CN206441575U - Times capacity midium voltage cable - Google Patents
Times capacity midium voltage cable Download PDFInfo
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- CN206441575U CN206441575U CN201621442342.XU CN201621442342U CN206441575U CN 206441575 U CN206441575 U CN 206441575U CN 201621442342 U CN201621442342 U CN 201621442342U CN 206441575 U CN206441575 U CN 206441575U
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- 239000004020 conductor Substances 0.000 claims abstract description 15
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims abstract description 9
- 239000003063 flame retardant Substances 0.000 claims abstract description 9
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 4
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 4
- 239000010959 steel Substances 0.000 claims abstract description 4
- 239000000779 smoke Substances 0.000 claims description 10
- 239000003365 glass fiber Substances 0.000 claims description 8
- 229920000098 polyolefin Polymers 0.000 claims description 7
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- 229910001335 Galvanized steel Inorganic materials 0.000 claims description 3
- 229920003020 cross-linked polyethylene Polymers 0.000 claims description 3
- 239000004703 cross-linked polyethylene Substances 0.000 claims description 3
- 239000008397 galvanized steel Substances 0.000 claims description 3
- 238000005253 cladding Methods 0.000 claims description 2
- 239000010410 layer Substances 0.000 abstract 3
- 230000007613 environmental effect Effects 0.000 abstract 1
- 239000011241 protective layer Substances 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 229910052736 halogen Inorganic materials 0.000 description 3
- 150000002367 halogens Chemical class 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
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- 238000001125 extrusion Methods 0.000 description 2
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- 239000000463 material Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 239000013307 optical fiber Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
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- 230000005684 electric field Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
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- 239000000126 substance Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Insulated Conductors (AREA)
Abstract
本实用新型涉及倍容量中压电缆,该中压电缆包括内支撑互锁管(1)及依次绕包在内支撑互锁管(1)外围的导电绝缘线芯、内护层(10)、铠装层(11)及外护层(12);所述内支撑互锁管(1)为铝制或钢制互锁套管;所述导电绝缘线芯从内至外依次包括导线、导线屏蔽层(4)及绝缘层(5)。本实用新型的倍容量中压电缆,在同级条件下,能够增加20%‑30%载流量;同截面情况下,能够节省10%‑20%导体;且具有阻燃和环保性能。
The utility model relates to a double-capacity medium-voltage cable. The medium-voltage cable includes an inner support interlock tube (1) and a conductive insulating core wrapped around the inner support interlock tube (1), an inner protective layer (10), armor layer (11) and outer sheath (12); the inner supporting interlocking tube (1) is an aluminum or steel interlocking sleeve; the conductive insulated wire core sequentially includes wires, wires A shielding layer (4) and an insulating layer (5). The double-capacity medium-voltage cable of the utility model can increase the carrying capacity by 20%-30% under the same level of conditions; can save 10%-20% of conductors under the same cross-section; and has flame-retardant and environmental protection properties.
Description
技术领域technical field
本实用新型属于电缆领域,具体涉及一种倍容量中压电缆,适用于大、中、短距离及其它重要公共场所输电。The utility model belongs to the field of cables, in particular to a medium-voltage cable with double capacity, which is suitable for power transmission in large, medium and short distances and other important public places.
背景技术Background technique
中压电缆,其额定电压6-35KV,主要用于电力系统传输和分配电能固定敷设线路,用在人口密集的电气化地铁,车站、港口码头、体育中心广场、高层建筑、计算机信息中心、现代化的大型商场等重要社会公共场合。它具有一系列的优点,如:优良的电气性能和机械物理性能;优良的低烟无卤A类阻燃性;具有发烟量少,卤酸气体释放量小火灾蔓延和有害气体对人及生物的毒害。Medium-voltage cables, with a rated voltage of 6-35KV, are mainly used for power system transmission and distribution of electric energy fixed laying lines, used in densely populated electrified subways, stations, ports, sports center squares, high-rise buildings, computer information centers, modern Large shopping malls and other important social public places. It has a series of advantages, such as: excellent electrical properties and mechanical and physical properties; excellent low-smoke and halogen-free Class A flame retardancy; low smoke generation, small halogen acid gas release, fire spread and harmful gases to people and Biological poisoning.
常规中压电缆尤其是大截面的中压电缆,根据集肤效应理论,电流在导体中是趋于表面流向,而越靠近中心电流越小,那么相对来讲,就是说导体有部分没有起到合理的利用,造成铜材的部分浪费,本设计的倍容量中压电缆就是基于此理论,应用在实际中设计而成,而国外有研究机构也在进行该类产品的研发,但大多是从功能上考虑,比如实现加热、提高屏蔽效果等方面,而没有从如何提高产品的载流量,节省铜材等方面考虑。Conventional medium-voltage cables, especially medium-voltage cables with large cross-sections, according to the skin effect theory, the current in the conductor tends to flow toward the surface, and the closer to the center, the smaller the current. Reasonable utilization results in a waste of copper. The double-capacity medium-voltage cable designed in this paper is based on this theory and is designed in practice. There are research institutions abroad who are also developing this type of product, but most of them are from Functional considerations, such as realizing heating, improving shielding effect, etc., but not considering how to increase the current carrying capacity of the product and save copper materials.
实用新型内容Utility model content
针对现有技术中存在的缺陷,本实用新型提供一种倍容量中压电缆,在同级条件下,增强了电缆载流量,降低了导体使用量。Aiming at the defects in the prior art, the utility model provides a medium-voltage cable with double capacity. Under the condition of the same level, the carrying capacity of the cable is enhanced and the consumption of conductors is reduced.
为达到以上目的,本实用新型采用的技术方案是:提供一种倍容量中压电缆,包括内支撑互锁管及依次绕包在内支撑互锁管外围的导电绝缘线芯、内护层、铠装层及外护层;所述内支撑互锁管为铝制或钢制互锁套管。In order to achieve the above purpose, the technical solution adopted by the utility model is to provide a double-capacity medium-voltage cable, including an inner supporting interlocking tube and a conductive insulating core wrapped around the inner supporting interlocking tube in turn, an inner sheath, The armor layer and the outer sheath; the inner support interlocking tube is an aluminum or steel interlocking sleeve.
进一步,如上述所述的倍容量中压电缆,所述导电绝缘线芯从内至外依次包括导线、导线屏蔽层、绝缘层、绝缘屏蔽层及金属屏蔽层。Further, as for the double-capacity medium-voltage cable described above, the conductive insulated core includes a wire, a wire shielding layer, an insulating layer, an insulating shielding layer, and a metal shielding layer sequentially from the inside to the outside.
进一步,如上述所述的倍容量中压电缆,所述导线为双层结构,包括S型或Z型内层导线和梯形外层导线。Furthermore, as for the double-capacity medium-voltage cable described above, the conductors have a double-layer structure, including S-shaped or Z-shaped inner conductors and trapezoidal outer conductors.
进一步,如上述所述的倍容量中压电缆,所述导线屏蔽层和绝缘屏蔽层均为半导电的屏蔽层。Further, as for the double-capacity medium-voltage cable described above, both the wire shielding layer and the insulating shielding layer are semi-conductive shielding layers.
进一步,如上述所述的倍容量中压电缆,所述绝缘层为交联聚乙烯绝缘层。Furthermore, as for the double-capacity medium-voltage cable described above, the insulating layer is a cross-linked polyethylene insulating layer.
进一步,如上述所述的倍容量中压电缆,所述导电绝缘线芯外围通过玻璃纤维带绕包层绕包。Further, as for the double-capacity medium-voltage cable described above, the outer periphery of the conductive and insulated core is wrapped around the cladding by a glass fiber tape.
进一步,如上述所述的倍容量中压电缆,所述绕包层与导电绝缘线芯之间形成的缝隙,通过玻璃纤维绳填充层填充。Furthermore, as for the double-capacity medium-voltage cable described above, the gap formed between the wrapping layer and the conductive insulating core is filled with the glass fiber rope filling layer.
进一步,如上述所述的倍容量中压电缆,所述内护层为低烟无卤聚烯烃内护层。Further, as for the double-capacity medium-voltage cable described above, the inner sheath is a low-smoke halogen-free polyolefin inner sheath.
进一步,如上述所述的倍容量中压电缆,所述铠装层为镀锌钢带铠装层。Furthermore, as for the double-capacity medium-voltage cable described above, the armor layer is a galvanized steel tape armor layer.
进一步,如上述所述的倍容量中压电缆,所述外护层为低烟无卤聚烯烃阻燃外护层。Further, as for the double-capacity medium-voltage cable described above, the outer sheath is a low-smoke, halogen-free polyolefin flame-retardant outer sheath.
本实用新型的有益技术效果在于:The beneficial technical effects of the utility model are:
(1)本实用新型通过在导电绝缘线芯内设置内支撑互锁管,从而在同规格、同效果的情况下,电缆的载流量提高20%-30%,导体使用量节省10%-20%;(1) The utility model sets the internal support interlocking tube in the conductive insulating wire core, so that under the same specification and the same effect, the current carrying capacity of the cable is increased by 20%-30%, and the conductor usage is saved by 10%-20% %;
(2)导线采用双层结构,其内层为S型或Z型、外层为梯形,一方面减少加工过程中对内支撑互锁管的挤压,另一方面增加其紧压系数,使其结合更紧密,提高导体利用率;(2) The wire adopts a double-layer structure, the inner layer is S-shaped or Z-shaped, and the outer layer is trapezoidal. On the one hand, it reduces the extrusion of the inner support interlocking tube during processing, and on the other hand, it increases its compression coefficient, so that Its combination is tighter and the utilization rate of the conductor is improved;
(3)填充层和绕包层采用玻璃纤维材料层,使其具有阻燃性能;(3) The filling layer and wrapping layer adopt glass fiber material layer to make it have flame retardant properties;
(4)外护层采用聚烯烃阻燃护套层,除具有阻燃性能外,因为不含卤素元素,在发生火灾时不会产生令人窒息的烟气,不会造成二次伤害。(4) The outer sheath adopts polyolefin flame-retardant sheath layer. In addition to its flame-retardant properties, because it does not contain halogen elements, it will not produce suffocating smoke in the event of a fire, and will not cause secondary damage.
附图说明Description of drawings
图1是本实用新型倍容量中压电缆的结构示意图。Fig. 1 is a structural schematic diagram of a double-capacity medium-voltage cable of the present invention.
图中:In the picture:
1-内支撑互锁管 2-内层导线 3-外层导线 4-导线屏蔽层1-Inner support interlock tube 2-Inner wire 3-Outer wire 4-Wire shield
5-绝缘层 6-绝缘屏蔽层 7-金属屏蔽层 8-填充层 9-绕包层5-Insulation layer 6-Insulation shielding layer 7-Metal shielding layer 8-Filling layer 9-Wrapping layer
10-内护层 11-铠装层 12-外护层10-inner sheath 11-armour 12-outer sheath
具体实施方式detailed description
下面结合附图,对本实用新型的具体实施方式作进一步详细的描述。Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described in further detail.
如图1所示,是本实用新型提供的倍容量中压电缆,其包括内支撑互锁管1及依次设置在内支撑互锁管1外围的导电绝缘线芯、内护层10、铠装层11及外护层12。As shown in Figure 1, it is a double-capacity medium-voltage cable provided by the utility model, which includes an inner support interlock tube 1 and a conductive insulating core, an inner sheath 10, and an armored cable that are arranged in turn on the periphery of the inner support interlock tube 1 layer 11 and outer sheath 12.
内支撑互锁管1为铝制或钢制互锁套管,从而改变了导电绝缘线芯为实心的结构,节约了导体的使用量,提高了电缆的载流量。其内腔、外径的大小,通过集肤效应理论计算。内支撑互锁管1内可预敷感温光纤、测量信号线等监测线路,以更好的实现电网的智能化。内支撑互锁管1可采用互锁铠装机进行制作。The inner supporting interlocking tube 1 is made of aluminum or steel interlocking sleeve, thereby changing the structure of the conductive insulating wire core being solid, saving the amount of conductor used, and increasing the ampacity of the cable. The size of its inner cavity and outer diameter is calculated by the skin effect theory. The inner support interlocking tube 1 can be pre-coated with monitoring lines such as temperature-sensing optical fibers and measurement signal lines, so as to better realize the intelligence of the power grid. The inner supporting interlocking pipe 1 can be manufactured by an interlocking armoring machine.
导电绝缘线芯1从内至外依次包括导线、导线屏蔽层4、绝缘层5、绝缘屏蔽层6和金属屏蔽层7。The conductive insulated wire core 1 includes a wire, a wire shielding layer 4 , an insulating layer 5 , an insulating shielding layer 6 and a metal shielding layer 7 sequentially from inside to outside.
导线为双层结构,包括S型或Z型内层导线2和梯型外层导线3。一方面减少加工过程中对内支撑互锁管的挤压,另一方面增加其紧压系数,使其结合更紧密,提高导体利用率。The wire has a double-layer structure, including an S-shaped or Z-shaped inner layer wire 2 and a ladder-shaped outer layer wire 3 . On the one hand, it reduces the extrusion of the inner support interlocking tube during processing, on the other hand, it increases its compression coefficient to make it more tightly combined and improve the utilization rate of the conductor.
导线屏蔽层4为半导电的屏蔽层,均匀的覆盖在导体表面,起到均化电场的作用;绝缘层5为交联聚乙烯绝缘层,耐热好、负载能力强、不熔化、耐化学腐蚀,机械强度高;绝缘屏蔽层6为半导电的屏蔽层,与被屏蔽的绝缘层有良好接触,从而避免在绝缘层与屏蔽层之间发生间隙放电;金属屏蔽层7为铜带屏蔽层,采用电工用紫铜带屏蔽层。The wire shielding layer 4 is a semi-conductive shielding layer, which evenly covers the conductor surface and plays the role of homogenizing the electric field; the insulating layer 5 is a cross-linked polyethylene insulating layer, which has good heat resistance, strong load capacity, non-melting, and chemical resistance. Corrosion, high mechanical strength; the insulating shielding layer 6 is a semi-conductive shielding layer, which has good contact with the shielded insulating layer, thereby avoiding gap discharge between the insulating layer and the shielding layer; the metal shielding layer 7 is a copper tape shielding layer , using electrician copper tape shielding layer.
本实用新型的电缆采用三根绝缘线芯进行绞合成缆,三根绝缘线芯的外围通过绕包层9扎紧,该绕包层9与导电绝缘线芯之间形成的缝隙通过填充层8填充。填充层8采用玻璃纤维绳填充层,绕包层9为玻璃纤维带绕包层。因玻璃纤维具有绝缘性好、耐热性强、抗腐蚀性好和机械强度高的优点。The cable of the utility model adopts three insulated wire cores to be twisted into a cable, and the periphery of the three insulated wire cores is fastened by the wrapping layer 9 , and the gap formed between the wrapping layer 9 and the conductive insulating wire core is filled by the filling layer 8 . The filling layer 8 adopts a glass fiber rope filling layer, and the wrapping layer 9 is a glass fiber tape wrapping layer. Because glass fiber has the advantages of good insulation, strong heat resistance, good corrosion resistance and high mechanical strength.
内护层10采用低烟无卤聚烯烃内护层,具有阻燃性,使电缆在有外部火焰条件下能更好的起到阻燃效果。The inner sheath 10 adopts a low-smoke halogen-free polyolefin inner sheath, which has flame retardancy, so that the cable can better play a flame-retardant effect under the condition of an external flame.
铠装层11为热镀锌钢带铠装层,使电缆的抗外界冲击性能更加优越。The armor layer 11 is a hot-dip galvanized steel tape armor layer, which makes the external impact resistance of the cable more superior.
外护层12为低烟无卤聚烯烃阻燃护套层,除具有阻燃性能外,因为不含卤素元素,在发生火灾时不会产生令人窒息的烟气,不会造成二次伤害。The outer sheath 12 is a low-smoke halogen-free polyolefin flame-retardant sheath layer. In addition to having flame-retardant properties, because it does not contain halogen elements, it will not produce suffocating smoke in the event of a fire, and will not cause secondary damage .
综上,本实用新型提供的倍容量中压电缆,实现了同规格、同效应情况下,电缆的载流量提升20%-30%,导体使用量节省10%-20%,从而节约了成本。同时结合智能电网的出现,在内支撑互锁管内,预敷感温光纤、测量信号线等监测线路,更好的实现了电网的智能化。To sum up, the double capacity medium voltage cable provided by the utility model realizes that under the same specification and the same effect, the current carrying capacity of the cable is increased by 20%-30%, and the conductor usage is saved by 10%-20%, thereby saving costs. At the same time, combined with the emergence of the smart grid, the temperature-sensing optical fiber, the measurement signal line and other monitoring lines are pre-applied in the inner support interlocking tube, which better realizes the intelligence of the grid.
本实用新型的倍容量中压电缆并不限于上述具体实施方式,本领域技术人员根据本实用新型的技术方案得出其他的实施方式,同样属于本实用新型的技术创新范围。The double-capacity medium-voltage cable of the present invention is not limited to the above-mentioned specific embodiments. Those skilled in the art can obtain other embodiments according to the technical solution of the present invention, which also belong to the technical innovation scope of the present invention.
Claims (10)
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