CN206420286U - A kind of Chinese prickly ash drying machine - Google Patents
A kind of Chinese prickly ash drying machine Download PDFInfo
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- CN206420286U CN206420286U CN201621328114.XU CN201621328114U CN206420286U CN 206420286 U CN206420286 U CN 206420286U CN 201621328114 U CN201621328114 U CN 201621328114U CN 206420286 U CN206420286 U CN 206420286U
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Abstract
本实用新型涉及一种花椒干燥机,由入料传送系统、加热系统、气流循环系统、温度传感器、控制系统、脱梗装置及电机组成。入料传送系统通过旋转轴运输花椒,旋转轴下端安装有加热系统,可根据花椒实际加工需求,在加热系统上方安装有温度传感器,实现干燥装置的精准控温。并在出料口前方安装了脱梗装置,通过两侧电机带动,实现花椒的有效脱梗。本实用新型提供一种花椒干燥机,解决了传统干燥机加热不均匀、难以实现工艺阶段参数精确控制及批量喂料的技术问题,达到了降低能量损耗、缩短加工时间、可根据花椒干燥工艺实现不同阶段精准控温、提高花椒成品率的技术效果。
The utility model relates to a prickly ash dryer, which is composed of a feeding conveying system, a heating system, an air circulation system, a temperature sensor, a control system, a destemming device and a motor. The feeding conveying system transports peppercorns through the rotating shaft. A heating system is installed at the lower end of the rotating shaft. According to the actual processing requirements of peppercorns, a temperature sensor is installed above the heating system to realize precise temperature control of the drying device. And a destemming device is installed in front of the discharge port, which is driven by motors on both sides to achieve effective destemming of peppercorns. The utility model provides a pepper drying machine, which solves the technical problems of uneven heating of traditional dryers, difficulty in realizing accurate control of process parameters and batch feeding, and achieves reduced energy loss, shortened processing time, and can be realized according to the pepper drying process. The technical effect of precise temperature control at different stages and improving the yield of peppercorns.
Description
技术领域technical field
本实用新型涉及干燥技术领域,特别涉及一种低耗能、均加热、精确控温、脱梗式花椒干燥机。The utility model relates to the technical field of drying, in particular to a destemmed Chinese pepper dryer with low energy consumption, uniform heating, precise temperature control and destemming.
背景技术Background technique
花椒不仅可以调味、防腐、去湿,还可以入药。因此,自古以来,花椒备受人们的青睐。传统花椒加工采用自然晾晒,这种方法加工周期较长,效率比较低,而且若遇到阴雨天,对花椒容易造成霉变等损害。后来人们逐渐采用机械干燥的方法,与传统加工方法相比,它显著提高了工作效率但仍然存在花椒加工时受热不均匀、能量损耗高、无法精确控温、花椒梗需要二次加工等一系列问题。如中国专利ZL.03241937.6采用转盘式烘干架达到干燥花椒的目的,但烘干过程中无法掌握温度变化,实现精确控温,从而影响花椒成品质量;中国专利ZL.97239797.3采用热风管加热,能够有效调节进、排风量和温度,但能量无法得到循环利用。因此,椒农们急需一种可大规模加工且能量损耗低、不影响花椒干燥后质量的干燥机。Zanthoxylum bungeanum can not only be seasoned, preserved, dehumidified, but also used as medicine. Therefore, Zanthoxylum bungeanum has been favored by people since ancient times. Traditional Chinese pepper processing uses natural drying. This method has a long processing cycle and relatively low efficiency, and if it encounters rainy days, it is easy to cause mildew and other damage to the pepper. Later, people gradually adopted the method of mechanical drying. Compared with the traditional processing method, it has significantly improved the work efficiency, but there are still a series of problems such as uneven heating, high energy loss, inability to accurately control temperature, and secondary processing of pepper stems. question. For example, the Chinese patent ZL.03241937.6 uses a turntable drying rack to achieve the purpose of drying peppercorns, but the temperature change cannot be grasped during the drying process to achieve precise temperature control, thereby affecting the quality of the finished peppercorns; Chinese patent ZL.97239797.3 uses hot air pipes for heating, It can effectively adjust the air intake and exhaust volume and temperature, but the energy cannot be recycled. Therefore, pepper farmers are in urgent need of a dryer that can be processed on a large scale and has low energy loss and does not affect the quality of pepper after drying.
发明内容Contents of the invention
本实用新型提供一种节能、加热均匀且精确控温的花椒干燥机,在干燥的时候还能对花椒进行脱梗处理。The utility model provides a pepper drying machine with energy saving, uniform heating and precise temperature control, which can also destem the pepper during drying.
为实现上述目的,本实用新型采用的方案是:一种花椒干燥机,包含排风口、回风管、溢流板、垂直部、入料口、链条、栅格板、温度传感器、电机、加热管、离心风机、进风口、机架、出料口、脱梗装置、搅拌辊、旋转轴、控制系统、观察窗、气管、排湿孔;In order to achieve the above purpose, the solution adopted by the utility model is: a pepper dryer, including an air exhaust port, a return air pipe, an overflow plate, a vertical part, a material inlet, a chain, a grid plate, a temperature sensor, a motor, Heating pipe, centrifugal fan, air inlet, frame, discharge port, destemming device, stirring roller, rotating shaft, control system, observation window, air pipe, moisture discharge hole;
所述入料传送系统为一旋转轴17,位于入料口5下方,其表面装配有螺旋式搅拌辊16,通过机架13外侧的电机9带动;栅格板7位于旋转轴17下方,其表面钻有小于花椒直径的通孔,在栅格板7下部设有加热系统;Described feeding conveying system is a rotating shaft 17, is positioned at feed inlet 5 below, and its surface is equipped with spiral stirring roller 16, is driven by motor 9 outside frame 13; Grid plate 7 is positioned at rotating shaft 17 below, and its The surface is drilled with a through hole smaller than the diameter of the Chinese prickly ash, and a heating system is provided at the lower part of the grid plate 7;
所述气流循环系统包括进风口12、排风口1、气管20、排湿孔21、溢流板3,进风口12设在离心风机11下部,排风口1设在溢流板3下部,进风口12通过气管20与排风口1构成气流循环室,为防止花椒回潮,在进风口12前端设有排湿孔21进行除湿;The air circulation system includes an air inlet 12, an air outlet 1, a trachea 20, a moisture discharge hole 21, and an overflow plate 3. The air inlet 12 is located at the bottom of the centrifugal fan 11, and the air outlet 1 is located at the bottom of the overflow plate 3. The air inlet 12 forms an air circulation chamber through the air pipe 20 and the air outlet 1. In order to prevent the pepper from regaining moisture, a dehumidification hole 21 is provided at the front end of the air inlet 12 for dehumidification;
所述加热系统包括加热管10、离心风机11,加热管位于离心风机11与栅格板7之间,通过离心风机11带动热空气循环与花椒交换热量与湿气,促使花椒流化振动,有效提高了花椒的干燥速度;The heating system includes a heating pipe 10 and a centrifugal fan 11. The heating pipe is located between the centrifugal fan 11 and the grid plate 7. The centrifugal fan 11 drives the hot air to circulate and exchange heat and moisture with the peppercorns, so as to promote the fluidization and vibration of the peppercorns, effectively Increased the drying speed of peppercorns;
所述垂直部4两侧安装了观察窗19,上端设有回风管2,脱梗装置15与旋转轴17末端相连,花椒通过脱梗处理后由出料口14输出。Observation windows 19 are installed on both sides of the vertical part 4, and the upper end is provided with a return air duct 2. The destemming device 15 is connected to the end of the rotating shaft 17, and the Chinese prickly ash is output by the discharge port 14 after being destemmed.
进一步的,所述排风口与进风口通过气管连接构成气流循环室,热空气循环利用,降低了能量的损耗。Further, the air outlet and the air inlet are connected through air pipes to form an airflow circulation chamber, and hot air can be recycled to reduce energy loss.
进一步的,所述旋转轴两端为旋转轴承,中间连接空心套筒,在套筒上装配有螺旋式搅拌辊,防止花椒从搅拌辊上脱离,相邻两搅拌辊之间距离小于一串花椒平均长度,且搅拌辊由食品级塑料构成,其顶端采用锥形光滑结构;旋转轴上装配有螺旋式搅拌辊,且搅拌辊采用食品级塑料构成,其顶端采用锥形光滑结构。Further, the two ends of the rotating shaft are rotating bearings, and a hollow sleeve is connected in the middle, and a spiral stirring roller is installed on the sleeve to prevent the Chinese prickly ash from being separated from the stirring roller, and the distance between two adjacent stirring rollers is less than a string of Chinese prickly ash. Average length, and the stirring roller is made of food-grade plastic, and its top adopts a tapered smooth structure; the rotating shaft is equipped with a spiral stirring roller, and the stirring roller is made of food-grade plastic, and its top adopts a tapered smooth structure.
优选的,加热系统在栅格板下部横向间隙排列,主要由加热管10、离心风机11组成,为实现精准控温,在加热管10上部设有温度传感器8。Preferably, the heating system is arranged in a transverse gap at the lower part of the grid plate, and is mainly composed of a heating pipe 10 and a centrifugal fan 11. In order to realize precise temperature control, a temperature sensor 8 is provided on the upper part of the heating pipe 10.
优选的,在栅格板末端安装了脱梗装置,不仅可以继续冷却花椒,还可以对花椒进行脱梗处理,方便花椒后面的加工。Preferably, a destemming device is installed at the end of the grid plate, which not only can continue to cool the peppercorns, but also destems the peppercorns to facilitate subsequent processing of the peppercorns.
附图说明Description of drawings
图1为本实用新型的结构示意图。图中,1、排风口;2、回风管;3、溢流板;4、垂直部;5、入料口;6、链条;7、栅格板;8、温度传感器;9、电机;10、加热管;11、离心风机;12、进风口;13、机架;14、出料口;15、脱梗装置;16、搅拌辊;17、旋转轴;18、控制系统;19、观察窗;20、气管;21、排湿孔。Fig. 1 is the structural representation of the utility model. In the figure, 1. Air exhaust port; 2. Return air duct; 3. Overflow plate; 4. Vertical part; 5. Material inlet; 6. Chain; 7. Grid plate; 8. Temperature sensor; 9. Motor 10, heating pipe; 11, centrifugal fan; 12, air inlet; 13, frame; 14, discharge port; 15, destemming device; 16, stirring roller; 17, rotating shaft; 18, control system; Observation window; 20, trachea; 21, moisture discharge hole.
具体实施方式detailed description
实施例:参见图1,一种花椒干燥机,由入料传送系统、加热系统、气流循环系统、脱梗装置15及电机9组成,入料传送系统为一旋转轴17,轴上装有螺旋式搅拌辊16,防止损伤花椒表皮,搅拌辊16顶端采用光滑锥形结构,旋转轴17下端安装有加热系统,加热系统由离心风机11和加热10组成,根据花椒实际加工需求,在加热系统上方安装有温度传感器8,实现干燥装置的精准控温,排风口1通过气管20与进风口12连接,在进风口12前端设有排湿孔21,在出料口14前方安装了脱梗装置15,旋转轴17与脱梗装置15均由两侧的电机9带动。Embodiment: Referring to Fig. 1, a kind of Chinese prickly ash drier is made up of feed conveying system, heating system, air circulation system, destemming device 15 and motor 9, and feed conveying system is a rotating shaft 17, and the shaft is equipped with spiral The stirring roller 16 prevents damage to the pepper skin. The top of the stirring roller 16 adopts a smooth tapered structure, and a heating system is installed at the lower end of the rotating shaft 17. The heating system is composed of a centrifugal fan 11 and a heating 10. There is a temperature sensor 8 to achieve precise temperature control of the drying device. The air exhaust port 1 is connected to the air inlet 12 through the air pipe 20. A moisture discharge hole 21 is provided at the front end of the air inlet 12. A destemming device 15 is installed in front of the discharge port 14. , the rotating shaft 17 and the destemming device 15 are all driven by the motors 9 on both sides.
作为优选,所述排风口1与进风口12通过气管20连接构成气流循环室,热空气循环利用,降低了能量的损耗。在旋转轴17上装配有螺旋式搅拌辊16,且搅拌辊16采用食品级塑料构成,其顶端采用锥形光滑结构。Preferably, the air outlet 1 and the air inlet 12 are connected through an air pipe 20 to form an air circulation chamber, and hot air can be recycled to reduce energy loss. A spiral stirring roller 16 is assembled on the rotating shaft 17, and the stirring roller 16 is made of food-grade plastic, and its top adopts a tapered smooth structure.
作为优选,花椒通过入料口5进入栅格板7上端,在旋转轴17带动下徐徐前进。在加热过程中,花椒经过两个阶段加热处理:第一阶段是第在一组加热管10上方加热,平均温度控制在46℃~51℃之间,时间控制在4h~5h之间,在第二组加热系统处,立即将温度提高至65℃~70℃,并维持2h~3h。该阶段结束后关闭加热系统,让离心风机12继续工作,带动空气循环,使花椒温度下降至50℃左右即可运输至脱梗装置。As a preference, the Chinese prickly ash enters the upper end of the grid plate 7 through the material inlet 5, and is slowly advanced under the drive of the rotating shaft 17. During the heating process, the Chinese prickly ash is heated through two stages: the first stage is to heat above a group of heating tubes 10, the average temperature is controlled between 46°C and 51°C, and the time is controlled between 4h and 5h. At the second group of heating systems, immediately raise the temperature to 65°C-70°C and maintain it for 2h-3h. After this stage ends, close the heating system, allow the centrifugal fan 12 to continue to work, drive the air circulation, and make the pepper temperature drop to about 50°C before being transported to the destemming device.
作为优选,在栅格板7末端安装了脱梗装置15,不仅可以继续冷却花椒,还可以对花椒进行脱梗处理,方便花椒后面的加工。As preferably, a destemming device 15 is installed at the end of the grid plate 7, which not only can continue to cool the peppercorns, but also destems the peppercorns to facilitate the subsequent processing of the peppercorns.
以上所述仅为本实用新型的较佳实施例而已,但不用以限制本实用新型,凡在本实用新型精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, but are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107684197A (en) * | 2017-08-30 | 2018-02-13 | 成都南红鞋业有限公司 | A kind of High-efficiency dryer of shoe-making field |
| CN107741146A (en) * | 2017-09-22 | 2018-02-27 | 苏州华源控股股份有限公司 | Glue-injection machine baking oven |
| CN112344675A (en) * | 2019-08-06 | 2021-02-09 | 重庆蔓极科节能环保科技有限公司 | Preparation method of dried pepper |
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2016
- 2016-12-06 CN CN201621328114.XU patent/CN206420286U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107684197A (en) * | 2017-08-30 | 2018-02-13 | 成都南红鞋业有限公司 | A kind of High-efficiency dryer of shoe-making field |
| CN107741146A (en) * | 2017-09-22 | 2018-02-27 | 苏州华源控股股份有限公司 | Glue-injection machine baking oven |
| CN112344675A (en) * | 2019-08-06 | 2021-02-09 | 重庆蔓极科节能环保科技有限公司 | Preparation method of dried pepper |
| CN112344675B (en) * | 2019-08-06 | 2022-04-12 | 重庆蔓极科节能环保科技有限公司 | Preparation method of dried pepper |
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