claim 1, characterized in that: a limiting block (55) is arranged on one or both sides of the driving rod (52), and a limiting rod (54) is arranged on the driving rod. 3.根据权利要求2所述的分切机,其特征在于:所述的机架(10)上还设置有与所述主控制器电连接的警报装置(62)。3. The slitting machine according to claim 2, characterized in that: the frame (10) is also provided with an alarm device (62) electrically connected to the main controller. 4.根据权利要求3所述的分切机,其特征在于:所述的警报装置为声音报警器或灯光报警器。4. The slitting machine according to claim 3, characterized in that: the alarm device is a sound alarm or a light alarm. 5.根据权利要求1~4中任意一项所述的分切机,其特征在于:所述的收卷架上设置有计米器。5. The slitting machine according to any one of claims 1-4, characterized in that: a meter counter is set on the winding frame.
CN201720087933.8U 2017-01-23 2017-01-23 a cutting machine Expired - Fee Related CN206447383U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110817554A (en) * 2019-11-19 2020-02-21 江苏上达电子有限公司 Novel tension control device of COF splitting machine
CN113353701A (en) * 2021-07-08 2021-09-07 山东胜通光学材料科技有限公司 Polyester optical film winding system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110817554A (en) * 2019-11-19 2020-02-21 江苏上达电子有限公司 Novel tension control device of COF splitting machine
CN113353701A (en) * 2021-07-08 2021-09-07 山东胜通光学材料科技有限公司 Polyester optical film winding system

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GR01 Patent grant
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TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20190422

Address after: No. 20 Ousheng Avenue, Perch Industrial Concentration Zone, Pingwang Town, Wujiang District, Suzhou City, Jiangsu Province, 215000

Patentee after: Suzhou Obei Film Industry Co., Ltd.

Address before: 523465 West City Industrial Zone, Hengli Town, Dongguan City, Guangdong Province

Patentee before: Dongguan Aobei Industrial Co. Ltd.

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20170829

Termination date: 20200123