CN206424892U - gas-liquid stirring device - Google Patents
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Abstract
Description
技术领域technical field
本实用新型涉及搅拌装置技术领域,尤其涉及一种气液搅拌装置。The utility model relates to the technical field of stirring devices, in particular to a gas-liquid stirring device.
背景技术Background technique
气液搅拌反应器广泛应用于石油、化工、污水处理、生物发酵等过程工业中。在传统的混合搅拌装置中,一般通过向搅拌罐内加入气体,在通过搅拌叶搅拌,便于气液之间的混合。但是这种把气管通入液下后,再进行搅拌的方式,气体通入后形成气泡,会很快浮起,与水的接触面积小,且接触时间短,因此气体的利用率不高,导致生产效率低下。Gas-liquid stirred reactors are widely used in process industries such as petroleum, chemical industry, sewage treatment, and biological fermentation. In traditional mixing and stirring devices, gas is generally added to the mixing tank and stirred by stirring blades to facilitate the mixing of gas and liquid. However, in this method of putting the gas pipe into the liquid and then stirring, the gas will form bubbles after the gas is passed in, and it will float quickly, the contact area with water is small, and the contact time is short, so the gas utilization rate is not high. lead to low production efficiency.
经检索,中国授权公告号CN204672261U、授权公告日2015-09-30的实用新型专利公开了一种气液混合搅拌装置,包括机架和机座,所述机座固定在机架上,所述机架上固定安装有减速机,所述减速机的输入端连有电机,输出端连有搅拌轴,所述搅拌轴内部中空,搅拌轴的上端连有进气管,下端设有圆盘涡轮式弯叶搅拌器,所述搅拌轴底端位于圆盘涡轮式弯叶搅拌器中心,并开有通气的曝气孔。其虽然被搅拌器剪切成小气泡,但是在水或低粘物系下搅拌混合、与水的接触面积和接触时间并没有非常显著的变化,在高粘及变粘体系下的气液搅拌效果差、产率低,而且会存在搅拌不充分的现象。After retrieval, the utility model patent with the Chinese authorized announcement number CN204672261U and the authorized announcement date of 2015-09-30 discloses a gas-liquid mixing and stirring device, including a frame and a frame, the frame is fixed on the frame, and the A reducer is fixedly installed on the frame, the input end of the reducer is connected with a motor, and the output end is connected with a stirring shaft. The inside of the stirring shaft is hollow. A curved-blade stirrer, the bottom end of the stirring shaft is located at the center of the disc turbine-type curved-blade stirrer, and is provided with ventilation holes. Although it is cut into small bubbles by the agitator, the contact area and contact time with water do not change significantly when stirred and mixed under water or low-viscosity systems. Gas-liquid agitation under high-viscosity and viscous systems The effect is poor, the yield is low, and there will be insufficient stirring.
实用新型内容Utility model content
本实用新型旨在至少在一定程度上解决相关技术中的技术问题之一。为此,本实用新型的一个目的在于提出一种气液搅拌装置,使得气体与液体之间的接触面积增大,接触时间变长,使其能充分反应,提高了气体的利用率,从而提高了生产的速率,及降低了生产的成本,对于高粘及变粘体系下的气液搅拌也具有较好的搅拌效果。The utility model aims to solve one of the technical problems in the related art at least to a certain extent. For this reason, an object of the utility model is to propose a gas-liquid stirring device, so that the contact area between the gas and the liquid increases, and the contact time becomes longer, so that it can fully react and improve the utilization rate of the gas, thereby improving The speed of production is improved, and the cost of production is reduced. It also has a good stirring effect for gas-liquid stirring in high-viscosity and variable-viscosity systems.
根据本实用新型实施例的一种气液搅拌装置,包括机架和机座,所述机架设置在搅拌罐顶部,所述机座固定在机架上,所述机架上固定安装有减速机,所述减速机的输入端连有电机,输出端连有搅拌轴,还包括预搅拌装置、进料装置和搅拌器;A gas-liquid stirring device according to an embodiment of the present invention includes a frame and a frame, the frame is arranged on the top of the stirring tank, the frame is fixed on the frame, and a speed reducer is fixedly installed on the frame. machine, the input end of the reducer is connected with a motor, and the output end is connected with a stirring shaft, and also includes a pre-stirring device, a feeding device and an agitator;
所述预搅拌装置设置在搅拌罐内的底部,包括定子、转子和盖体,所述定子固定安装在搅拌罐内的底壁上,定子的底部侧壁上设有多个出口,所述盖体通过螺丝固定在定子顶部,盖体上设有进口,所述转子设置在定子内部并且与搅拌轴连接,所述转子的侧壁上设有多个竖直设置的凹槽;The pre-stirring device is arranged at the bottom of the stirring tank, including a stator, a rotor and a cover body, the stator is fixedly installed on the bottom wall of the stirring tank, and a plurality of outlets are arranged on the bottom side wall of the stator, and the cover The body is fixed on the top of the stator by screws, the cover is provided with an inlet, the rotor is arranged inside the stator and connected to the stirring shaft, and the side wall of the rotor is provided with a plurality of vertically arranged grooves;
所述进料装置的输出端与盖体的进口连接,包括文氏喷射管,所述文氏喷射管上设有液体进口和气体进口;The output end of the feeding device is connected to the inlet of the cover body, including a Venturi jet tube, and the Venturi jet tube is provided with a liquid inlet and a gas inlet;
所述搅拌器为螺带式搅拌器,与位于盖体上方的搅拌轴连接。The stirrer is a ribbon stirrer connected with the stirring shaft above the cover.
在本实用新型的一些实施例中,所述定子的横截面呈凹型。In some embodiments of the present utility model, the cross section of the stator is concave.
在本实用新型的一些实施例中,所述定子底部侧壁上设有的多个出口呈环形阵列排布。In some embodiments of the present utility model, the plurality of outlets provided on the bottom side wall of the stator are arranged in an annular array.
在本实用新型的一些实施例中,所述转子侧壁上设有的多个凹槽呈环形阵列排布。In some embodiments of the present utility model, the plurality of grooves provided on the side wall of the rotor are arranged in an annular array.
在本实用新型的另一些实施例中,所述液体进口与文氏喷射管的主管道连接,所述气体进口与文氏喷射管的支管道连接。In other embodiments of the present utility model, the liquid inlet is connected to the main pipe of the Venturi jet tube, and the gas inlet is connected to the branch pipe of the Venturi jet tube.
本实用新型中,通过文氏喷射管将气体与液体初步混合喷射进入预搅拌装置内,通过转子转动与定子配合将气液进行预混合,预混合后的气液通过定子上的多个出口进入搅拌罐内,通过螺带式搅拌器再次搅拌,使得气体与液体之间的接触面积增大,接触时间变长,使其能充分反应,提高了气体的利用率,从而提高了生产的速率,及降低了生产的成本,对于高粘及变粘体系下的气液搅拌也具有较好的搅拌效果。In the utility model, the gas and liquid are preliminarily mixed and injected into the pre-stirring device through the Venturi injection tube, and the gas-liquid is pre-mixed through the cooperation of the rotor rotation and the stator, and the pre-mixed gas-liquid enters through multiple outlets on the stator In the mixing tank, the ribbon stirrer is used to stir again, so that the contact area between the gas and the liquid increases, and the contact time becomes longer, so that it can fully react, improve the utilization rate of the gas, and thus increase the production rate. And reduce the cost of production, it also has a better stirring effect for gas-liquid stirring in high-viscosity and variable-viscosity systems.
附图说明Description of drawings
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the utility model, and constitute a part of the description, and are used to explain the utility model together with the embodiments of the utility model, and do not constitute a limitation to the utility model. In the attached picture:
图1为本实用新型提出的一种气液搅拌装置的结构示意图;Fig. 1 is the structural representation of a kind of gas-liquid stirring device that the utility model proposes;
图2为预搅拌装置横截面示意图;Fig. 2 is a cross-sectional schematic diagram of a pre-stirring device;
图3为进料装置的结构示意图。Figure 3 is a schematic structural view of the feeding device.
图中:1机架、2机座、3搅拌罐、4减速机、5电机、6搅拌轴、7定子、8转子、9盖体、10出口、11凹槽、12文氏喷射管、13液体进口、14气体进口、15螺带式搅拌器。In the figure: 1 frame, 2 frame, 3 stirring tank, 4 reducer, 5 motor, 6 stirring shaft, 7 stator, 8 rotor, 9 cover, 10 outlet, 11 groove, 12 Venturi jet tube, 13 Liquid inlet, 14 gas inlet, 15 ribbon stirrer.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example.
所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本实用新型,而不能理解为对本实用新型的限制。Examples of the described embodiments are shown in the drawings, wherein like or similar reference numerals designate like or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the figures are exemplary and are intended to explain the present invention, but should not be construed as limiting the present invention.
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial" The orientation or positional relationship indicated by , "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying the referred device Or elements must have a specific orientation, be constructed and operate in a specific orientation, and thus should not be construed as limiting the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present utility model, "plurality" means two or more, unless otherwise specifically defined.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In this utility model, unless otherwise specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connection, or integration; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model according to specific situations.
参照图1-3,一种气液搅拌装置,包括机架1和机座2,所述机架1设置在搅拌罐3顶部,所述机座2固定在机架1上,所述机架1上固定安装有减速机4,所述减速机4的输入端连有电机5,输出端连有搅拌轴6,还包括预搅拌装置、进料装置和搅拌器,其中电机5和减速机4的型号分别为Y315S-2、SAZ97R57;Referring to Figures 1-3, a gas-liquid stirring device includes a frame 1 and a frame 2, the frame 1 is arranged on the top of the stirring tank 3, the frame 2 is fixed on the frame 1, and the frame 1 is fixedly installed with a reducer 4, the input end of the reducer 4 is connected with a motor 5, and the output end is connected with a stirring shaft 6, and also includes a pre-stirring device, a feeding device and an agitator, wherein the motor 5 and the reducer 4 The models are Y315S-2, SAZ97R57;
预搅拌装置设置在搅拌罐3内的底部,包括定子7、转子8和盖体9,定子7固定安装在搅拌罐3内的底壁上,定子7的底部侧壁上设有多个出口10,盖体9通过螺丝固定在定子7顶部,盖体9上设有进口,转子8设置在定子7内部并且与搅拌轴6连接,搅拌轴6的底端穿过盖体9,转子8的侧壁上设有多个竖直设置的凹槽11,具体的,本实施例中出口10的数量为7个,凹槽11的数量为5个,转子8转动进行搅拌混合,再通过定子7上的多个出口10进入搅拌罐3内;The pre-stirring device is arranged on the bottom of the mixing tank 3, including a stator 7, a rotor 8 and a cover body 9, the stator 7 is fixedly installed on the bottom wall of the mixing tank 3, and the bottom side wall of the stator 7 is provided with a plurality of outlets 10 , the cover body 9 is fixed on the top of the stator 7 by screws, the cover body 9 is provided with an inlet, the rotor 8 is arranged inside the stator 7 and connected with the stirring shaft 6, the bottom end of the stirring shaft 6 passes through the cover body 9, and the side of the rotor 8 The wall is provided with a plurality of vertically arranged grooves 11. Specifically, in this embodiment, the number of outlets 10 is 7, and the number of grooves 11 is 5. The rotor 8 rotates to stir and mix, and then passes through the stator 7. A plurality of outlets 10 enter the stirring tank 3;
进料装置的输出端与盖体9的进口连接,包括文氏喷射管12,文氏喷射管12上设有液体进口13和气体进口14;The output end of the feeding device is connected to the inlet of the cover body 9, including a Venturi injection pipe 12, and the Venturi injection pipe 12 is provided with a liquid inlet 13 and a gas inlet 14;
搅拌器为螺带式搅拌器15,与位于盖体9上方的搅拌轴6连接,搅拌轴6位于螺带式搅拌器15的轴线位置,螺带式搅拌器15可随搅拌轴6的转动而转动,对于高粘及变粘体系下的气液搅拌也具有较好的搅拌效果。The stirrer is a ribbon stirrer 15, which is connected with the stirring shaft 6 positioned above the cover body 9, and the stirring shaft 6 is positioned at the axial position of the ribbon stirrer 15, and the ribbon stirrer 15 can rotate with the stirring shaft 6. It also has a good stirring effect for gas-liquid stirring in high-viscosity and viscous systems.
在本实用新型的一些实施例中,定子7的横截面呈凹型,与盖体9配合形成一个空腔,转子设置在空腔内。In some embodiments of the present invention, the cross section of the stator 7 is concave, cooperates with the cover body 9 to form a cavity, and the rotor is arranged in the cavity.
在本实用新型的一些实施例中,定子7底部侧壁上设有的7个出口10呈环形阵列排布。In some embodiments of the present invention, the seven outlets 10 provided on the bottom side wall of the stator 7 are arranged in an annular array.
在本实用新型的一些实施例中,转子8侧壁上设有的5个凹槽呈环形阵列排布。In some embodiments of the present invention, the five grooves provided on the side wall of the rotor 8 are arranged in an annular array.
在本实用新型的另一些实施例中,液体进口13与文氏喷射管12的主管道连接,气体进口14与文氏喷射管12的支管道连接。In other embodiments of the present invention, the liquid inlet 13 is connected to the main pipe of the Venturi jet tube 12 , and the gas inlet 14 is connected to the branch pipe of the Venturi jet tube 12 .
文氏喷射管12的原理为:当气体或液体在文丘里管里面流动,在管道的最窄处,动态压力(速度头)达到最大值,静态压力(静息压力)达到最小值.气体(液体)的速度因为通流横截面面积减小而上升。整个涌流都要在同一时间内经历管道缩小过程,因而压力也在同一时间减小。进而产生压力差,这个压力差用于测量或者给流体提供一个外在吸力,使进入的气体与液体混合喷出。The principle of Venturi jet tube 12 is: when gas or liquid flows in the Venturi tube, at the narrowest point of the pipe, the dynamic pressure (velocity head) reaches the maximum value, and the static pressure (rest pressure) reaches the minimum value. Gas ( The velocity of the liquid) increases due to the reduction of the flow cross-sectional area. The entire gushing flow undergoes a narrowing of the pipe at the same time, so the pressure also decreases at the same time. In turn, a pressure difference is generated, which is used to measure or provide an external suction to the fluid, so that the incoming gas mixes with the liquid and ejects.
使用时,通过文氏喷射管12将气体与液体初步混合喷射进入预搅拌装置内,通过转子8转动与定子7配合将气液进行预混合,预混合后的气液通过定子7上的7个出口进入搅拌罐3内,通过螺带式搅拌器15再次搅拌,使得气体与液体之间的接触面积增大,接触时间变长,使其能充分反应,提高了气体的利用率,从而提高了生产的速率,及降低了生产的成本,对于高粘及变粘体系下的气液搅拌也具有较好的搅拌效果。When in use, the gas and liquid are initially mixed and injected into the pre-stirring device through the Venturi injection tube 12, and the gas-liquid is pre-mixed through the rotation of the rotor 8 and the stator 7. The outlet enters the stirring tank 3, and is stirred again by the ribbon stirrer 15, so that the contact area between the gas and the liquid increases, and the contact time becomes longer, so that it can fully react, improve the utilization rate of the gas, and thereby improve the The speed of production and the reduction of production costs also have a good stirring effect for gas-liquid stirring in high-viscosity and variable-viscosity systems.
在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, the first feature may be in direct contact with the first feature or the first feature and the second feature through an intermediary indirect contact. Moreover, "above", "above" and "above" the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "beneath" and "beneath" the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions referring to the terms "one embodiment", "some embodiments", "example", "specific examples", or "some examples" mean that specific features described in connection with the embodiment or example , structures, materials or features are included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. The equivalent replacement or change of the new technical solution and the concept of the utility model shall be covered by the protection scope of the utility model.
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| CN201621367281.5U CN206424892U (en) | 2016-12-13 | 2016-12-13 | gas-liquid stirring device |
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| CN201621367281.5U CN206424892U (en) | 2016-12-13 | 2016-12-13 | gas-liquid stirring device |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107899445A (en) * | 2017-12-06 | 2018-04-13 | 苏州大学 | A kind of heated type stirs axis body |
| CN108893256A (en) * | 2018-07-25 | 2018-11-27 | 王建军 | Device for bio-pharmaceuticals processing |
| JP2019103755A (en) * | 2017-12-14 | 2019-06-27 | 株式会社モリタホールディングス | Foam supply device |
| CN110272701A (en) * | 2019-06-26 | 2019-09-24 | 上海品阳复合材料有限公司 | A kind of dedicated splicing adhesive tape of lamp cloth, preparation method and special blender |
| CN112408500A (en) * | 2020-11-26 | 2021-02-26 | 格林美(江苏)钴业股份有限公司 | Production method of battery-grade cobalt oxide |
-
2016
- 2016-12-13 CN CN201621367281.5U patent/CN206424892U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107899445A (en) * | 2017-12-06 | 2018-04-13 | 苏州大学 | A kind of heated type stirs axis body |
| JP2019103755A (en) * | 2017-12-14 | 2019-06-27 | 株式会社モリタホールディングス | Foam supply device |
| CN111479626A (en) * | 2017-12-14 | 2020-07-31 | 森田控股股份有限公司 | Foam supply device |
| JP7090419B2 (en) | 2017-12-14 | 2022-06-24 | 株式会社モリタホールディングス | Foam supply device |
| CN108893256A (en) * | 2018-07-25 | 2018-11-27 | 王建军 | Device for bio-pharmaceuticals processing |
| CN108893256B (en) * | 2018-07-25 | 2022-10-04 | 王建军 | Device for biopharmaceutical processing |
| CN110272701A (en) * | 2019-06-26 | 2019-09-24 | 上海品阳复合材料有限公司 | A kind of dedicated splicing adhesive tape of lamp cloth, preparation method and special blender |
| CN112408500A (en) * | 2020-11-26 | 2021-02-26 | 格林美(江苏)钴业股份有限公司 | Production method of battery-grade cobalt oxide |
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