CN206425955U - Natural jujube core pearl flexible grinding machine - Google Patents

Natural jujube core pearl flexible grinding machine Download PDF

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Publication number
CN206425955U
CN206425955U CN201621249700.5U CN201621249700U CN206425955U CN 206425955 U CN206425955 U CN 206425955U CN 201621249700 U CN201621249700 U CN 201621249700U CN 206425955 U CN206425955 U CN 206425955U
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brush
motor
beads
bead
grinding machine
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郑建明
李旭波
郑亮奎
李鹏鹏
黄玉龙
郑冰冰
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Xian University of Technology
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Xian University of Technology
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Abstract

本实用新型公开了一种天然枣核珠子柔性研磨机,包括电机,电机上安装有随电机转动的轴承座,轴承座上固接有转盘,转盘上竖直固接有支撑杆,支撑杆上安装有珠子支撑架,支撑架与转盘之间设置有用于安装珠子的珠子安装轴,珠子安装轴旁设置有刷子夹,刷子夹朝向珠子安装轴的一面安装有用于研磨珠子的刷子。本实用新型的天然枣核珠子柔性研磨机,采用铜丝制造的刷子作为研磨工具,并通过固定的刷子与枣核珠子之间的相对旋转运动最终达到棱边抛光加工的目的,其具有加工性能好、加工质量稳定可靠、加工设备简单和容易操作等优点,有效提高了枣核珠子棱边光整加工的效率。

The utility model discloses a flexible grinding machine for natural jujube stone beads, which comprises a motor, on which a bearing seat rotating with the motor is installed, on which a turntable is fixedly connected, on which a support rod is fixed vertically, and on the support bar A bead support frame is installed, a bead installation shaft for installing beads is arranged between the support frame and the turntable, a brush clip is arranged beside the bead installation shaft, and a brush for grinding beads is installed on the side of the brush clip facing the bead installation shaft. The flexible grinding machine for natural jujube stone beads of the utility model adopts a brush made of copper wire as a grinding tool, and finally achieves the purpose of edge polishing through the relative rotational movement between the fixed brush and the date stone beads, and has processing performance. The advantages of good quality, stable and reliable processing quality, simple processing equipment and easy operation have effectively improved the efficiency of edge finishing processing of jujube stone beads.

Description

天然枣核珠子柔性研磨机Natural jujube seed bead flexible grinding machine

技术领域technical field

本实用新型属于工艺品加工设备技术领域,具体涉及一种天然枣核珠子柔性研磨机。The utility model belongs to the technical field of handicraft processing equipment, in particular to a flexible grinder for natural jujube stone beads.

背景技术Background technique

近年来,随着经济、社会的不断发展,工艺品及手工艺品市场的不断扩大渐成蓄势待发之势,相对来说,目前传统工艺品生产模式效率低下,占用劳动力资源现象严重。比如,用于制作手链等首饰、工艺品的珠子种类很多,而天然枣核珠子制作的首饰及工艺品因其好看的原始纹路而逐渐受到广大消费者的亲眛。天然枣核周边有尖锐的棱边,不能直接用于制作首饰,因此需要一种装置在不破坏其原有纹路的情况下磨光棱边。但目前普遍采用手动磨削的方法来抛光棱边,此方法由于存在人为因素而导致研磨程度不一,并且研磨效率很低。In recent years, with the continuous development of the economy and society, the continuous expansion of handicrafts and handicrafts market has gradually become a trend that is ready to go. Relatively speaking, the current traditional handicraft production mode is inefficient and seriously occupies labor resources. For example, there are many kinds of beads used to make jewelry and handicrafts such as bracelets, and jewelry and handicrafts made of natural date stone beads are gradually favored by consumers because of their beautiful original texture. There are sharp edges around natural jujube stones, which cannot be directly used to make jewelry. Therefore, a device is needed to polish the edges without destroying its original texture. But at present, the method of manual grinding is generally used to polish the edges. Due to the existence of human factors, the grinding degree of this method is different, and the grinding efficiency is very low.

实用新型内容Utility model content

本实用新型的目的是提供一种天然枣核珠子柔性研磨机,解决现有技术中采用手工磨削的方法对天然枣核珠子进行抛光棱边、磨削效果差且效率低的问题。The purpose of the utility model is to provide a flexible grinding machine for natural jujube stone beads, which solves the problems of poor grinding effect and low efficiency of polishing edges of natural jujube stone beads by manual grinding in the prior art.

本实用新型所采用的技术方案是:天然枣核珠子柔性研磨机,包括电机,电机上安装有随电机转动的轴承座,轴承座上连接有转盘,转盘上竖直固接有支撑杆,支撑杆上安装有珠子支撑架,支撑架与转盘之间设置有用于安装珠子的珠子安装轴,珠子安装轴旁设置有刷子夹,刷子夹朝向珠子安装轴的一面安装有用于研磨珠子的刷子。The technical solution adopted in the utility model is: a flexible grinding machine for natural jujube stone beads, including a motor, a bearing seat that rotates with the motor is installed on the motor, a turntable is connected to the bearing seat, and a support rod is vertically fixed on the turntable to support A bead support frame is installed on the rod, a bead installation shaft for installing beads is arranged between the support frame and the turntable, a brush clip is arranged beside the bead installation shaft, and a brush for grinding beads is installed on the side of the brush clip facing the bead installation shaft.

本实用新型的特点还在于:The utility model is also characterized in that:

还包括底盖,底盖上表面安装有圆筒,圆筒上端安装有盖子;底盖上表面中部安装有电机安装座,电机安装在电机安装座内,电机安装座外安装有上下两对轴承,电机安装座外在两对轴承之间位置处套接有隔套;轴承座配合安装在两对轴承外,其中上面一对轴承通过轴用弹性挡圈与电机安装座固定,下面一对轴承通过孔用弹性挡圈与轴承座固定。It also includes a bottom cover, a cylinder is installed on the upper surface of the bottom cover, and a cover is installed on the upper end of the cylinder; a motor mounting seat is installed in the middle of the upper surface of the bottom cover, the motor is installed in the motor mounting seat, and two pairs of bearings are installed outside the motor mounting seat , There is a spacer between the two pairs of bearings on the outside of the motor mounting seat; the bearing seat is fitted outside the two pairs of bearings, the upper pair of bearings is fixed to the motor mounting seat through the shaft elastic retaining ring, and the lower pair of bearings Through the hole, use the elastic circlip to fix the bearing seat.

电机为直流减速电机。The motor is a DC geared motor.

支撑杆垂直固接在转盘上表面的中心位置处,珠子支撑架的中部通过弹簧垫圈及六角螺母连接在支撑杆的上端;盖子的内底面安装有刷子夹安装座,刷子夹安装在刷子夹安装座上。The support rod is fixed vertically at the center of the upper surface of the turntable, and the middle part of the bead support frame is connected to the upper end of the support rod through a spring washer and a hex nut; the inner bottom of the cover is installed with a brush clip mounting seat, and the brush clip is installed on the brush clip. seat.

刷子夹安装座在盖子内底面上交错安装多个,盖子内底面上设置有多个定位卡槽,刷子夹安装座上开有U型孔,刷子夹安装座通过连接在U型孔内的螺钉安装在定位卡槽内。There are multiple brush clip mounting seats staggeredly installed on the inner bottom surface of the cover. There are multiple positioning slots on the inner bottom surface of the cover. There are U-shaped holes on the brush clip mounting seat. Installed in the positioning card slot.

本实用新型的有益效果是:The beneficial effects of the utility model are:

本实用新型的天然枣核珠子柔性研磨机,采用铜丝制造的刷子作为研磨工具,并通过固定的刷子与枣核珠子之间的相对旋转运动最终达到棱边抛光加工的目的,其具有加工性能好、加工质量稳定可靠、加工设备简单和容易操作等优点,有效提高了枣核珠子棱边光整加工的效率。The flexible grinding machine for natural jujube stone beads of the utility model adopts a brush made of copper wire as a grinding tool, and finally achieves the purpose of edge polishing through the relative rotational movement between the fixed brush and the date stone beads, and has processing performance. The advantages of good quality, stable and reliable processing quality, simple processing equipment and easy operation have effectively improved the efficiency of edge finishing processing of jujube stone beads.

附图说明Description of drawings

图1为本实用新型天然枣核珠子柔性研磨机的结构示意图;Fig. 1 is the structural representation of the flexible grinder of natural jujube stone beads of the present utility model;

图2为本实用新型天然枣核珠子柔性研磨机的轴承座安装局部剖视图;Fig. 2 is the partial cross-sectional view of the bearing seat installation of the utility model natural jujube stone bead flexible grinder;

图3为图2的A向视图;Fig. 3 is the A direction view of Fig. 2;

图4为本实用新型天然枣核珠子柔性研磨机的盖子安装示意图。Fig. 4 is a schematic diagram of the installation of the cover of the flexible grinder for natural jujube stone beads of the utility model.

图中,1.螺钉a,2.底盖,3.螺钉b,4.孔用弹性挡圈,5.隔套,6.轴承,7.转盘,8.刷子夹,9.刷子,10.刷子夹安装座,11.盖子,12.弹簧垫圈,13.六角螺母,14.支撑杆,15.把手,16.珠子支撑架,17.珠子安装轴,18.珠子,19.轴用弹性挡圈,20.轴承座,21.电机安装座,22.电机,23.圆筒,24.U型孔,25.定位卡槽,26.扁孔。In the figure, 1. screw a, 2. bottom cover, 3. screw b, 4. circlip for hole, 5. spacer, 6. bearing, 7. turntable, 8. brush clip, 9. brush, 10. Brush Clip Mount, 11. Cover, 12. Spring Washer, 13. Hex Nut, 14. Support Rod, 15. Handle, 16. Bead Support Frame, 17. Bead Mount Shaft, 18. Bead, 19. Spring Stopper for Shaft Ring, 20. bearing seat, 21. motor mount, 22. motor, 23. cylinder, 24. U-shaped hole, 25. positioning slot, 26. flat hole.

具体实施方式detailed description

下面结合附图与具体实施方式对本实用新型作进一步详细描述:Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail:

本实用新型一种天然枣核珠子柔性研磨机,如图1所示,包括底盖2,底盖2上表面通过内六角圆柱头螺钉b3安装有圆筒23,圆筒23上端通过内六角圆柱头螺钉b3安装有盖子11;底盖2上表面中部通过M5内六角圆柱头螺钉a1安装有电机安装座21,电机安装座21内安装有电机22;电机安装座21外安装有上下两对轴承6,电机安装座21外在两对轴承6之间位置处套接有隔套5;两对轴承6外配合安装有轴承座20,其中上面一对轴承6通过轴用弹性挡圈19与电机安装座21固定,下面一对轴承6通过孔用弹性挡圈4与轴承座20固定。轴承座20上连接有转盘7,转盘7上表面的中心位置处垂直固接有支撑杆14,支撑杆14上安装有珠子支撑架16,珠子支撑架16的中部通过弹簧垫圈12及六角螺母13连接在支撑杆14的上端;支撑架16与转盘7之间设置有用于安装珠子18的珠子安装轴17,盖子11的内底面位于珠子安装轴17旁安装有刷子夹安装座10,刷子夹安装座10上安装有刷子夹8,刷子夹8朝向珠子安装轴17的一面安装有用于研磨珠子18的刷子9,刷子9采用铜丝制造而成。电机22为直流减速电机。盖子11中部安装有把手15。The utility model is a flexible grinding machine for natural jujube stone beads, as shown in Figure 1, including a bottom cover 2, the upper surface of the bottom cover 2 is equipped with a cylinder 23 through a hexagon socket head screw b3, and the upper end of the cylinder 23 passes through a hexagon socket cylinder The head screw b3 is equipped with a cover 11; the middle part of the upper surface of the bottom cover 2 is equipped with a motor mounting seat 21 through the M5 socket head cap screw a1, and a motor 22 is installed in the motor mounting seat 21; two pairs of bearings are installed outside the motor mounting seat 21 6. A spacer 5 is sleeved on the outside of the motor mounting seat 21 between the two pairs of bearings 6; the two pairs of bearings 6 are fitted with a bearing seat 20, and the upper pair of bearings 6 are connected to the motor through the elastic retaining ring 19 for the shaft. The mounting seat 21 is fixed, and the following pair of bearings 6 are fixed with the bearing seat 20 by the circlip 4 through the hole. A turntable 7 is connected to the bearing seat 20, and a support rod 14 is fixed vertically at the center of the upper surface of the turntable 7. A bead support frame 16 is installed on the support rod 14, and the middle part of the bead support frame 16 passes through a spring washer 12 and a hex nut 13. Connected to the upper end of the support rod 14; the bead installation shaft 17 for installing the beads 18 is arranged between the support frame 16 and the rotating disk 7, and the inner bottom surface of the cover 11 is located next to the bead installation shaft 17. A brush clip mounting seat 10 is installed, and the brush clip is installed A brush clip 8 is installed on the seat 10, and a brush 9 for grinding beads 18 is installed on the side of the brush clip 8 facing the bead installation shaft 17, and the brush 9 adopts copper wire to make. The motor 22 is a DC geared motor. A handle 15 is installed in the middle part of the cover 11 .

如图2、图3所示,转盘7与轴承座20通过内六角沉头螺钉连接,轴承座20通过孔用弹性挡圈4、隔套5、轴承6及轴用弹性挡圈19将其同轴固定在电机安装座21外;同时直流减速电机22通过螺钉将其固定在电机安装座21上;可变频调速的直流减速电机22通过轴承座20上的扁孔26带动轴承座20转动,从而带动转盘7转动。直流减速电机22的主轴转速0-400rpm无极可调。如图4所示,刷子9安装在刷子夹8上,并通过螺钉顶死;刷子夹8通过内六角圆柱头螺钉安装在刷子夹安装座10上;刷子夹安装座10在盖子11内底面上交错安装多个,盖子11内底面上设置有多个定位卡槽25,刷子夹安装座10上开有U型孔24,刷子夹安装座10通过连接在U型孔24内的螺钉安装在定位卡槽25内。刷子夹安装座10可通过U型孔24进行来回移动控制刷子之间的径向距离,并通过定位卡槽25控制刷子夹安装座10在盖子11的径向移动;盖子11通过其上的止口定位安装于圆筒23上,由于研磨时刷子9受到转矩作用,所以盖子11上安装了两个内六角圆柱头螺钉b3与圆筒23固定,以防止研磨时盖子11的转动和上下跳动。把手15便于检修时打开盖子11。As shown in Fig. 2 and Fig. 3, the turntable 7 and the bearing seat 20 are connected by hexagon socket head screws, and the bearing seat 20 is connected with the circlip 4 for the hole, the spacer 5, the bearing 6 and the circlip 19 for the shaft. The shaft is fixed outside the motor mounting base 21; at the same time, the DC geared motor 22 is fixed on the motor mounting base 21 by screws; the frequency-variable DC geared motor 22 drives the bearing housing 20 to rotate through the flat hole 26 on the bearing housing 20, Thereby drive rotating disk 7 to rotate. The spindle speed of the DC geared motor 22 is steplessly adjustable from 0 to 400 rpm. As shown in Figure 4, the brush 9 is mounted on the brush clip 8 and screwed to the top; the brush clip 8 is mounted on the brush clip mount 10 through a hexagon socket head screw; the brush clip mount 10 is on the inner bottom surface of the cover 11 A plurality of staggered installations, a plurality of positioning slots 25 are arranged on the inner bottom surface of the cover 11, a U-shaped hole 24 is opened on the brush clip mounting seat 10, and the brush clip mounting seat 10 is installed in the positioning position by the screw connected in the U-shaped hole 24. In the card slot 25. The brush clip mount 10 can move back and forth through the U-shaped hole 24 to control the radial distance between the brushes, and control the radial movement of the brush clip mount 10 on the cover 11 through the positioning slot 25; The mouth is positioned and installed on the cylinder 23. Since the brush 9 is subjected to torque during grinding, two socket head cap screws b3 are installed on the cover 11 to fix it with the cylinder 23 to prevent the cover 11 from rotating and bouncing up and down during grinding. . The handle 15 is convenient for opening the cover 11 during maintenance.

珠子18随转盘7旋转时,因受到刷子9对其在珠子安装轴17上的轴向力,因此在轴向可以小幅度晃动,有助于棱边的研磨;刷子安装位置优选采用如图4所示内圈3个及外圈3个均匀分布,且内圈和外圈地刷子相互错开一定角度。内圈和外圈均匀布置刷子是为了使珠子在整个存在棱边的圆周上都能够被磨削。而设置内圈和外圈刷子相互错开一定角度是根据断续磨削的原理,断续磨削有助于磨砺和碎屑的脱落,在相同加工条件下,断续磨削可大幅度降低磨削温度,从而避免因温度过高而烧伤珠子的原始纹路。When the beads 18 rotate with the turntable 7, due to the axial force of the brush 9 on the bead installation shaft 17, they can shake slightly in the axial direction, which helps to grind the edges; the installation position of the brush is preferably as shown in Figure 4. The three brushes on the inner ring and the three outer rings are evenly distributed, and the brushes on the inner ring and the outer ring are staggered by a certain angle. The uniform arrangement of the brushes in the inner and outer rings is to enable the beads to be ground over the entire circumference where the edges are present. It is based on the principle of intermittent grinding that the brushes on the inner ring and outer ring are staggered at a certain angle. Intermittent grinding is helpful for grinding and the shedding of debris. Reduce the temperature, so as to avoid burning the original texture of the beads due to excessive temperature.

研磨作为一种重要的精密和超精密加工方法,其是用研磨工具和研磨剂从工件表面上磨去一层极薄的金属,使工件表面达到精确的尺寸、准确的几何形状和很低的表面粗糙度值。本实用新型的研磨机将连续的研磨加工过程离散化、柔顺化之后用于枣核珠子棱边抛光加工。该研磨机采用铜丝制造的刷子作为研磨工具,并通过固定的刷子与枣核珠子之间的相对旋转运动最终达到棱边抛光加工的目的,其具有加工性能好、加工质量稳定可靠、加工设备简单和容易操作等优点,有效提高了枣核珠子棱边光整加工的效率。Grinding, as an important precision and ultra-precision machining method, uses grinding tools and abrasives to grind away a very thin layer of metal from the surface of the workpiece, so that the surface of the workpiece can achieve precise dimensions, accurate geometry and low Surface roughness value. The grinding machine of the utility model discretizes and softens the continuous grinding process, and then it is used for polishing the edges of jujube stone beads. The grinding machine uses a brush made of copper wire as a grinding tool, and finally achieves the purpose of edge polishing through the relative rotation between the fixed brush and the date stone beads. It has good processing performance, stable and reliable processing quality, and advanced processing equipment. The advantages of being simple and easy to operate have effectively improved the efficiency of edge finishing processing of jujube stone beads.

Claims (5)

1.天然枣核珠子柔性研磨机,其特征在于,包括电机(22),电机(22)上安装有随电机(22)转动的轴承座(20),轴承座(20)上连接有转盘(7),转盘(7)上竖直固接有支撑杆(14),支撑杆(14)上安装有珠子支撑架(16),支撑架(16)与所述转盘(7)之间设置有用于安装珠子的珠子安装轴(17),珠子安装轴(17)旁设置有刷子夹(8),刷子夹(8)朝向珠子安装轴(17)的一面安装有用于研磨珠子的刷子(9)。1. natural jujube seed bead flexible grinding machine is characterized in that, comprises motor (22), and the bearing seat (20) that rotates with motor (22) is installed on the motor (22), is connected with rotating disc (20) on the bearing seat (20) 7), the rotating disk (7) is vertically fixed with a support rod (14), and a bead support frame (16) is installed on the support rod (14), and a useful On the bead installation shaft (17) where the beads are installed, a brush holder (8) is arranged beside the bead installation shaft (17), and a brush (9) for grinding beads is installed on the side of the brush holder (8) facing the bead installation shaft (17) . 2.根据权利要求1所述的天然枣核珠子柔性研磨机,其特征在于,还包括底盖(2),底盖(2)上表面安装有圆筒(23),圆筒(23)上端安装有盖子(11);所述底盖(2)上表面中部安装有电机安装座(21),所述电机(22)安装在电机安装座(21)内,电机安装座(21)外安装有上下两对轴承(6),电机安装座(21)外在两对轴承(6)之间位置处套接有隔套(5);所述轴承座(20)配合安装在两对轴承(6)外,其中上面一对轴承(6)通过轴用弹性挡圈(19)与电机安装座(21)固定,下面一对轴承(6)通过孔用弹性挡圈(4)与轴承座(20)固定。2. the flexible grinding machine for natural jujube stone beads according to claim 1, is characterized in that, also comprises bottom cover (2), and bottom cover (2) upper surface is equipped with cylinder (23), and cylinder (23) upper end A cover (11) is installed; a motor mounting seat (21) is installed in the middle of the upper surface of the bottom cover (2), the motor (22) is installed in the motor mounting seat (21), and the motor mounting seat (21) is installed outside There are two pairs of bearings (6) up and down, and a spacer sleeve (5) is socketed outside the motor mounting seat (21) between the two pairs of bearings (6); 6) Outside, the upper pair of bearings (6) are fixed to the motor mounting base (21) through the circlip (19) for the shaft, and the lower pair of bearings (6) are connected to the bearing seat ( 20) Fixed. 3.根据权利要求2所述的天然枣核珠子柔性研磨机,其特征在于,所述电机(22)为直流减速电机。3. The flexible grinding machine for natural jujube stone beads according to claim 2, characterized in that, the motor (22) is a DC geared motor. 4.根据权利要求2所述的天然枣核珠子柔性研磨机,其特征在于,所述支撑杆(14)垂直固接在所述转盘(7)上表面的中心位置处,所述珠子支撑架(16)的中部通过弹簧垫圈(12)及六角螺母(13)连接在所述支撑杆(14)的上端;所述盖子(11)的内底面安装有刷子夹安装座(10),所述刷子夹(8)安装在刷子夹安装座(10)上。4. the flexible grinding machine for natural jujube stone beads according to claim 2, is characterized in that, said support bar (14) is vertically fixed at the central position of said rotating disk (7) upper surface, and said bead support frame The middle part of (16) is connected on the upper end of described support bar (14) by spring washer (12) and hex nut (13); Brush clip (8) is installed on the brush clip mount (10). 5.根据权利要求4所述的天然枣核珠子柔性研磨机,其特征在于,所述刷子夹安装座(10)在盖子(11)内底面上交错安装多个,所述盖子(11)内底面上设置有多个定位卡槽(25),所述刷子夹安装座(10)上开有U型孔(24),刷子夹安装座(10)通过连接在U型孔(24)内的螺钉安装在定位卡槽(25)内。5. The flexible grinding machine for natural jujube stone beads according to claim 4, characterized in that, the brush clip mounts (10) are staggeredly installed on the inner bottom surface of the cover (11), and the inside of the cover (11) A plurality of positioning slots (25) are arranged on the bottom surface, and a U-shaped hole (24) is opened on the brush clip mounting seat (10), and the brush clip mounting seat (10) is connected to the U-shaped hole (24) The screws are installed in the positioning slot (25).
CN201621249700.5U 2016-11-18 2016-11-18 Natural jujube core pearl flexible grinding machine Expired - Fee Related CN206425955U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112975721A (en) * 2021-03-10 2021-06-18 江苏特丽亮镀膜科技有限公司 Metal part surface polishing system and method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112975721A (en) * 2021-03-10 2021-06-18 江苏特丽亮镀膜科技有限公司 Metal part surface polishing system and method

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