CN206445268U - Cold shears locking cylinder system - Google Patents

Cold shears locking cylinder system Download PDF

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Publication number
CN206445268U
CN206445268U CN201621485517.5U CN201621485517U CN206445268U CN 206445268 U CN206445268 U CN 206445268U CN 201621485517 U CN201621485517 U CN 201621485517U CN 206445268 U CN206445268 U CN 206445268U
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locking cylinder
cold
oil
piston
piston rod
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郭宝山
王张华
张华杰
张冲
苏新亮
洪溥
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Taizhong Coal Mining Machinery Co Ltd
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Taizhong Coal Mining Machinery Co Ltd
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Abstract

本实用新型为冷剪锁紧缸系统,解决了现有冷剪机锁紧缸出现油路破损后维修不便的问题,包括冷剪刀架以及结构相同的四个上锁紧缸和四个下锁紧缸,上锁紧缸和下锁紧缸的缸筒内均设置有活塞杆,活塞杆一端连接有密封油液的活塞,活塞杆另一端通过压块连接有冷剪刀架,冷剪刀架包括上刀架和下刀架,上刀架与上锁紧缸连接,下刀架与下锁紧缸连接,活塞与锁紧缸密闭组成油压腔体,油压腔体通过长接头连接橡胶管的一端,橡胶管的另一端连接有液压泵站。本实用新型结构简单、供油方式为油缸侧面进油,油口接头为橡胶管,省去了绝大部分三通、弯头之类的零件,提高了油路可靠性,且维修时不需要拆装,在节省时间的同时降低了维修强度。

The utility model is a cold shear locking cylinder system, which solves the problem of inconvenient maintenance after the oil circuit of the existing cold shear locking cylinder is damaged, including a cold scissor frame and four upper locking cylinders and four lower locking cylinders with the same structure. Cylinders, the cylinders of the upper locking cylinder and the lower locking cylinder are equipped with piston rods, one end of the piston rod is connected with a piston for sealing oil, and the other end of the piston rod is connected with a cold scissors frame through a pressing block, and the cold scissors frame includes The upper knife rest and the lower knife rest, the upper knife rest is connected with the upper locking cylinder, the lower knife rest is connected with the lower locking cylinder, the piston and the locking cylinder are sealed to form a hydraulic cavity, and the hydraulic cavity is connected to the rubber tube through a long joint One end of the rubber tube is connected to a hydraulic pump station at the other end. The utility model has a simple structure, the oil supply mode is the oil inlet from the side of the oil cylinder, and the oil port joint is a rubber tube, which saves most of the parts such as tees and elbows, improves the reliability of the oil circuit, and does not need to be repaired. Disassembly and assembly saves time and reduces maintenance intensity.

Description

冷剪锁紧缸系统Cold shear locking cylinder system

技术领域technical field

本实用新型涉及液压设备领域,具体为一种冷剪锁紧缸系统。The utility model relates to the field of hydraulic equipment, in particular to a cold shear locking cylinder system.

背景技术Background technique

冷剪机一般布置在冷床之后,是线棒材在线生产必不可少的设备,主要包括冷剪本体、上下刀架及刀片、减速机、主电机和齿轮联轴器,上刀架和下刀架安装在冷剪本体上,上刀架和下刀架上分别安装有刀片,主电机通过齿轮联轴器与减速机连接,减速机再通过另一齿轮联轴器与冷剪本体中的冷剪曲轴连接,冷剪曲轴的另一端与上刀架连接。主电机通过减速机带动冷剪曲轴上下运动,从而使上刀架和上刀架上的上刀片上下运动与下刀片完成剪切动作。随着科技的发展,冷剪设备已经相对成熟,现有冷剪锁紧缸供油为油缸底部进油并且全部采用硬管连接,连接时三通接头和直角弯头较多,且使用的全部都是带密封垫圈的液压接头,使得整个设备零件较多,但设备可靠性差。The cold shearing machine is generally arranged behind the cooling bed, which is an indispensable equipment for the online production of wire and bar. The knife holder is installed on the cold shear body, the upper knife holder and the lower knife holder are respectively equipped with blades, the main motor is connected to the reducer through a gear coupling, and the reducer is connected to the cold shear body through another gear coupling. The cold shear crankshaft is connected, and the other end of the cold shear crankshaft is connected with the upper tool holder. The main motor drives the cold shear crankshaft to move up and down through the reducer, so that the upper knife rest and the upper blade on the upper knife rest move up and down and the lower blade completes the shearing action. With the development of science and technology, the cold shearing equipment has been relatively mature. The oil supply of the existing cold shearing locking cylinder is oil from the bottom of the cylinder and all of them are connected by hard pipes. There are many tee joints and right angle elbows when connecting, and all the used They are all hydraulic joints with sealing gaskets, so that there are more parts in the whole equipment, but the reliability of the equipment is poor.

冷剪机由于会受到较大的剪切力作用,在其使用一段时间后会出现,上刀架锁紧系统漏油的情况,液压油从冷剪本体呈线状向外泄漏,使得液压压力降低,当压力低于工作压力时,锁紧缸变会很难打开,不仅影响更换刀片的效率,而且易导致生产现场油污严重。Due to the large shearing force of the cold shearing machine, after a period of use, the oil leakage of the upper tool holder locking system will occur. The hydraulic oil leaks from the cold shearing body in a linear manner, making the hydraulic pressure When the pressure is lower than the working pressure, it will be difficult to open the locking cylinder, which not only affects the efficiency of blade replacement, but also easily leads to serious oil pollution on the production site.

另一方面,冷剪机上刀架油路接口处均连接有有圈密封,由于工作环境温度高和时间的原因,密封圈容易老化和破损。一旦油路发生破损,即需要将设备门板拆下后利用摆动架吊出后对油路进行维修,且维修工作几乎将整台设备主体拆为零件,且吊装设备重,生产现场缺乏足够的拆装设备,增加检修工时,耽误生产进度,影响产量。On the other hand, the oil circuit interface of the tool holder on the cold shear machine is connected with a ring seal. Due to the high temperature of the working environment and the time, the seal ring is prone to aging and damage. Once the oil circuit is damaged, it is necessary to remove the door panel of the equipment and use the swing frame to lift it out to repair the oil circuit, and the maintenance work will almost dismantle the entire equipment body into parts, and the lifting equipment is heavy, and the production site lacks sufficient dismantling facilities. Install equipment, increase maintenance man-hours, delay production progress, and affect output.

发明内容Contents of the invention

本实用新型为了解决现有冷剪机锁紧缸出现油路破损后维修不便的问题,提供了一种冷剪锁紧缸供油系统。The utility model provides an oil supply system for the cold shear locking cylinder in order to solve the problem of inconvenient maintenance after the oil passage of the existing locking cylinder of the cold shear machine is damaged.

本实用新型是通过如下技术方案实现的:一种冷剪锁紧缸系统,包括冷剪刀架以及结构相同的四个上锁紧缸和四个下锁紧缸,上锁紧缸和下锁紧缸的缸筒内均设置有活塞杆,活塞杆一端连接有密封油液的活塞,活塞杆另一端通过压块连接有冷剪刀架,冷剪刀架包括上刀架和下刀架,上刀架与上锁紧缸连接,下刀架与下锁紧缸连接,活塞与锁紧缸密闭组成油压腔体,油压腔体通过长接头连接橡胶管的一端,橡胶管的另一端连接有液压泵站。The utility model is realized through the following technical solutions: a cold shear locking cylinder system, including a cold scissor frame and four upper locking cylinders and four lower locking cylinders with the same structure, the upper locking cylinder and the lower locking cylinder Piston rods are installed in the cylinder barrel of the cylinder, one end of the piston rod is connected with a piston that seals oil, and the other end of the piston rod is connected with a cold scissors frame through a pressing block. It is connected with the upper locking cylinder, the lower knife rest is connected with the lower locking cylinder, and the piston and the locking cylinder are sealed to form an oil pressure chamber. The oil pressure chamber is connected to one end of the rubber tube through a long joint, and the other end of the rubber tube is connected to a hydraulic pressure chamber. pumping station.

活塞杆穿过压块中部,且活塞杆穿过压块的一端套设有螺母。The piston rod passes through the middle of the pressing block, and a nut is sheathed at one end of the piston rod passing through the pressing block.

活塞与压块之间安装有压缩弹簧。从而可以借助压缩弹簧的弹力,有利于冷剪刀架装置的锁紧与松开。A compression spring is installed between the piston and the pressing block. Thereby, the elastic force of the compression spring can be used to facilitate the locking and releasing of the cold scissor holder device.

设置于上锁紧缸和下锁紧缸的橡胶管分别与液压泵站连接。The rubber tubes arranged on the upper locking cylinder and the lower locking cylinder are respectively connected with the hydraulic pump station.

活塞杆用于与冷剪刀架装置固定的一端设有压块,活塞杆穿过压块,活塞杆穿过压块的一端套设有螺母。通过活塞杆的外螺纹和螺母配合,对压块固定,从而将冷剪刀架装置固定,再通过本实用新型钢材冷剪刀架锁紧系统锁紧,从而完成冷剪刀架装置的安装。当需要卸下冷剪刀架装置,可通过活塞杆的外螺纹和螺母配合,将压块取下,进一步的,通过本实用新型钢材冷剪刀架锁紧系统松开,从而将冷剪刀架装置拆下。One end of the piston rod used for fixing with the cold scissor stand device is provided with a pressing block, the piston rod passes through the pressing block, and the end of the piston rod passing through the pressing block is provided with a nut. Through the cooperation of the external thread of the piston rod and the nut, the pressing block is fixed, so that the cold scissors device is fixed, and then locked by the steel cold scissors locking system of the utility model, thereby completing the installation of the cold scissors device. When it is necessary to remove the cold scissors device, the pressing block can be removed through the cooperation of the external thread of the piston rod and the nut, and further, the locking system of the steel cold scissors device of the utility model is released, so that the cold scissors device can be disassembled. Down.

本实用新型将原来锁紧缸供油系统进行修改,省去了原先安装在上锁紧缸和下锁紧缸上的硬管路,将其直接替换成了耐压橡胶管,并改变了橡胶管的油液进入方向,使其通过长接头从侧面进入,一旦出现压力不稳或者漏油现象,可以直接通过替换橡胶管进行解决,节省了大量的时间和精力,同时采用橡胶管可以有效的避免热胀冷缩对焊接成型的硬液压管路造成影响。The utility model modifies the oil supply system of the original locking cylinder, saves the hard pipeline originally installed on the upper locking cylinder and the lower locking cylinder, directly replaces it with a pressure-resistant rubber tube, and changes the rubber The oil inlet direction of the pipe is so that it enters from the side through the long joint. Once the pressure is unstable or the oil leaks, it can be solved directly by replacing the rubber pipe, which saves a lot of time and energy. At the same time, the rubber pipe can effectively Avoid thermal expansion and contraction from affecting welded and formed hard hydraulic pipelines.

本实用新型的优势是:结构简单、设计合理,供油方式为油缸侧面进油,油口接头为橡胶管,省去了绝大部分三通、弯头之类的零件,提高了油路可靠性,且维修时不需要拆装,只要在设备外更换胶管即可,降低了维修强度,节省了维修工时,降低了生产成本。The utility model has the advantages of simple structure and reasonable design, the oil supply mode is the oil inlet from the side of the oil cylinder, and the oil port joint is a rubber tube, which saves most of the parts such as tees and elbows, and improves the reliability of the oil circuit. It is flexible and does not need to be disassembled and assembled during maintenance, as long as the hose is replaced outside the equipment, which reduces the maintenance intensity, saves maintenance man-hours, and reduces production costs.

附图说明Description of drawings

图1为冷剪机的锁紧结构示意图;Fig. 1 is the locking structure schematic diagram of cold shearing machine;

图2为本实用新型的结构示意图。Fig. 2 is a structural schematic diagram of the utility model.

图中:1-上锁紧缸,2-下锁紧缸,3-活塞杆,4-活塞,5-长接头,6-压缩弹簧,7-橡胶管,8-压块,9- 螺母,10-冷剪刀架。In the figure: 1-upper locking cylinder, 2-lower locking cylinder, 3-piston rod, 4-piston, 5-long joint, 6-compression spring, 7-rubber tube, 8-press block, 9-nut, 10- Cold scissor stand.

具体实施方式detailed description

结合图1-2对本实用新型做进一步说明,一种冷剪锁紧缸系统,包括冷剪刀架以及结构相同的四个上锁紧缸1和四个下锁紧缸2,上锁紧缸1和下锁紧缸2的缸筒内均设置有活塞杆3,活塞杆3一端连接有密封油液的活塞4,活塞杆3另一端通过压块8连接有冷剪刀架10,冷剪刀架10包括上刀架和下刀架,上刀架与上锁紧缸1连接,下刀架与下锁紧缸2连接,活塞4与锁紧缸密闭空间组成油压腔体,油压腔体通过长接头5连接橡胶管7的一端,橡胶管7的另一端连接有液压泵站。The utility model is further described in conjunction with Fig. 1-2. A cold shear locking cylinder system includes a cold scissor frame and four upper locking cylinders 1 and four lower locking cylinders 2 with the same structure, and the upper locking cylinder 1 The piston rod 3 is arranged in the cylinder barrel of the lower locking cylinder 2, and one end of the piston rod 3 is connected with a piston 4 for sealing oil, and the other end of the piston rod 3 is connected with a cold scissor frame 10 through a briquetting block 8, and a cold scissor frame 10 Including the upper tool holder and the lower tool holder, the upper tool holder is connected with the upper locking cylinder 1, the lower tool holder is connected with the lower locking cylinder 2, the piston 4 and the locking cylinder form a hydraulic cavity, and the hydraulic cavity passes through The long joint 5 is connected to one end of the rubber tube 7, and the other end of the rubber tube 7 is connected to a hydraulic pump station.

活塞杆3穿过压块8中部,且活塞杆3穿过压块8的一端套设有螺母9。活塞4与压块8之间安装有压缩弹簧6。设置于上锁紧缸1和下锁紧缸2的橡胶管7分别与液压泵站连接。The piston rod 3 passes through the middle of the pressure block 8 , and the end of the piston rod 3 passing through the pressure block 8 is sleeved with a nut 9 . A compression spring 6 is installed between the piston 4 and the pressing block 8 . The rubber tubes 7 arranged on the upper locking cylinder 1 and the lower locking cylinder 2 are respectively connected with the hydraulic pump station.

工作时,通过活塞杆3的外螺纹和螺母9配合,对压块8固定,从而将冷剪刀架10装置固定,再通过本实用新型钢材冷剪刀架锁紧系统锁紧,从而完成冷剪刀架10的安装。当需要卸下冷剪刀架10,可通过活塞杆3的外螺纹和螺母配合9,将压块8取下,进一步的,通过本实用新型钢材冷剪刀架锁紧系统松开,从而将冷剪刀架10拆下。When working, the pressing block 8 is fixed through the cooperation of the external thread of the piston rod 3 and the nut 9, so that the cold scissors frame 10 is fixed, and then locked by the steel cold scissors frame locking system of the utility model, thereby completing the cold scissors frame 10 installation. When it is necessary to remove the cold scissors frame 10, the external thread of the piston rod 3 and the nut 9 can be used to remove the briquetting block 8. Further, the locking system of the steel cold scissors frame of the utility model is released, so that the cold scissors Frame 10 is removed.

此外,本实用新型冷剪锁紧缸系统对现有锁紧缸进行改造,省去了原先安装在上锁紧缸1和下锁紧缸2上的硬管路,将其直接替换成了耐压橡胶管7,并改变了橡胶管7的油液进入方向,使其通过长接头5从侧面进入,冷剪机一旦出现压力不稳或者漏油现象,不需要对液压管路的漏点进行排查,可以直接通过替换橡胶管7进行解决,节省了大量的时间和精力,同时采用橡胶管7可以有效的避免热胀冷缩对焊接成型的硬液压管路造成影响。In addition, the cold shear locking cylinder system of the utility model reforms the existing locking cylinders, eliminating the hard pipelines originally installed on the upper locking cylinder 1 and the lower locking cylinder 2, and directly replacing them with durable Press the rubber tube 7, and change the oil inlet direction of the rubber tube 7, so that it enters from the side through the long joint 5. Once the cold shear machine has unstable pressure or oil leakage, it is not necessary to check the leak point of the hydraulic pipeline. The investigation can be solved directly by replacing the rubber tube 7, which saves a lot of time and energy. At the same time, the use of the rubber tube 7 can effectively avoid the impact of thermal expansion and contraction on the welded hard hydraulic pipeline.

Claims (4)

1.一种冷剪锁紧缸系统,包括冷剪刀架以及结构相同的四个上锁紧缸(1)和四个下锁紧缸(2),其特征在于:上锁紧缸(1)和下锁紧缸(2)的缸筒内均设置有活塞杆(3),活塞杆(3)一端连接有密封油液的活塞(4),活塞杆(3)另一端通过压块(8)连接有冷剪刀架(10),冷剪刀架(10)包括上刀架和下刀架,上刀架与上锁紧缸(1)连接,下刀架与下锁紧缸(2)连接,活塞(4)与锁紧缸密闭空间组成油压腔体,油压腔体通过长接头(5)连接橡胶管(7)的一端,橡胶管(7)的另一端连接有液压泵站。1. A cold shear locking cylinder system, including a cold scissor frame and four upper locking cylinders (1) and four lower locking cylinders (2) with the same structure, characterized in that: the upper locking cylinder (1) A piston rod (3) is installed in the cylinder barrel of the lower locking cylinder (2), and one end of the piston rod (3) is connected to a piston (4) that is sealed with oil, and the other end of the piston rod (3) passes through the pressure block (8 ) is connected with the cold scissor frame (10), the cold scissor frame (10) includes the upper knife frame and the lower tool frame, the upper tool frame is connected with the upper locking cylinder (1), and the lower tool frame is connected with the lower locking cylinder (2) , the piston (4) and the locking cylinder form an oil pressure cavity, the oil pressure cavity is connected to one end of the rubber tube (7) through a long joint (5), and the other end of the rubber tube (7) is connected to a hydraulic pump station. 2.根据权利要求1所述的冷剪锁紧缸系统,其特征在于:活塞杆(3)穿过压块(8)中部,且活塞杆(3)穿过压块(8)的一端套设有螺母(9)。2. The cold shear locking cylinder system according to claim 1, characterized in that: the piston rod (3) passes through the middle of the pressing block (8), and the piston rod (3) passes through one end sleeve of the pressing block (8) A nut (9) is provided. 3.根据权利要求1或2所述的冷剪锁紧缸系统,其特征在于:活塞(4)与压块(8)之间安装有压缩弹簧(6)。3. The cold shear locking cylinder system according to claim 1 or 2, characterized in that a compression spring (6) is installed between the piston (4) and the pressing block (8). 4.根据权利要求1所述的冷剪锁紧缸系统,其特征在于:设置于上锁紧缸(1)和下锁紧缸(2)的橡胶管(7)分别与液压泵站连接。4. The cold shear locking cylinder system according to claim 1, characterized in that: the rubber tubes (7) provided on the upper locking cylinder (1) and the lower locking cylinder (2) are respectively connected to hydraulic pump stations.
CN201621485517.5U 2016-12-31 2016-12-31 Cold shears locking cylinder system Expired - Fee Related CN206445268U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108161117A (en) * 2018-01-31 2018-06-15 北京京诚瑞信长材工程技术有限公司 Shear blade locking mechanism of fixed-length shearing machine and maintenance method thereof
CN110842278A (en) * 2019-11-19 2020-02-28 太重煤机有限公司 Cold shearing machine cutting edge knife seat locking device
CN113134723A (en) * 2021-05-27 2021-07-20 广东韶钢松山股份有限公司 Assembly, system and method for replacing cold shearing tool of bar and wire cold shearing machine

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108161117A (en) * 2018-01-31 2018-06-15 北京京诚瑞信长材工程技术有限公司 Shear blade locking mechanism of fixed-length shearing machine and maintenance method thereof
CN108161117B (en) * 2018-01-31 2023-12-26 北京京诚瑞信长材工程技术有限公司 Shear blade locking mechanism of fixed-length shearing machine and maintenance method thereof
CN110842278A (en) * 2019-11-19 2020-02-28 太重煤机有限公司 Cold shearing machine cutting edge knife seat locking device
CN113134723A (en) * 2021-05-27 2021-07-20 广东韶钢松山股份有限公司 Assembly, system and method for replacing cold shearing tool of bar and wire cold shearing machine
CN113134723B (en) * 2021-05-27 2022-06-21 广东韶钢松山股份有限公司 Assembly, system and method for replacing cold shearing tool of bar and wire cold shearing machine

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