CN206444547U - A kind of permanent magnetism agitating apparatus for metal semi-solid slurrying - Google Patents
A kind of permanent magnetism agitating apparatus for metal semi-solid slurrying Download PDFInfo
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- CN206444547U CN206444547U CN201621216646.4U CN201621216646U CN206444547U CN 206444547 U CN206444547 U CN 206444547U CN 201621216646 U CN201621216646 U CN 201621216646U CN 206444547 U CN206444547 U CN 206444547U
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Abstract
The utility model discloses a kind of permanent magnetism agitating apparatus for metal semi-solid slurrying, including frame, the frame is fixed with motor, the rotating shaft of the motor is connected with rotating mechanism, the rotating mechanism includes supporting table, magnet fixed mount, permanent magnetic iron group, the rotating shaft of the motor is connected with supporting table, at least one layer of permanent magnetic iron group is fixed with the magnet fixed mount, the top of the frame is fixed with magnet shield, it is provided with the magnet shield in mash vessel, the mash vessel and is provided with least one baffle element.The utility model passes through the setting to rotary system, mash vessel and baffle element, reach to the contactless stirring of metallic slurry, realize semi solid slurry the finely dispersed purpose of solid-liquid component and has the advantages that simple in construction, reasonable in design, effect is notable and manufacturing cost is low in whipping process.
Description
Technical field
The utility model is related to semi-solid metal slurrg preparing technical field, is specially that one kind is used for metal semi-solid slurrying
Permanent magnetism agitating apparatus.
Background technology
The performance of metal material is heavily dependent in its tissue signature, material preparation process to tissue morphology control
It is that primary phase is grown in dendrite mode, when solid rate reaches 20% or so during putting forward high performance important means, conventional cast
When, then continuous dendrite grid structure is formed, alloy is lost macroscopical mobility, and cause cast properties to decline.20 generation
Record the semi-solid casting technology grown up at the beginning of the 70's, conventional cast mode is there occurs profound change, using semi-solid casting
The product that forming technique is produced is made, because pouring temperature is in solid-liquid two-phase region, subtracts casting amount of contraction in process of setting
Few, casting dimension accuracy is improved, and formability is good, suitable for production Complex Parts, it is possible to reach near net-shaped production, and organizationally
Eliminate column crystal and thick dendrite, make cast structure fine and closely woven uniform, defect and gross segregation are significantly reduced, in addition to type
The reduction of chamber thermal shock, accordingly improves die-casting die and the service life of injection chamber, improves yield rate and the performance of product.Half
Solid cast forming technique combines the advantage of liquid cast shaping and excellent suitability for press forming, and the performance of portioned product can be close to even
The performance of forging product is reached, is one of current most promising rapid metallic prototyping technique.
In semi-solid metal forming technology, the technology for preparing the semi-solid metal slurry with spherical primary phase is in most
The position of core;It is this to reduce semi solid slurry and prepare cost, improve preparation quality, shorten technological process, online quick prepare
Technical industry research and focus of attention.
In semi-solid slurrying process, in order to reach the uniformity of slurry, usual agitating procedure is required, is commonly used at present
Stirring means mainly have mechanical agitation, electromagnetic agitation and permanent magnetic stirring method etc..Mechanical agitation is a kind of contact stirring, is easily made
The shortcomings of slurry produces oxidation and volume gas, reduces the quality of slurry;Electromagnetic agitation is with produced after special coil electricity
Rotating excitation field makes molten metal produce flowing in mash vessel, is contactless stirring, and slurry quality preferably, but has energy consumption
High, operating cost is big, baroque shortcoming;Permanent magnetic stirring is also contactless stirring, is the permanent magnet using particular combination
The alternating magnetic field produced after motion carries out noncontact stirring to metal liquid, and low with energy consumption, mechanism is relatively easy, operating cost
Low advantage;But exist one of the semisolid slurry permanent magnetism agitating apparatus being currently known has the disadvantage slurry can not be made uniformly to mix
Close, this shortcoming greatly reduces its practicality.
The patent No.:201410378936.8 a kind of semi-solid alloy solution permanent magnetic stirring that can be used for experiment is disclosed to fill
Put, be assembled by several permanent magnets and servomotor and control system, rotating cylinder is done simultaneously using the soft magnetic materials of high permeability
With reference to eight grades to inside enclosed gradual change system, the fixed steel construction of design, it is ensured that air gap is smaller, and adds temperature measurement system.
Rotating excitation field be by motor drive permanent magnet produce rotating excitation field so that semi-solid alloy solution produce induced-current so that
Alloy solution rotates;It uses the method that the heart adds center heating rod in the melt, melts core, in making up
The deficiency of heart mixing power, to expect to reach the purpose stirred;But this method is unworkable, because the method can not still be avoided
Heavier solid granulates are assembled by the effect of rotary centrifugal force to the inwall of container in slurry, so that the slurry mixing of generation is not
Uniformly.
The patent No.:201320722729.0 the equipment that low overheat permanent magnetic stirring prepares semi-solid metal slurry is disclosed,
Including protective cover and the elevating mechanism being located in protective cover, Stirring mechanism, cooling body and controlling organization, described liter
Descending mechanism, Stirring mechanism and cooling body are controlled by described controlling organization;Described Stirring mechanism includes
Stirring container, motor, turntable and permanent-magnet steel, described cooling body include cooling jacket and for measuring metal bath
The temperature sensor of temperature, described temperature sensor is connected with described controlling organization.The method at all can not using process
Solid granulates heavier in slurry are avoided to be assembled by the effect of rotary centrifugal force to the inwall of container, so that the slurry of generation is mixed
Close uneven, have a strong impact on its practicality.
Utility model content
(1) technical problem solved
In view of the shortcomings of the prior art, the utility model provides a kind of permanent magnetic stirring for metal semi-solid slurrying and filled
Put, realize semi solid slurry finely dispersed purpose of solid-liquid component in whipping process.
(2) technical scheme
To realize object above, the utility model is achieved by the following technical programs:One kind is used for metal semi-solid
The permanent magnetism agitating apparatus of slurrying, including frame, the frame are fixed with motor, and the rotating shaft of the motor is connected with rotating mechanism,
The rotating mechanism includes supporting table, magnet fixed mount, permanent magnetic iron group, and the rotating shaft of the motor is connected with supporting table, described
At least one layer of permanent magnetic iron group is fixed with magnet fixed mount, the top of the frame is fixed with magnet shield, the magnet shield
It is provided with cover in mash vessel, the mash vessel and is provided with least one baffle element.
It is preferred that, the inwall of described baffle element and described mash vessel connects together to form an entirety.
It is preferred that, described baffle element and described mash vessel are to be made of ceramic materials.
It is preferred that, described baffle element and described mash vessel are made up of the stainless steel material without magnetic or weak magnetic.
(3) beneficial effect
The utility model provides a kind of permanent magnetism agitating apparatus for metal semi-solid slurrying.Possesses following beneficial effect
Really:
(1), this is used for the permanent magnetism agitating apparatus of metal semi-solid slurrying, by rotary system, mash vessel, baffle element
Setting, reached to the contactless stirring of metallic slurry, and the semi-solid metal slurry that is generated in whipping process can be made
It is blocked body and upsets scattered, prevents solid granulates heavier in slurry from being assembled by the effect of rotary centrifugal force to the inwall of container,
Make semi solid slurry be well mixed, the mash vessel and baffle element being made using ceramic material not with metal reaction, not magnetic conduction, make
It is low using the mash vessel and baffle element cost that are made without magnetic or non-ferromagnetic material with long lifespan, and the work(of permanent magnetic stirring is not influenceed
Energy.
(2), this is used for the permanent magnetism agitating apparatus of metal semi-solid slurrying, by being fixed to supporting table, magnet shield, magnet
The setting of frame, has reached that, to the protection of permanent magnetic iron group and fixation, magnet shield can obstruct the heat of mash vessel transmission,
Prevent permanent magnetic iron is heated from occurring demagnetization phenomenon.
Brief description of the drawings
Fig. 1 is the utility model overall structure diagram;
Fig. 2 is the utility model mash vessel overlooking the structure diagram;
In figure:1 frame, 2 motors, 3-1 supporting tables, 3-2 magnet fixed mount, 3-3 permanent magnetic irons group, 4 magnet shields, 5 systems
Starch container, 5-1 baffle elements, 6 solid granulates, 7 semisolid aluminium liquids.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is carried out
Clearly and completely describe, it is clear that described embodiment is only a part of embodiment of the utility model, rather than whole
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made
The every other embodiment obtained, belongs to the scope of the utility model protection.
Fig. 1-2 is referred to, the utility model provides a kind of technical scheme:A kind of permanent magnetism for metal semi-solid slurrying is stirred
Device, including frame 1 are mixed, the frame 1 is fixed with motor 2, and the rotating shaft of the motor 2 is connected with rotating mechanism 3, the rotation
Mechanism 3 includes supporting table 3- 1, magnet fixed mount 3-2, permanent magnetic iron group 3-3, and rotating shaft and the supporting table 3-1 of the motor 2 connect
Connect, at least one layer of permanent magnetic iron group 3-3 is fixed with the magnet fixed mount 3-2, the top of the frame 1 is fixed with magnet shield
It is provided with described in cover 4 in magnet shield 4 in mash vessel 5, the mash vessel 5 and is provided with least one baffle element 5-1.
When deployed, semi-solid-state metal liquation is poured into mash vessel 5 from the oral area of mash vessel 5, starts motor 2, electricity
Machine rotating shaft drives rotary system 3 to rotate, and mash vessel 5 is located at the inside of magnet shield 4 in rotary system 3, in 3 turns of rotary system
During dynamic, every group of opposed magnet produces the multipole magnetic field set in alternating magnetic field, rotary system 3 and produced under the drive of motor 2
Semisolid slurry in raw rotating excitation field, rotating excitation field cutting mash vessel 5 produces induced current, induced current again with magnetic field phase
Interaction produces magnetic force, so as to promote semisolid slurry to rotate, plays a part of stirring;Due to system in whipping process
Slurry container 5 is internally provided with baffle element 5-1, and during semisolid slurry rotates, baffle element 5-1 can change semisolid
The flow direction (referring to Fig. 2) of slurry, so as to avoid solid granulates heavier in semisolid slurry in the presence of rotary centrifugal force
Gather in the inwall of mash vessel 5, reached that the solid granulates in semisolid slurry mix finely dispersed purpose, made obtained slurry
Expect that performance is more preferable.
In summary, this is used for the permanent magnetism agitating apparatus of metal semi-solid slurrying, by rotary system 3, mash vessel
5th, baffle element 5-1, supporting table 3-1, magnet shield 4, magnet fixed mount 3-2 setting, have reached contactless to metallic slurry
Stirring, and the semi-solid metal slurry generated in whipping process can be made to be blocked body 5-1 upset scattered, prevent in slurry compared with
The solid granulates of weight are assembled by the effect of rotary centrifugal force to the inwall of container, are well mixed semi solid slurry.Use ceramics
The mash vessel 5 and baffle element 5-1 that material is made not with metal reaction, magnetic conduction, service life is not long;Using without magnetic or weak magnetic material
The mash vessel 5 and baffle element 5-1 manufacturing costs that material is made are low, and do not influence the function of permanent magnetic stirring, and the magnet of setting is fixed
Frame 3-2 can play protection and fixed effect to permanent magnetic iron group 3-3, and magnet shield 4 can obstruct the transmission of mash vessel 5
Heat, prevents permanent magnetic iron is heated from occurring demagnetization phenomenon.
It should be noted that herein, such as first and second or the like relational terms are used merely to a reality
Body or operation make a distinction with another entity or operation, and not necessarily require or imply these entities or deposited between operating
In any this actual relation or order.Moreover, term " comprising ", "comprising" or its any other variant are intended to
Nonexcludability is included, so that process, method, article or equipment including a series of key elements not only will including those
Element, but also other key elements including being not expressly set out, or also include being this process, method, article or equipment
Intrinsic key element.In the absence of more restrictions.By sentence " including one ... the key element limited, it is not excluded that
Also there is other identical element in the process including the key element, method, article or equipment ".
While there has been shown and described that embodiment of the present utility model, for the ordinary skill in the art,
It is appreciated that these embodiments can be carried out in the case where not departing from principle of the present utility model and spirit a variety of changes, repaiies
Change, replace and modification, scope of the present utility model is defined by the appended claims and the equivalents thereof.
Claims (4)
1. a kind of permanent magnetism agitating apparatus for metal semi-solid slurrying, including frame (1), the frame (1) are fixed with motor
(2), the rotating shaft of the motor (2) is connected with rotating mechanism (3), and it is solid that the rotating mechanism (3) includes supporting table (3-1), magnet
Determine frame (3-2), permanent magnetic iron group (3-3), the rotating shaft of the motor (2) is connected with supporting table (3-1), the magnet fixed mount
At least one layer of permanent magnetic iron group (3-3) is fixed with (3-2), the top of the frame (1) is fixed with magnet shield (4) its feature
It is:It is provided with the magnet shield (4) in mash vessel (5), the mash vessel (5) and is provided with least one baffle element
(5-1)。
2. a kind of permanent magnetism agitating apparatus for metal semi-solid slurrying according to claim 1, it is characterised in that:It is described
The inwall of baffle element (5-1) and described mash vessel (5) connect together to form an entirety.
3. a kind of permanent magnetism agitating apparatus for metal semi-solid slurrying according to claim 1, it is characterised in that:It is described
Baffle element (5-1) and described mash vessel (5) be to be made of ceramic materials.
4. a kind of permanent magnetism agitating apparatus for metal semi-solid slurrying according to claim 1, it is characterised in that:It is described
Baffle element (5-1) and described mash vessel (5) be made up of the stainless steel material without magnetic or weak magnetic.
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CN201621216646.4U CN206444547U (en) | 2016-11-11 | 2016-11-11 | A kind of permanent magnetism agitating apparatus for metal semi-solid slurrying |
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CN201621216646.4U CN206444547U (en) | 2016-11-11 | 2016-11-11 | A kind of permanent magnetism agitating apparatus for metal semi-solid slurrying |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108067148A (en) * | 2016-11-11 | 2018-05-25 | 江苏睿阳精密工业股份有限公司 | A kind of permanent magnetism agitating apparatus for metal semi-solid slurrying |
CN108746540A (en) * | 2018-06-20 | 2018-11-06 | 福建省杰豪半固态泵压科技有限责任公司 | A kind of electromagnetic system prepares semi-solid forming method |
CN110052205A (en) * | 2019-04-24 | 2019-07-26 | 南京铭富信息科技有限公司 | Magnetic stirring apparatus |
CN114288921A (en) * | 2022-01-11 | 2022-04-08 | 北京科技大学 | Agitating unit is used in high temperature alloy casting |
-
2016
- 2016-11-11 CN CN201621216646.4U patent/CN206444547U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108067148A (en) * | 2016-11-11 | 2018-05-25 | 江苏睿阳精密工业股份有限公司 | A kind of permanent magnetism agitating apparatus for metal semi-solid slurrying |
CN108746540A (en) * | 2018-06-20 | 2018-11-06 | 福建省杰豪半固态泵压科技有限责任公司 | A kind of electromagnetic system prepares semi-solid forming method |
CN110052205A (en) * | 2019-04-24 | 2019-07-26 | 南京铭富信息科技有限公司 | Magnetic stirring apparatus |
CN114288921A (en) * | 2022-01-11 | 2022-04-08 | 北京科技大学 | Agitating unit is used in high temperature alloy casting |
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