CN206420258U - A kind of accurate temperature controller formula solar drying machine - Google Patents
A kind of accurate temperature controller formula solar drying machine Download PDFInfo
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Abstract
本实用新型公开了一种精确温控式太阳能干燥机,属于干燥机械加工技术领域。其主要包括:太阳能收集系统、机架、温度传感器、储热系统、电磁导向阀门、辅助电加热系统、轴流风机、气流分配室、干燥箱体、干燥料盘、控温阀门、控制系统、管道,本实用新型精确式温控太阳能干燥机与传统太阳能干燥机相比,不受自然天气情况的限制,还通过热量配给系统与控制系统共同作用实现精准控温,利用热空气对流原理实现系统内部的空气自动循环、还通过气流分配室配给热量,实现温度的均匀性,不仅节能环保、精确控制温度、还提高了热利用率,简化了结构、降低了干燥成本、提高了干燥效率、提升了干燥质量。
The utility model discloses an accurate temperature-controlled solar dryer, which belongs to the technical field of drying machinery processing. It mainly includes: solar energy collection system, frame, temperature sensor, heat storage system, electromagnetic guide valve, auxiliary electric heating system, axial flow fan, air distribution chamber, drying box, drying tray, temperature control valve, control system, Pipeline, compared with the traditional solar dryer, the precise temperature-controlled solar dryer of this utility model is not limited by natural weather conditions, and realizes precise temperature control through the joint action of the heat distribution system and the control system, and realizes the system by using the principle of hot air convection. The internal air is automatically circulated, and the heat is distributed through the air distribution chamber to achieve temperature uniformity. dry quality.
Description
技术领域technical field
本实用新型公开了一种精确温控式太阳能干燥机,属于干燥机械加工技术领域。The utility model discloses an accurate temperature-controlled solar dryer, which belongs to the technical field of drying machinery processing.
背景技术Background technique
目前,传统的烘干和太阳能烘干机械都可实现干燥物体去除多余水分,但传统机械往往采用由煤、电、柴作为热量源进行烘干作业,由此导致生产效率低下、烘干成本高、工序复杂、环境污染等问题,而自然的晾晒又受自然天气的限制,而传统太阳能干燥机械作业中又有温度不可控制、干燥程度不均、热量利用率低下,空气不能自动循环的缺点。At present, both traditional drying and solar drying machines can remove excess moisture from dried objects, but traditional machines often use coal, electricity, and firewood as heat sources for drying operations, resulting in low production efficiency and high drying costs , complex process, environmental pollution and other issues, while natural drying is limited by natural weather, while traditional solar drying machinery has the disadvantages of uncontrollable temperature, uneven drying degree, low heat utilization rate, and automatic air circulation.
本发明的目的在于克服以上缺点,公开一种精确温控式太阳能干燥机,太阳能收集系统加热空气,通过热量配给系统精确配给温度到干燥箱体,再利用干燥箱体特有轴流风机与气流分配室进行干燥作业,通过控温阀门排出湿气,并且利用热空气对流原理进行空气自动循环。The purpose of the present invention is to overcome the above shortcomings and disclose a precise temperature-controlled solar dryer. The solar energy collection system heats the air, and the temperature is accurately distributed to the drying box through the heat distribution system, and then the unique axial flow fan and air distribution of the drying box are used. The drying room is carried out, the moisture is discharged through the temperature control valve, and the air is automatically circulated by using the principle of hot air convection.
目前关于太阳能干燥的机械中,如中国专利200710013389.3公开的发明专利太阳能干燥机,中国专利201220303906.7公开的实用新型太阳能空气干燥机,中国专利200820101549.X太阳能自动循环干燥机,虽然都不同程度利用太阳能的达到干燥的目的,但对于温度的控制,热空气的循环,烘干质量的均匀都无法满足其要求,只能实现单一的优势,没有全面的提升。At present, in the machinery of solar drying, such as the invention patent solar dryer disclosed in Chinese patent 200710013389.3, the utility model solar air dryer disclosed in Chinese patent 201220303906.7, and the solar automatic circulation dryer disclosed in Chinese patent 200820101549.X, although they all utilize solar energy to varying degrees To achieve the purpose of drying, but for temperature control, circulation of hot air, uniform drying quality can not meet its requirements, can only achieve a single advantage, no overall improvement.
发明内容Contents of the invention
本实用新型为了克服以上技术中存在上述的不足,提供了既能节能环保、又能够精确均匀的控制温度、湿度、并且简化结构、提升干燥效率与热利用效率、降低成本、提升干燥质量、不受自然天气情况的影响,还能利用热空气对流原理进行自循环的精确式温控太阳能干燥机。In order to overcome the above-mentioned deficiencies in the above technologies, the utility model provides energy saving and environmental protection, precise and uniform control of temperature and humidity, simplified structure, improved drying efficiency and heat utilization efficiency, reduced cost, improved drying quality, and Affected by natural weather conditions, the precise temperature-controlled solar dryer can also use the principle of hot air convection for self-circulation.
为实现上述目的,本实用新型涉及一种精确温控式太阳能干燥机,属于机械干燥加工技术领域,主要由太阳能收集系统,热量配给系统,干燥箱体,其他辅助器件组成,主要的结构包括太阳能收集系统1、机架4、温度传感器5,7,14、储热系统6、电磁导向阀门17、辅助电加热系统16、轴流风机3,8、气流分配室9、干燥箱体11、干燥料盘10、控温阀门15、控制系统12,管道13,其特征在于:In order to achieve the above purpose, the utility model relates to a precise temperature-controlled solar dryer, which belongs to the technical field of mechanical drying and processing, and is mainly composed of a solar energy collection system, a heat distribution system, a drying box, and other auxiliary devices. Collection system 1, frame 4, temperature sensors 5, 7, 14, heat storage system 6, electromagnetic guide valve 17, auxiliary electric heating system 16, axial fans 3, 8, air distribution chamber 9, drying box 11, drying The material tray 10, the temperature control valve 15, the control system 12, and the pipeline 13 are characterized in that:
太阳能收集系统包括一个太阳能集热板1,热空气室2,太阳能集热板1高于地面与机架4成角度的安装,太阳能集热板1进气管与并联节点进口水平对齐;The solar energy collection system includes a solar collector plate 1, a hot air chamber 2, the solar collector plate 1 is installed at an angle above the ground and the frame 4, and the solar collector plate 1 intake pipe is horizontally aligned with the parallel node inlet;
热量配给系统包括温度传感器5,7,14、储热系统6、电磁导向阀门17、辅助电加热系统16;温度传感器5安装于太阳能集热板1出气管上,和电磁导向阀门17连通,与储热系统6与辅助加热系统16共构并联安装,在气管并联节点出口安装温度传感器7;The heat distribution system includes temperature sensors 5, 7, 14, heat storage system 6, electromagnetic pilot valve 17, and auxiliary electric heating system 16; the temperature sensor 5 is installed on the air outlet pipe of the solar collector plate 1, communicates with the electromagnetic pilot valve 17, and communicates with the electromagnetic pilot valve 17. The heat storage system 6 and the auxiliary heating system 16 are co-constructed and installed in parallel, and a temperature sensor 7 is installed at the outlet of the gas pipe parallel node;
干燥箱体11包括轴流风机8,气流分配室9,干燥料盘10,控温阀门15,控制系统12,管道13;箱体底部安装轴流风机8,气流分配室9均匀配给温度给箱体干燥料盘10,干燥料盘10安装于箱体,干燥料盘10之间间隔均匀可调,控温阀门15安装在干燥箱体下部,干燥箱体11和管道13与轴流风机3、太阳能集热板1相连接。The drying box 11 includes an axial flow fan 8, an air distribution chamber 9, a drying tray 10, a temperature control valve 15, a control system 12, and a pipeline 13; Drying tray 10, the drying tray 10 is installed in the box, the interval between the drying trays 10 is evenly adjustable, the temperature control valve 15 is installed in the lower part of the drying box, the drying box 11 and the pipeline 13 are connected with the axial flow fan 3, The solar heat collecting panels 1 are connected.
气体通过太阳能集热板1吸收温度后,经温度传感器5检测后,进入热量配给系统,控制系统控制温度传感器5,7和电磁导向阀门17动作;若温度低于系统理论温度,控制系统12使得辅助加热系统16工作供给热量,若温度高于控制系统12理论温度,控制系统12使得储热系统6收集多余热量储存,保证精确配给干燥箱体11所需气体的温度。After the gas absorbs the temperature through the solar collector plate 1, it enters the heat distribution system after being detected by the temperature sensor 5, and the control system controls the temperature sensors 5, 7 and the electromagnetic guide valve 17 to act; if the temperature is lower than the theoretical temperature of the system, the control system 12 makes The auxiliary heating system 16 works to supply heat. If the temperature is higher than the theoretical temperature of the control system 12, the control system 12 enables the heat storage system 6 to collect excess heat for storage to ensure accurate distribution of the temperature of the gas required for the drying box 11.
储热系统6作用在于收集太阳能集热板1的多余热量,辅助加热系统16补充热量,温度传感器5装于太阳能集热板1出气管上;电磁导向阀门17连接储热系统6与辅助加热系统16共构的并联连接,并联节点出口安装温度传感器7,温度传感器7检测并联节点出口温度,电磁导向阀门17转动角度精确配给控制系统12所需温度,转角范围为0 ~ 90度,使热量配给系统满足控制系统12所需温度;同时不受自然天气情况的影响,满足全天候的干燥作业,提升了干燥的效率。The function of the heat storage system 6 is to collect the excess heat of the solar collector plate 1, the auxiliary heating system 16 supplements the heat, the temperature sensor 5 is installed on the outlet pipe of the solar collector plate 1; the electromagnetic guide valve 17 connects the heat storage system 6 and the auxiliary heating system 16 co-structured parallel connection, temperature sensor 7 is installed at the outlet of the parallel node, the temperature sensor 7 detects the temperature at the outlet of the parallel node, and the rotation angle of the electromagnetic guide valve 17 accurately distributes the temperature required by the control system 12, and the range of rotation angle is 0 to 90 degrees, so that the heat distribution The system meets the temperature required by the control system 12; at the same time, it is not affected by natural weather conditions, meets all-weather drying operations, and improves drying efficiency.
太阳能集热板1安装于机架4,根据各地区天气状况,相对于机架4成角度30~60度安装,热空气室2与并联节点进气管水平对齐,管道转角应该圆滑过渡、接头对齐安装,减少气体温度的传输损耗。The solar heat collector 1 is installed on the frame 4. According to the weather conditions in each region, it is installed at an angle of 30 to 60 degrees relative to the frame 4. The hot air chamber 2 is horizontally aligned with the intake pipe of the parallel node, and the corners of the pipes should be smoothly transitioned and the joints should be aligned. Installed to reduce the transmission loss of gas temperature.
气流进入干燥箱体11后通过气流分配室9均匀分配热量至干燥料盘10,进行干燥作业,此时干燥箱体11内部处于高压状态,温度传感器(14)检测干燥箱体中的湿度;若湿度高于控制系统12的设置 湿度时,控制系统12使得控温阀门15动作,管道13与轴流风机3连接,由于控温阀门15的动作,导致箱体内部的高压湿气体通过管道与控温阀门15排出,此时在轴流风机3处形成负压力,轴流风机3自动吸入空气进入太阳能集热板1,空气自动循环形成。After the air flow enters the drying box 11, the heat is evenly distributed to the drying tray 10 through the air distribution chamber 9, and the drying operation is carried out. At this time, the inside of the drying box 11 is in a high pressure state, and the temperature sensor (14) detects the humidity in the drying box; if When the humidity is higher than the set humidity of the control system 12, the control system 12 makes the temperature control valve 15 act, and the pipeline 13 is connected to the axial flow fan 3. Due to the action of the temperature control valve 15, the high-pressure wet gas inside the box passes through the pipeline and the control system. The temperature valve 15 discharges, and at this moment negative pressure is formed at the axial flow fan 3, and the axial flow fan 3 automatically sucks air into the solar collector plate 1, and the air automatically circulates to form.
轴流风机8与气流分配室9在箱体底面安装,干燥料盘10间距据物体可调为0~100mm;控温阀门15安装在箱体壁下部。The axial flow fan 8 and the air distribution chamber 9 are installed on the bottom of the box body, and the distance between the drying trays 10 can be adjusted to 0-100 mm according to the objects; the temperature control valve 15 is installed at the bottom of the box body wall.
气流分配室9与轴流风机8连接,由于热空气对流原理的特性,所以将气流分配室内部设计为楔形状,楔形角度为0~45度,目的在于均匀分布温度,配合轴流风机8驱使温度均匀传送给干燥料盘10,提升干燥的均匀性。The air distribution chamber 9 is connected with the axial flow fan 8. Due to the characteristics of the principle of hot air convection, the inside of the air distribution chamber is designed as a wedge shape with a wedge angle of 0-45 degrees. The purpose is to evenly distribute the temperature and cooperate with the axial flow fan 8 to drive The temperature is evenly transmitted to the drying tray 10 to improve the uniformity of drying.
本实用新型所述精确控温太阳能干燥机的有益效果是:空气进入太阳能集热系统进行加热干燥物品,能源环保,节约了成本;通过热量配给系统精确控温后,实现不受自然天气的限制,提升了干燥效率;气体流入轴流风机与气流分配室均匀分配后,进入干燥箱内干燥物品,提高干燥质量;并且通过热空气对流原理、温度传感器与控制系统的动作,实现空气自动循环、减少人工成本、简化了结构、提高了精确式温控太阳能干燥机的换热效率,使干燥利用率进一步提升;综上所述具有节能环保、精确均匀的控制温度、湿度、结构简化、提升干燥效率与热利用效率、降低成本、提升干燥质量、不受自然天气情况限制,还能空气自循环,增强热利用的优点。The beneficial effect of the precise temperature control solar dryer described in the utility model is: the air enters the solar heat collecting system to heat and dry articles, the energy is environmentally friendly, and the cost is saved; after the precise temperature control of the heat distribution system, it is not restricted by natural weather , which improves the drying efficiency; after the gas flows into the axial flow fan and the air distribution chamber and is evenly distributed, it enters the drying box to dry the items, improving the drying quality; and through the principle of hot air convection, the action of the temperature sensor and the control system, the air is automatically circulated, Reduce labor costs, simplify the structure, improve the heat exchange efficiency of the precise temperature-controlled solar dryer, and further improve the drying utilization rate; in summary, it has energy saving and environmental protection, accurate and uniform control of temperature and humidity, simplified structure, and improved drying. Efficiency and heat utilization efficiency, cost reduction, improvement of drying quality, not limited by natural weather conditions, and self-circulation of air to enhance the advantages of heat utilization.
下面结合附图和实施例对本实用新型的精确控温式太阳能干燥机作进一步说明。The precise temperature control type solar dryer of the present invention will be further described below in conjunction with the accompanying drawings and embodiments.
附图说明Description of drawings
图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图1为太阳能集热板1,机架4,温度传感器5、7、14,储热系统6,电磁导向阀门17,辅助电加热系统16,轴流风机3、8,气流分配室9,干燥箱体11,干燥料盘10,控温阀门15,控制系统12,管道13。Fig. 1 is a solar collector plate 1, frame 4, temperature sensors 5, 7, 14, heat storage system 6, electromagnetic guide valve 17, auxiliary electric heating system 16, axial fans 3, 8, air distribution chamber 9, drying Box 11, drying tray 10, temperature control valve 15, control system 12, pipeline 13.
具体实施方式detailed description
实施例:参照图1是一种精确温控式太阳能干燥机,主要的结构包括太阳能集热板1,机架4,温度传感器5、7、14,储热系统6,电磁导向阀门17,辅助电加热系统16,轴流风机3、8,气流分配室9,干燥箱体11,干燥料盘10,控温阀门15,控制系统12,管道13。Embodiment: Referring to Fig. 1, it is a precise temperature-controlled solar dryer, the main structure includes a solar collector plate 1, a frame 4, temperature sensors 5, 7, 14, a heat storage system 6, an electromagnetic guide valve 17, an auxiliary Electric heating system 16, axial fans 3, 8, air distribution chamber 9, drying box 11, drying tray 10, temperature control valve 15, control system 12, pipeline 13.
作为优选:温度传感器5、7、14,储热系统6,电磁导向阀门17,辅助加热系统16;储热系统6作用在于收集太阳能收集系统1的多余热量,辅助加热系统16补充热量,温度传感器5装于太阳能收集系统1出气管上;电磁导向阀门17连接储热系统6与辅助加热系统16共构的并联连接,并联节点出口安装温度传感器7,温度传感器7检测并联节点出口温度,电磁导向阀门17转动角度精确配给控制系统12所需温度,转角范围为0 ~ 90度,使热量配给系统满足控制系统12所需温度;同时不受自然天气情况的影响,满足全天候的干燥作业,提升干燥效率。As preferably: temperature sensor 5,7,14, heat storage system 6, electromagnetic guiding valve 17, auxiliary heating system 16; Heat storage system 6 acts on collecting the surplus heat of solar collection system 1, auxiliary heating system 16 supplements heat, temperature sensor 5 is installed on the outlet pipe of the solar energy collection system 1; the electromagnetic guide valve 17 is connected to the parallel connection of the heat storage system 6 and the auxiliary heating system 16, and the temperature sensor 7 is installed at the outlet of the parallel node, and the temperature sensor 7 detects the outlet temperature of the parallel node, and the electromagnetic guide The rotation angle of the valve 17 can accurately distribute the temperature required by the control system 12, and the rotation angle range is 0 to 90 degrees, so that the heat distribution system can meet the temperature required by the control system 12; at the same time, it is not affected by natural weather conditions, which can meet all-weather drying operations and improve drying. efficiency.
作为优选:太阳能收集系统1包括一个太阳能集热板1,热空气室2;太阳能集热板1安装于机架4,根据各地区天气状况,相对于机架4成角度30~60度安装,热空气室2与并联节点进气管水平对齐,管道转角应该圆滑过渡、接头对齐安装,减少气体温度的传输损耗。As preferably: the solar energy collection system 1 comprises a solar heat collecting plate 1, hot air chamber 2; The solar heat collecting plate 1 is installed on the frame 4, according to the weather conditions in each area, it is installed at an angle of 30 to 60 degrees with respect to the frame 4, The hot air chamber 2 is horizontally aligned with the intake pipe of the parallel node, and the corners of the pipes should be smoothly transitioned, and the joints should be aligned and installed to reduce the transmission loss of the gas temperature.
作为优选:干燥箱体11包括轴流风机8,气流分配室9,箱体干燥料盘10,控温阀门15,管道13,控制系统12;并联节点出口连接轴流风机8,轴流风机8与气流分配室9在箱体底面安装,干燥料盘10间距据物体可调为0 ~ 100mm;控温阀门14安装在箱体壁下部,As a preference: the drying box 11 includes an axial fan 8, an air distribution chamber 9, a box drying tray 10, a temperature control valve 15, a pipeline 13, and a control system 12; the outlet of the parallel node is connected to the axial fan 8 and the axial fan 8 The air distribution chamber 9 is installed on the bottom of the box, and the distance between the drying tray 10 can be adjusted to 0-100 mm according to the object; the temperature control valve 14 is installed at the bottom of the box wall,
作为优选:气流分配室9与轴流风机8连接,由于热空气对流原理的特性,所以将气流分配室内部设计为楔形状,楔形角度为0~45度,目的在于均匀分布温度,配合轴流风机8驱使温度均匀传送给干燥料盘10,提升干燥的均匀性。As a preference: the air distribution chamber 9 is connected to the axial flow fan 8. Due to the characteristics of the hot air convection principle, the inside of the air distribution chamber is designed to be wedge-shaped, and the wedge angle is 0-45 degrees. The purpose is to evenly distribute the temperature and cooperate with the axial flow. The fan 8 drives the temperature to be evenly transmitted to the drying tray 10, improving the uniformity of drying.
以上内容是对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本实用新型一部分实施例,而不是全部的实施例,基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The above content is a clear and complete description of the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention All other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present utility model.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107976017A (en) * | 2017-11-01 | 2018-05-01 | 华北电力大学 | A kind of solar drying room with air preheat and backheating function |
CN108800901A (en) * | 2018-07-03 | 2018-11-13 | 浙江亮月板业有限公司 | A kind of energy-saving bamboo and wood drying system |
CN111250174A (en) * | 2020-03-18 | 2020-06-09 | 江苏建筑职业技术学院 | A high-precision temperature-controlled catalyst preparation system |
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2016
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107976017A (en) * | 2017-11-01 | 2018-05-01 | 华北电力大学 | A kind of solar drying room with air preheat and backheating function |
CN108800901A (en) * | 2018-07-03 | 2018-11-13 | 浙江亮月板业有限公司 | A kind of energy-saving bamboo and wood drying system |
CN111250174A (en) * | 2020-03-18 | 2020-06-09 | 江苏建筑职业技术学院 | A high-precision temperature-controlled catalyst preparation system |
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