CN206446083U - A multifunctional plastic granule extrusion equipment - Google Patents

A multifunctional plastic granule extrusion equipment Download PDF

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Publication number
CN206446083U
CN206446083U CN201621248363.8U CN201621248363U CN206446083U CN 206446083 U CN206446083 U CN 206446083U CN 201621248363 U CN201621248363 U CN 201621248363U CN 206446083 U CN206446083 U CN 206446083U
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extrusion
mixing
magnetic induction
induction coil
motor
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张宏伟
梁志
叶海军
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Shenzhen Zhongxin Nuclear Materials Co ltd
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Dongguan G1 Nuclear Materials Co ltd
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Abstract

The utility model relates to a plastic grain production facility field especially relates to a multi-functional plastic grain extrusion equipment, including the mounting bracket, magnetic induction coil, compounding device and crowded material device, still include a plurality of material proportioning device, material proportioning device includes the storage bucket, spiral conveying pipe and bobbing machine, spiral conveying pipe installs in the storage bucket, the bobbing machine is installed in the storage bucket, the bobbing machine electricity is connected with the PLC controller, the compounding device includes mixing cylinder and first motor, mixing cylinder movable mounting is in the mounting bracket, first motor is connected with mixing cylinder transmission, crowded material device includes the extruding cylinder, magnetic induction coil is around locating the extruding cylinder lateral surface, magnetic induction coil increases along the extrusion direction coil density of extruding cylinder gradually, mixing cylinder and extruding cylinder connect. The utility model discloses convenient to use reduces plastics production operating procedure, and can prevent that the temperature shock of material from resulting in the performance change of material, improves the stability of plastics production.

Description

一种多功能塑胶粒挤出设备A multifunctional plastic granule extrusion equipment

技术领域technical field

本实用新型涉及塑胶粒生产设备,尤其涉及一种多功能塑胶粒挤出设备。The utility model relates to plastic pellet production equipment, in particular to a multifunctional plastic pellet extrusion equipment.

背景技术Background technique

挤出机,主机是挤塑机,它由挤压系统、传动系统和加热冷却系统组成,挤压系统包括螺杆、机筒、料斗、机头和模具,塑料通过挤压系统而塑化成均匀的熔体,并在这一过程中所建立压力下,被螺杆连续的挤出机头,最终达到塑料的成型,形成人们所需的一定形状的产品,因此,挤出机的使用非常广泛。Extruder, the main machine is an extruder, which is composed of an extrusion system, a transmission system and a heating and cooling system. The extrusion system includes a screw, a barrel, a hopper, a machine head and a mold. The plastic is plasticized into a uniform shape through the extrusion system. The melt, and under the pressure established in this process, is continuously extruded by the screw head, and finally reaches the molding of the plastic, forming a product of a certain shape that people need. Therefore, the extruder is widely used.

但是一般挤出机所需的进料系统都是只有简单的混料作用,需要使用不同的物料混合再进行挤出成型的时候,需要预先将不同比例的物料配好再进行混料,这样降低了生产效率;且很多挤出设备的加热系统较简单,骤热的方式很容易使物料变性,物料挤出的稳定性不好。However, the feeding system required by general extruders only has a simple mixing function. When it is necessary to use different materials to mix and then carry out extrusion molding, it is necessary to prepare different proportions of materials before mixing, so as to reduce the Improve production efficiency; and the heating system of many extrusion equipment is relatively simple, the way of sudden heating is easy to denature the material, and the stability of material extrusion is not good.

实用新型内容Utility model content

为解决上述问题,本实用新型提供能根据需要调节不同物料的进料速度,达到不同物料混料的配比,操作简单,且能提高塑料生产稳定性的一种多功能塑胶粒挤出设备。In order to solve the above problems, the utility model provides a multi-functional plastic particle extrusion equipment that can adjust the feeding speed of different materials according to needs, achieve the mixing ratio of different materials, is simple to operate, and can improve the stability of plastic production.

本实用新型所采用的技术方案是:一种多功能塑胶粒挤出设备,包括安装架、磁感应线圈、混料装置和挤料装置,还包括若干个物料配比装置,所述物料配比装置包括料桶、螺旋送料管和振动机,所述螺旋送料管安装于料桶内,所述振动机安装于料桶,所述振动机电连接有PLC控制器,所述混料装置包括混料筒和第一电机,所述混料筒活动安装于安装架,所述第一电机与混料筒传动连接,所述挤料装置包括挤出筒,所述磁感应线圈绕设于挤出筒外侧面,磁感应线圈沿着挤出筒的挤出方向线圈密度逐渐增大,所述混料筒和挤出筒连接。The technical solution adopted by the utility model is: a multi-functional plastic particle extrusion equipment, including a mounting frame, a magnetic induction coil, a mixing device and a material extruding device, and also includes several material proportioning devices, the material proportioning device It includes a material barrel, a screw feeding pipe and a vibrating machine, the spiral feeding pipe is installed in the material barrel, the vibrating machine is installed in the material barrel, the vibrating motor is connected with a PLC controller, and the mixing device includes a mixing barrel and a first motor, the mixing barrel is movably mounted on the mounting frame, the first motor is connected to the mixing barrel in transmission, the extrusion device includes an extrusion barrel, and the magnetic induction coil is wound on the outer surface of the extrusion barrel , the coil density of the magnetic induction coil gradually increases along the extrusion direction of the extrusion cylinder, and the mixing cylinder is connected with the extrusion cylinder.

本技术方案的进一步改进为,所述挤料装置还包括第二电机和挤出杆,所述挤出杆穿设于混料筒和挤出筒。A further improvement of the technical solution is that the extruding device further includes a second motor and an extruding rod, and the extruding rod is passed through the mixing barrel and the extruding barrel.

本技术方案的进一步改进为,所述挤出杆包括送料段、混炼段、捏合段和挤出段。A further improvement of the technical solution is that the extrusion rod includes a feeding section, a mixing section, a kneading section and an extrusion section.

本技术方案的进一步改进为,所述料桶的底部设有红外感应装置,该红外感应装置电连接有报警装置。A further improvement of the technical solution is that the bottom of the barrel is provided with an infrared sensing device, and the infrared sensing device is electrically connected with an alarm device.

本技术方案的进一步改进为,所述PLC控制器还与第二电机电连接。A further improvement of the technical solution is that the PLC controller is also electrically connected to the second motor.

本技术方案的进一步改进为,所述磁感应线圈的外侧包覆有绝缘隔热层,该绝缘隔热层的厚度为10~15mm。A further improvement of the technical solution is that the outer side of the magnetic induction coil is covered with an insulating and heat-insulating layer, and the thickness of the insulating and heat-insulating layer is 10-15 mm.

本实用新型的有益效果为:The beneficial effects of the utility model are:

本实用新型设置有多个物料配比装置,通过PLC控制器调节振动机的振动频率,调节不同物料配比装置的进料速率,使不同的物料能按照不同的配比进行混料熔融挤出,无须提前机型物料的配比,减少操作步骤,提高生产效率,降低人工成本投入;挤出装置的磁感应线圈沿着挤出筒的挤出方向线圈密度逐渐增大,使物料的温度逐渐增大,防止物料的温度骤变导致物料的性能改变,提高塑料生产的稳定性。The utility model is equipped with a plurality of material proportioning devices, and the vibration frequency of the vibrating machine is adjusted through the PLC controller, and the feeding rate of different material proportioning devices is adjusted, so that different materials can be mixed and melted and extruded according to different proportions. , it is not necessary to advance the proportion of materials of the model, reduce operation steps, improve production efficiency, and reduce labor costs; the density of the magnetic induction coil of the extrusion device increases gradually along the extrusion direction of the extrusion barrel, so that the temperature of the material gradually increases Large, to prevent sudden changes in the temperature of the material from changing the properties of the material, and improve the stability of plastic production.

附图说明Description of drawings

图1为本实用新型的结构示意俯视图;Fig. 1 is a schematic top view of the structure of the utility model;

图2为本实用新型的挤出杆的结构示意图;Fig. 2 is the structural representation of extruding rod of the present utility model;

图3为本实用新型的物料配比装置的局部剖视图。Fig. 3 is a partial sectional view of the material proportioning device of the present invention.

具体实施方式detailed description

下面将结合附图对本实用新型作进一步的说明。The utility model will be further described below in conjunction with the accompanying drawings.

如图1~3所示,一种多功能塑胶粒挤出设备,包括安装架1、磁感应线圈2、混料装置3和挤料装置4,还包括若干个物料配比装置5,物料配比装置5包括料桶51、螺旋送料管52和振动机53,螺旋送料管52安装于料桶51内,振动机53安装于料桶51,振动机53电连接有PLC控制器6,混料装置3包括混料筒31和第一电机32,混料筒31活动安装于安装架1,第一电机32与混料筒31传动连接,挤料装置4包括挤出筒41,磁感应线圈2绕设于挤出筒41外侧面,混料筒31和挤出筒41连接。本实用新型设置有多个物料配比装置5,通过PLC控制器6调节振动机53的振动频率,调节不同物料配比装置5的进料速率,使不同的物料能按照不同的配比进行混料熔融挤出,无须提前机型物料的配比,减少操作步骤,提高生产效率,降低人工成本投入;挤出装置的磁感应线圈2沿着挤出筒41的挤出方向线圈密度逐渐增大,使物料的温度逐渐增大,防止物料的温度骤变导致物料的性能改变,提高塑料生产的稳定性。As shown in Figures 1 to 3, a multifunctional plastic particle extrusion equipment includes a mounting frame 1, a magnetic induction coil 2, a mixing device 3 and a material extruding device 4, and also includes several material proportioning devices 5, the material proportioning Device 5 comprises feed barrel 51, screw feeding pipe 52 and vibrator 53, and screw feed pipe 52 is installed in the feed barrel 51, and vibrator 53 is installed in feed barrel 51, and vibrator 53 is electrically connected with PLC controller 6, mixing device 3 includes a mixing barrel 31 and a first motor 32, the mixing barrel 31 is movably installed on the installation frame 1, the first motor 32 is connected to the mixing barrel 31 in transmission, the extrusion device 4 includes an extrusion barrel 41, and the magnetic induction coil 2 is wound On the outer side of the extrusion barrel 41, the mixing barrel 31 is connected to the extrusion barrel 41. The utility model is provided with a plurality of material proportioning devices 5, the vibration frequency of the vibrating machine 53 is adjusted by the PLC controller 6, and the feeding rate of different material proportioning devices 5 is adjusted, so that different materials can be mixed according to different proportions. The material is melted and extruded without advancing the proportion of the machine material, reducing operation steps, improving production efficiency, and reducing labor costs; the coil density of the magnetic induction coil 2 of the extrusion device increases gradually along the extrusion direction of the extrusion cylinder 41, Make the temperature of the material gradually increase, prevent the sudden change of the temperature of the material from changing the performance of the material, and improve the stability of plastic production.

挤料装置4还包括第二电机42和挤出杆43,挤出杆43穿设于混料筒31和挤出筒41,挤出杆43同时进行进料和挤料,使用同一个电机进行驱动,节省能源。The extruding device 4 also includes a second motor 42 and an extruding rod 43. The extruding rod 43 is passed through the mixing barrel 31 and the extruding barrel 41. The extruding rod 43 performs feeding and extruding at the same time, and the same motor is used for drive, save energy.

挤出杆43包括送料段431、混炼段432、捏合段433和挤出段434,送料段431设有的送料叶片能有序进行送料,通过混炼段432能通过混炼段432的销钉对物料进行切割和分流,提升物料的混料和均化效果,捏合段433能对物料进行塑化,防止高温造成物料的变性,挤出段434密度逐渐增大的螺纹使物料能均匀的进行增压挤出,稳定性好。Extrusion bar 43 comprises feeding section 431, mixing section 432, kneading section 433 and extruding section 434, and the feeding blade that feeding section 431 is provided with can carry out feeding orderly, can pass the pin of mixing section 432 through mixing section 432 Cutting and shunting the material to improve the mixing and homogenization effect of the material. The kneading section 433 can plasticize the material to prevent the denaturation of the material caused by high temperature. The screw thread with gradually increasing density in the extrusion section 434 can make the material even Supercharged extrusion, good stability.

料桶51的底部设有红外感应装置,该红外感应装置电连接有报警装置,能随时监控料桶51内物料的量,当量减少的时候发出警报提醒加料,使用更方便,进一步提高生产效率。The bottom of the material barrel 51 is provided with an infrared sensing device, which is electrically connected with an alarm device, which can monitor the amount of material in the material barrel 51 at any time. When the equivalent decreases, an alarm will be sent to remind feeding, which is more convenient to use and further improves production efficiency.

PLC控制器6与第二电机42电连接,通过PLC控制器6控制第二电机42的转速,进而控制挤料的速度。The PLC controller 6 is electrically connected with the second motor 42, and the rotation speed of the second motor 42 is controlled by the PLC controller 6, thereby controlling the extruding speed.

磁感应线圈2的外侧包覆有绝缘隔热层7,该绝缘隔热层7的厚度为10mm,能有效隔绝热量,防止误触事故发生,提高设备使用安全性。The outer side of the magnetic induction coil 2 is covered with an insulating and heat insulating layer 7. The thickness of the insulating and heat insulating layer 7 is 10 mm, which can effectively insulate heat, prevent false touch accidents, and improve the safety of equipment use.

以上所述实施例仅表达了本实用新型的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present utility model, and the description thereof is relatively specific and detailed, but it should not be construed as limiting the patent scope of the present utility model. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the scope of protection of the utility model patent should be based on the appended claims.

Claims (6)

1. a kind of multi-functional particles extrusion equipment, including mounting bracket (1), magnetic induction coil (2), mixing device (3) and material extrusion Device (4), it is characterised in that also including several material proportion devices (5), the material proportion device (5) includes charging basket (51), screw conveying pipe (52) and bobbing machine (53), the screw conveying pipe (52) are installed in charging basket (51), the bobbing machine (53) charging basket (51) is installed on, the bobbing machine (53) is electrically connected with PLC (6), and the mixing device (3) includes batch mixing Cylinder (31) and the first motor (32), the mixing machine (31) are movably installed in mounting bracket (1), first motor (32) and batch mixing Cylinder (31) drive connection, the extruding device (4) includes extruded tube (41), and the magnetic induction coil (2) is set around extruded tube (41) lateral surface, extrusion directional coils density of the magnetic induction coil (2) along extruded tube (41) gradually increases, the mixing machine (31) connected with extruded tube (41).
2. a kind of multi-functional particles extrusion equipment according to claim 1, it is characterised in that the extruding device (4) is also Including the second motor (42) and extrusion bar (43), the extrusion bar (43) is arranged in mixing machine (31) and extruded tube (41).
3. a kind of multi-functional particles extrusion equipment according to claim 2, it is characterised in that the extrusion bar (43) includes Feeding section (431), mixing section (432), kneading block (433) and extruding zone (434).
4. a kind of multi-functional particles extrusion equipment according to claim 1, it is characterised in that the bottom of the charging basket (51) Provided with infrared inductor, the infrared inductor is electrically connected with warning device.
5. a kind of multi-functional particles extrusion equipment according to claim 3, it is characterised in that the PLC (6) with Second motor (42) is electrically connected.
6. a kind of multi-functional particles extrusion equipment according to claim 1, it is characterised in that the magnetic induction coil (2) Outside be coated with insulated thermal insulating layer (7), the thickness of the insulated thermal insulating layer (7) is 10~15mm.
CN201621248363.8U 2016-11-22 2016-11-22 A multifunctional plastic granule extrusion equipment Active CN206446083U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110948825A (en) * 2019-11-11 2020-04-03 重庆赛亿高分子材料有限公司 A kneading extrusion device
CN112225948A (en) * 2020-10-26 2021-01-15 常州瑞鼎新材料科技有限公司 Calcium-zinc heat stabilizer and preparation method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110948825A (en) * 2019-11-11 2020-04-03 重庆赛亿高分子材料有限公司 A kneading extrusion device
CN110948825B (en) * 2019-11-11 2021-10-26 重庆赛亿高分子材料有限公司 Kneading and extruding device
CN112225948A (en) * 2020-10-26 2021-01-15 常州瑞鼎新材料科技有限公司 Calcium-zinc heat stabilizer and preparation method thereof

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Effective date of registration: 20250627

Address after: 518000 Guangdong Province Shenzhen City Lianhua Street Jinghua Community Hongli West Road No. 7002 First World Plaza A Building 11EF

Patentee after: Shenzhen Zhongxin Nuclear Materials Co.,Ltd.

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Address before: 523000, No. 188, Heng Road, Tu Tang Village Industrial Town, Changping Town, Guangdong, Dongguan

Patentee before: DONGGUAN G1 NUCLEAR MATERIALS Co.,Ltd.

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