CN206445226U - A kind of semi-automatic chamfering device of continuous casting - Google Patents
A kind of semi-automatic chamfering device of continuous casting Download PDFInfo
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- CN206445226U CN206445226U CN201720025938.8U CN201720025938U CN206445226U CN 206445226 U CN206445226 U CN 206445226U CN 201720025938 U CN201720025938 U CN 201720025938U CN 206445226 U CN206445226 U CN 206445226U
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- 238000009749 continuous casting Methods 0.000 title claims abstract description 38
- 238000012545 processing Methods 0.000 abstract description 11
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 abstract description 7
- 229910052802 copper Inorganic materials 0.000 abstract description 7
- 239000010949 copper Substances 0.000 abstract description 7
- 238000013461 design Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 238000003754 machining Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000004886 head movement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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Abstract
本实用新型公开了一种连铸半自动倒角设备,属于铜棒加工技术领域,解决了现有铜棒手工倒角时易发生倒角偏心和倒角长度不一的技术问题,本实用新型的连铸半自动倒角设备,包括送料架和倒角机,所述倒角机设置在所述送料架的出口处,所述送料架的出口处还设有用于夹持工件的动力卡盘,所述动力卡盘的中心线与所述倒角机上刀盘的中心线重合,所述连铸半自动倒角设备还包括用于限制所述工件送进距离的定位装置,所述刀盘上设有刀头,所述定位装置安装在所述动力卡盘与所述刀头之间。
The utility model discloses a continuous casting semi-automatic chamfering equipment, which belongs to the technical field of copper rod processing, and solves the technical problems that chamfering eccentricity and chamfering length are easy to occur when the existing copper rods are manually chamfered. Continuous casting semi-automatic chamfering equipment, including a feeding frame and a chamfering machine, the chamfering machine is arranged at the outlet of the feeding frame, and a power chuck for clamping the workpiece is also provided at the outlet of the feeding frame, so The center line of the power chuck coincides with the center line of the cutter head on the chamfering machine, and the continuous casting semi-automatic chamfering equipment also includes a positioning device for limiting the feeding distance of the workpiece, and the cutter head is provided with A cutter head, the positioning device is installed between the power chuck and the cutter head.
Description
【技术领域】【Technical field】
本实用新型涉及铜棒加工技术领域,尤其涉及一种连铸半自动倒角设备。The utility model relates to the technical field of copper rod processing, in particular to a semi-automatic chamfering equipment for continuous casting.
【背景技术】【Background technique】
现有技术中的铜棒由于加工长短不一,且在倒角之前未经过调直工序,因此无法使用自动倒角机进行倒角。因此往往采用手工倒角的方式加工,然而手工倒角过程中,由于作业人员的作业精度不高,会产生铜棒的中心线与倒角机的刀头的转动轴线偏离的现象,使得加工出的倒角产生严重的偏心现象;此外,由于作业人员无法精确的控制铜棒的送进距离,因此导致加工出的倒角长度不一致,大大降低了铜棒的生产合格率。The copper rods in the prior art cannot be chamfered by an automatic chamfering machine because they are processed in different lengths and have not been straightened before chamfering. Therefore, manual chamfering is often used for processing. However, during the manual chamfering process, due to the low precision of the operator, the center line of the copper rod will deviate from the rotation axis of the cutter head of the chamfering machine, which makes the processed The chamfering produces serious eccentricity; in addition, because the operator cannot accurately control the feeding distance of the copper rod, the length of the processed chamfer is inconsistent, which greatly reduces the production qualification rate of the copper rod.
【实用新型内容】【Content of utility model】
本实用新型所要解决的技术问题在于克服现有技术的不足而提供一种连铸半自动倒角设备,能够有效避免发生倒角偏心和倒角长度不一的现象。The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a continuous casting semi-automatic chamfering equipment, which can effectively avoid the phenomenon of eccentric chamfering and chamfering lengths.
为解决上述技术问题,本实用新型采用如下技术方案:In order to solve the above technical problems, the utility model adopts the following technical solutions:
一种连铸半自动倒角设备,包括送料架和倒角机,所述倒角机设置在所述送料架的出口处,所述送料架的出口处还设有用于夹持工件的动力卡盘,所述动力卡盘的中心线与所述倒角机上刀盘的中心线重合,所述连铸半自动倒角设备还包括用于限制所述工件送进距离的定位装置,所述刀盘上设有刀头,所述定位装置安装在所述动力卡盘与所述刀头之间。A continuous casting semi-automatic chamfering equipment, including a feeding rack and a chamfering machine, the chamfering machine is arranged at the outlet of the feeding rack, and a power chuck for clamping workpieces is also provided at the outlet of the feeding rack , the centerline of the power chuck coincides with the centerline of the cutterhead on the chamfering machine, and the continuous casting semi-automatic chamfering equipment also includes a positioning device for limiting the feeding distance of the workpiece, and the cutterhead on the A cutter head is provided, and the positioning device is installed between the power chuck and the cutter head.
在上述连铸半自动倒角设备中,所述定位装置包括缸体和活塞杆,所述活塞杆相对所述缸体做伸缩运动,所述活塞杆伸出以限制工件待加工端部的送进位置。In the above continuous casting semi-automatic chamfering equipment, the positioning device includes a cylinder and a piston rod, the piston rod performs telescopic movement relative to the cylinder, and the piston rod is extended to limit the feeding of the end of the workpiece to be processed Location.
在上述连铸半自动倒角设备中,所述活塞杆的端部还设有限位块,所述限位块上设有用于限制所述工件待加工端部送进位置的限位平面。In the above-mentioned continuous casting semi-automatic chamfering equipment, the end of the piston rod is further provided with a limit block, and the limit block is provided with a limit plane for limiting the feeding position of the end of the workpiece to be processed.
在上述连铸半自动倒角设备中,所述限位块与所述活塞杆螺纹连接。In the above semi-automatic chamfering equipment for continuous casting, the limiting block is screwed to the piston rod.
在上述连铸半自动倒角设备中,所述限位块与倒角机相对的一侧设有缺口。In the above semi-automatic chamfering equipment for continuous casting, a gap is provided on the side of the limit block opposite to the chamfering machine.
在上述连铸半自动倒角设备中,所述送料架上还间隔设有若干个送料辊轮,所述连铸半自动倒角设备还包括用于驱动所述送料辊轮转动的电机。In the above-mentioned continuous casting semi-automatic chamfering equipment, several feeding rollers are arranged at intervals on the feeding frame, and the continuous casting semi-automatic chamfering equipment further includes a motor for driving the feeding rollers to rotate.
在上述连铸半自动倒角设备中,所述连铸半自动倒角设备还包括出料架,所述出料架安装在所述送料架的一侧。In the above continuous casting semi-automatic chamfering equipment, the continuous casting semi-automatic chamfering equipment further includes a discharge frame, and the discharge frame is installed on one side of the feeding frame.
本实用新型的有益效果:The beneficial effects of the utility model:
本实用新型的连铸半自动倒角设备,包括送料架和倒角机,倒角机设置在送料架的出口处,送料架的出口处还设有用于夹持工件的动力卡盘,动力卡盘的中心线与倒角机上刀盘的中心线重合,连铸半自动倒角设备还包括用于限制工件送进距离的定位装置,刀盘上设有刀头,定位装置安装在动力卡盘与刀头之间。与现有技术相比,本实用新型的动力卡盘的中心线与倒角机上刀盘的中心线重合,因此夹持工件时也能保证工件的中心线与倒角机上刀盘的中心线重合,也就是与刀头的转轴重合,故而能够避免倒角出现偏心现象;另外,本实用新型的定位装置能够限制工件的送进距离,进而保证工件待加工端部的送进位置,由于倒角机加工时会预设一定的刀头运动行程,因此在保证工件待加工端部送进位置一定的前提下,可以保证倒角的加工长度,使得每个工件的倒角加工长度一定,保证了倒角的加工质量。The continuous casting semi-automatic chamfering equipment of the utility model includes a feeding rack and a chamfering machine, the chamfering machine is arranged at the outlet of the feeding rack, and a power chuck for clamping the workpiece is also provided at the outlet of the feeding rack, and the power chuck The center line of the chamfering machine coincides with the center line of the cutter head on the chamfering machine. The continuous casting semi-automatic chamfering equipment also includes a positioning device for limiting the feeding distance of the workpiece. between the heads. Compared with the prior art, the center line of the power chuck of the utility model coincides with the center line of the cutter head on the chamfering machine, so when clamping the workpiece, it can also ensure that the center line of the workpiece coincides with the center line of the cutter head on the chamfering machine , which coincides with the rotation axis of the cutter head, so that the eccentricity of the chamfering can be avoided; in addition, the positioning device of the present invention can limit the feeding distance of the workpiece, thereby ensuring the feeding position of the end of the workpiece to be processed, due to the chamfering A certain movement stroke of the cutter head is preset during machining, so under the premise of ensuring that the end of the workpiece to be processed is fed to a certain position, the processing length of the chamfering can be guaranteed, so that the processing length of the chamfering of each workpiece is constant, ensuring The machining quality of the chamfer.
定位装置包括缸体和活塞杆,活塞杆相对缸体做伸缩运动,活塞杆伸出以限制工件待加工端部的送进位置。如此设计,活塞杆伸出时可以对工件待加工端部的送进位置进行定位,活塞杆收缩时,可避免活塞杆与刀头发生干涉,影响倒角的加工。The positioning device includes a cylinder body and a piston rod. The piston rod performs telescopic movement relative to the cylinder body, and the piston rod extends to limit the feeding position of the end of the workpiece to be processed. With this design, when the piston rod is stretched out, the feeding position of the end of the workpiece to be processed can be positioned, and when the piston rod is retracted, the interference between the piston rod and the cutter head can be avoided, which will affect the chamfering process.
活塞杆的端部还设有限位块,限位块上设有用于限制工件待加工端部送进位置的限位平面。如此设计,限位平面加大了限位块与工件待加工端部的接触面积,从而能够对工件待加工端部进行更准确的定位,防止两者发生滑脱。The end of the piston rod is also provided with a limit block, and the limit block is provided with a limit plane for limiting the feeding position of the end of the workpiece to be processed. With such a design, the limit plane increases the contact area between the limit block and the end of the workpiece to be processed, so that the end of the workpiece to be processed can be positioned more accurately and the slippage of the two can be prevented.
限位块与活塞杆螺纹连接。如此设计,便于后期的拆装。The limit block is threadedly connected with the piston rod. This design is convenient for later disassembly and assembly.
限位块与倒角机相对的一侧设有缺口。如此设计,缺口能够进一步减少限位块的重量,从而减少驱动活塞杆运动的驱动力,也可避免因限位块过重而使活塞杆发生偏心现象。A gap is arranged on the side opposite to the chamfering machine of the limit block. With such a design, the notch can further reduce the weight of the limiting block, thereby reducing the driving force for driving the movement of the piston rod, and also avoiding the eccentricity of the piston rod due to the excessive weight of the limiting block.
送料架上间隔设有若干个送料辊轮,连铸半自动倒角设备还包括用于驱动送料辊轮转动的电机。如此设计,可通过送料辊轮的转动带动工件向着送料架出口方向运动,无需人工直接搬运,大大减轻了作业人员的劳动强度。Several feeding rollers are arranged at intervals on the feeding frame, and the continuous casting semi-automatic chamfering equipment also includes a motor for driving the feeding rollers to rotate. With such a design, the rotation of the feeding roller can drive the workpiece to move toward the outlet of the feeding rack, without manual direct handling, which greatly reduces the labor intensity of the operators.
连铸半自动倒角设备还包括出料架,出料架安装在送料架的一侧。如此设计,工件倒角工序完成后,作业人员可直接将加工好的工件拨向出料架,无需搬运,进一步减轻了作业人员的劳动强度。The continuous casting semi-automatic chamfering equipment also includes a discharge frame, which is installed on one side of the feed frame. With such a design, after the workpiece chamfering process is completed, the operator can directly shift the processed workpiece to the discharge rack without carrying it, which further reduces the labor intensity of the operator.
本实用新型的这些特点和优点将会在下面的具体实施方式、附图中详细的揭露。These features and advantages of the present utility model will be disclosed in detail in the following specific embodiments and accompanying drawings.
【附图说明】【Description of drawings】
下面结合附图对本实用新型做进一步的说明:Below in conjunction with accompanying drawing, the utility model is further described:
图1为本实用新型优选实施例中连铸半自动倒角设备的主视图;Fig. 1 is the front view of continuous casting semi-automatic chamfering equipment in the preferred embodiment of the utility model;
图2为本实用新型优选实施例中连铸半自动倒角设备的俯视图一;Fig. 2 is the first top view of the continuous casting semi-automatic chamfering equipment in the preferred embodiment of the utility model;
图3为图2中A的局部放大示意图;Fig. 3 is a partially enlarged schematic diagram of A in Fig. 2;
图4为本实用新型优选实施例中连铸半自动倒角设备的俯视图二。Fig. 4 is the second top view of the continuous casting semi-automatic chamfering equipment in the preferred embodiment of the present invention.
【具体实施方式】【detailed description】
下面结合本实用新型实施例的附图对本实用新型实施例的技术方案进行解释和说明,但下述实施例仅为本实用新型的优选实施例,并非全部。基于实施方式中的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得其他实施例,都属于本实用新型的保护范围。The technical solutions of the embodiments of the present invention will be explained and described below in conjunction with the accompanying drawings of the embodiments of the present invention, but the following embodiments are only preferred embodiments of the present invention, not all of them. Based on the examples in the implementation manners, other examples obtained by those skilled in the art without making creative efforts all belong to the protection scope of the present utility model.
参照图1至图4所示,本实施例提出的连铸半自动倒角设备,包括送料架1和倒角机2,倒角机2设置在送料架1的出口处,送料架1的出口处还设有用于夹持工件3的动力卡盘4,本实用新型的动力卡盘4可为气动卡盘、液压卡盘或电动卡盘,本实施例优选自动定心的气动三爪卡盘,动力卡盘4的中心线与倒角机2上刀盘的中心线O重合,连铸半自动倒角设备还包括用于限制工件3送进距离的定位装置5,刀盘上设有刀头,定位装置5安装在动力卡盘4与刀头之间。Referring to Figures 1 to 4, the continuous casting semi-automatic chamfering equipment proposed in this embodiment includes a feeding rack 1 and a chamfering machine 2, the chamfering machine 2 is arranged at the outlet of the feeding rack 1, and the outlet of the feeding rack 1 Also be provided with the power chuck 4 that is used for clamping workpiece 3, the power chuck 4 of the present utility model can be pneumatic chuck, hydraulic pressure chuck or electric chuck, the preferred automatic centering pneumatic three-jaw chuck of present embodiment, The center line of the power chuck 4 coincides with the center line O of the cutter head on the chamfering machine 2. The continuous casting semi-automatic chamfering equipment also includes a positioning device 5 for limiting the feeding distance of the workpiece 3. The cutter head is provided with a cutter head, The positioning device 5 is installed between the power chuck 4 and the cutter head.
与现有技术相比,本实用新型的动力卡盘4的中心线与倒角机2上刀盘的中心线O重合,因此夹持工件3时也能保证工件3的中心线与倒角机上刀盘的中心线O重合,也就是与刀头的转轴重合,故而能够避免倒角出现偏心现象;另外,本实用新型的定位装置5能够限制工件3的送进距离,进而保证工件待加工端部的送进位置,也就是工件右端部的送进位置,由于倒角机2加工时会预设一定的刀头运动行程,因此在保证工件的右端部送进位置一定的前提下,可以保证倒角的加工长度,使得每个工件3的倒角加工长度一定,保证了倒角的加工质量。Compared with the prior art, the center line of the power chuck 4 of the utility model coincides with the center line O of the cutter head on the chamfering machine 2, so when the workpiece 3 is clamped, it can also be ensured that the center line of the workpiece 3 is on the same line as the chamfering machine. The center line O of the cutter head coincides, that is, coincides with the rotating shaft of the cutter head, so the eccentric phenomenon of chamfering can be avoided; in addition, the positioning device 5 of the present invention can limit the feeding distance of the workpiece 3, thereby ensuring that the end of the workpiece to be processed is The feeding position of the upper part, that is, the feeding position of the right end of the workpiece. Since the chamfering machine 2 will preset a certain cutter head movement stroke during processing, it can be guaranteed under the premise that the feeding position of the right end of the workpiece is constant. The processing length of the chamfering makes the processing length of the chamfering of each workpiece 3 constant, which ensures the processing quality of the chamfering.
定位装置包括缸体51和活塞杆52,活塞杆52相对缸体51做伸缩运动,本实用新型的缸体51可为气压缸或液压缸,本实施例优选气压缸,气压缸充压时,活塞杆52伸出至中心线O处,以限制工件右端部的送进位置,如此一来,活塞杆52伸出时可以对工件右端部的送进位置进行定位,气压缸卸压时,活塞杆52收缩,此时可避免活塞杆52与刀头发生干涉,影响倒角的加工。The positioning device includes a cylinder body 51 and a piston rod 52, and the piston rod 52 performs telescopic movement relative to the cylinder body 51. The cylinder body 51 of the present utility model can be a pneumatic cylinder or a hydraulic cylinder. The preferred pneumatic cylinder in this embodiment, when the pneumatic cylinder is pressurized, The piston rod 52 stretches out to the center line O to limit the feeding position of the right end of the workpiece. In this way, the feeding position of the right end of the workpiece can be positioned when the piston rod 52 is stretched out. When the pneumatic cylinder is depressurized, the piston will The rod 52 shrinks, and at this time, the interference between the piston rod 52 and the cutter head can be avoided, which will affect the processing of the chamfer.
本优选实施例中活塞杆52的端部还设有限位块53,限位块53上设有用于限制工件右端部送进位置的限位平面531,限位平面531加大了限位块53与工件右端部的接触面积,从而能够对工件右端部进行更准确的定位,防止两者发生滑脱。In this preferred embodiment, the end of the piston rod 52 is also provided with a limit block 53, and the limit block 53 is provided with a limit plane 531 for limiting the feeding position of the right end of the workpiece, and the limit plane 531 has enlarged the limit block 53. The contact area with the right end of the workpiece can be positioned more accurately on the right end of the workpiece to prevent the two from slipping.
为了便于限位块53与活塞杆52后期的拆装,本实用新型的限位块53与活塞杆52螺纹连接。当然,本领域技术人员还可采用插装、螺钉连接的固定方式。In order to facilitate the disassembly and assembly of the limiting block 53 and the piston rod 52 at a later stage, the limiting block 53 of the present invention is threadedly connected with the piston rod 52 . Of course, those skilled in the art can also adopt the fixing methods of inserting and screwing.
优选的,限位块53与倒角机2相对的一侧设有缺口54。如此设计,缺口54能够进一步减少限位块53的重量,从而减少驱动活塞杆52运动的驱动力,也可避免因限位块53过重而使活塞杆52发生偏心现象。Preferably, a notch 54 is provided on the side of the limit block 53 opposite to the chamfering machine 2 . With such a design, the notch 54 can further reduce the weight of the limiting block 53 , thereby reducing the driving force for driving the movement of the piston rod 52 , and also avoiding the eccentricity of the piston rod 52 due to the excessive weight of the limiting block 53 .
本实用新型中的连铸半自动倒角设备还包括用于控制动力卡盘4、定位装置5的动作的电气设备,具体的,电气设备分别与动力卡盘4和定位装置5连接,首先,电气设备控制气动三爪卡盘的卡爪处于松开状态,作业人员握持工件3穿过气动三爪卡盘的通孔并送进,此时活塞杆52处于伸出状态,当工件右端部与限位平面531相抵时,电气设备控制气动三爪卡盘夹紧工件3,并控制气压缸泄压,使活塞杆52收缩,电气设备控制倒角机上的刀头送进并对工件右端部进行倒角,完成倒角工序后,电气设备控制刀头退回,并控制气动三爪卡盘松开工件3,并使气压缸充压,驱动活塞杆52伸出,对下个工件右端部进行限位。如此一来,便无需作业人员手动控制动力卡盘4、定位装置5的动作,简化了作业人员的操作,提升了加工效率。The continuous casting semi-automatic chamfering equipment in the utility model also includes electrical equipment for controlling the actions of the power chuck 4 and the positioning device 5. Specifically, the electrical equipment is connected with the power chuck 4 and the positioning device 5 respectively. First, the electrical equipment The equipment controls the jaws of the pneumatic three-jaw chuck to be in a loose state. The operator holds the workpiece 3 through the through hole of the pneumatic three-jaw chuck and feeds it. At this time, the piston rod 52 is in the extended state. When the limit plane 531 is offset, the electrical equipment controls the pneumatic three-jaw chuck to clamp the workpiece 3, and controls the pressure release of the pneumatic cylinder to shrink the piston rod 52. Chamfering, after the chamfering process is completed, the electrical equipment controls the cutter head to return, and controls the pneumatic three-jaw chuck to release the workpiece 3, and pressurizes the pneumatic cylinder to drive the piston rod 52 to stretch out to limit the right end of the next workpiece. bit. In this way, there is no need for the operator to manually control the actions of the power chuck 4 and the positioning device 5, which simplifies the operation of the operator and improves the processing efficiency.
此外,本优选实施例中送料架1上还间隔设有若干个送料辊轮6,连铸半自动倒角设备还包括用于驱动送料辊轮6转动的电机,电机通过链条带动最左侧的送料辊轮6转动,每个送料辊轮6的同一端设有齿轮盘,且所有齿轮盘通过一条环形的链条连接,由此可以实现通过最左侧的送料辊轮6带动所有的送料辊轮6转动,继而通过送料辊轮6的转动带动工件3向着送料架1出口方向运动,无需人工直接搬运,大大减轻了作业人员的劳动强度。In addition, in this preferred embodiment, several feeding rollers 6 are arranged at intervals on the feeding frame 1. The continuous casting semi-automatic chamfering equipment also includes a motor for driving the feeding rollers 6 to rotate. The motor drives the leftmost feeding roller through a chain. The rollers 6 rotate, and the same end of each feeding roller 6 is provided with a gear plate, and all the gear plates are connected by an endless chain, so that the leftmost feeding roller 6 can drive all the feeding rollers 6 Rotation, and then through the rotation of the feeding roller 6, the workpiece 3 is driven to move toward the outlet of the feeding frame 1, without manual direct handling, which greatly reduces the labor intensity of the operators.
最后,本优选实施例中连铸半自动倒角设备还包括出料架7,出料架7安装在送料架1的一侧,如此设计,工件3倒角工序完成后,作业人员可直接将加工好的工件3拨向出料架,无需搬运,进一步减轻了作业人员的劳动强度。Finally, the continuous casting semi-automatic chamfering equipment in this preferred embodiment also includes a discharge frame 7, which is installed on one side of the feed frame 1. With such a design, after the workpiece 3 chamfering process is completed, the operator can directly process it The good workpiece 3 is shifted to the discharge rack without carrying, which further reduces the labor intensity of the operators.
以上所述,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,熟悉该本领域的技术人员应该明白本实用新型包括但不限于附图和上面具体实施方式中描述的内容。任何不偏离本实用新型的功能和结构原理的修改都将包括在权利要求书的范围中。The above is only a specific embodiment of the utility model, but the scope of protection of the utility model is not limited thereto, those skilled in the art should understand that the utility model includes but is not limited to the accompanying drawings and the above specific implementation described in the content. Any modifications that do not deviate from the functional and structural principles of the present utility model shall be included in the scope of the claims.
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CN107817752A (en) * | 2017-09-19 | 2018-03-20 | 芜湖安普机器人产业技术研究院有限公司 | A kind of automation feeding device electric control system of copper coin horizontal casting |
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CN107817752A (en) * | 2017-09-19 | 2018-03-20 | 芜湖安普机器人产业技术研究院有限公司 | A kind of automation feeding device electric control system of copper coin horizontal casting |
CN107817752B (en) * | 2017-09-19 | 2024-01-30 | 芜湖安普机器人产业技术研究院有限公司 | Automatic feeding device electrical control system for horizontal continuous casting of copper plate |
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