CN206416292U - A kind of ceramic body casting mold - Google Patents
A kind of ceramic body casting mold Download PDFInfo
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- CN206416292U CN206416292U CN201621389497.1U CN201621389497U CN206416292U CN 206416292 U CN206416292 U CN 206416292U CN 201621389497 U CN201621389497 U CN 201621389497U CN 206416292 U CN206416292 U CN 206416292U
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Abstract
本实用新型公开一种陶瓷坯体浇注模具,其包括第一模具、第二模具,所述第一、第二模具相对设置且二者配合形成供坯体成型的型腔;所述第一模具型腔内具有一呈平面设置的内表面,该内表面由一长边及垂直于长边的两侧边组成,所述内表面所对应形成的产品外表面用于产品靠墙设置;所述第一模具上设有浆口;所述第一模具型腔内的内表面呈水平设置,且该第一模具的型腔沿水平设置的内表面的长边及侧边倾斜设置,以使所述浆口位于型腔的最低位置;本新型提供一种陶瓷坯体浇注模具,其结构简单、设计合理且易实现,通过对模具型腔倾斜设置,以达到快速排浆的效果,避免排浆不尽产生堆积等现象。
The utility model discloses a casting mold for a ceramic green body, which comprises a first mold and a second mold, the first and second molds are arranged oppositely, and the two cooperate to form a cavity for molding the green body; the first mold There is an inner surface arranged in a plane in the mold cavity, and the inner surface is composed of a long side and two sides perpendicular to the long side, and the outer surface of the product formed corresponding to the inner surface is used for setting the product against the wall; The first mold is provided with a slurry mouth; the inner surface in the cavity of the first mold is horizontally arranged, and the cavity of the first mold is arranged obliquely along the long side and the side of the horizontally arranged inner surface, so that all The slurry opening is located at the lowest position of the cavity; the new model provides a casting mold for the ceramic body, which is simple in structure, reasonable in design and easy to realize. Phenomena such as accumulation do not occur.
Description
技术领域technical field
本实用新型涉及卫生陶瓷洁具制造行业,尤其是与一种陶瓷坯体浇注模具有关。The utility model relates to the manufacturing industry of sanitary ceramic sanitary ware, in particular to a casting mold for a ceramic green body.
背景技术Background technique
在现有的陶瓷行业中,立浇成型模具运用最为广泛,但现有的立浇成型模具采用传统工艺制作,其用时过长,导致生产效率低,为了提升坯体成型效率,将现有的立浇成型模具导入高压工艺进行生产,由于高压成型工艺中排你工序仅为60-100秒,所以排泥步骤需要在更短的时间内完成,否则易出现局部泥浆堆积,尤其是位于产品靠墙的一面,由于其为一平面,最易造成排泥不尽,最终导致烧结成型的产品已产生局部应力而破裂;尽管现有的工艺中有借助外接设备来对整个模具外框进行倾倒排泥,但是由于整体模具外框倾倒以及合模方向都发生改变,致使装配模具及生产时易产生错位及难以定位装模缺陷,因此,现有的浇注模具仍有待进一步地改进。In the existing ceramic industry, the vertical casting mold is the most widely used, but the existing vertical casting mold is made by traditional technology, which takes too long, resulting in low production efficiency. In order to improve the green body forming efficiency, the existing The vertical casting mold is introduced into the high-pressure process for production. Since the discharge process in the high-pressure forming process is only 60-100 seconds, the mud discharge step needs to be completed in a shorter time, otherwise local mud accumulation is easy to occur, especially in the product. One side of the wall, because it is a plane, is the most likely to cause endless mud discharge, which eventually leads to local stress and rupture of the sintered product; although the existing process uses external equipment to dump the entire mold frame However, due to the tilting of the overall mold frame and the change of the mold clamping direction, it is easy to cause misalignment and difficult to locate mold loading defects during mold assembly and production. Therefore, the existing casting mold still needs further improvement.
实用新型内容Utility model content
本实用新型的目的在于解决现有中的问题,提供一种陶瓷坯体浇注模具,其结构简单、设计合理且易实现,通过对模具型腔倾斜设置,以达到快速排浆的效果,避免排浆不尽产生堆积等现象;The purpose of the utility model is to solve the existing problems, and to provide a casting mold for ceramic blanks, which has a simple structure, reasonable design and is easy to realize. Insufficient pulp produces accumulation and other phenomena;
为达成上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种陶瓷坯体浇注模具,其包括第一模具、第二模具,所述第一、第二模具相对设置且二者配合形成供坯体成型的型腔;所述第一模具型腔内具有一呈平面设置的内表面,该内表面由一长边及垂直于长边的两侧边组成,所述内表面所对应形成的产品外表面用于产品靠墙设置;所述第一模具上设有浆口;所述第一模具型腔内的内表面呈水平设置,且该第一模具的型腔沿水平设置的内表面的长边及侧边倾斜设置,以使所述浆口位于型腔的最低位置。A casting mold for a ceramic body, which includes a first mold and a second mold, the first and second molds are arranged oppositely and the two cooperate to form a cavity for molding the green body; the cavity of the first mold has An inner surface arranged in a plane, the inner surface is composed of a long side and two sides perpendicular to the long side, the outer surface of the product corresponding to the inner surface is used for the product to be placed against the wall; the first mold A slurry port is provided; the inner surface in the cavity of the first mold is arranged horizontally, and the cavity of the first mold is arranged obliquely along the long side and the side of the horizontally arranged inner surface, so that the slurry port is located at The lowest position of the cavity.
进一步地,所述第一模具的型腔沿水平设置的内表面的长边及侧边倾斜2-5°。Further, the cavity of the first mold is inclined at 2-5° along the long side and side side of the horizontal inner surface.
本实用新型所述的技术方案相对于现有技术,取得的有益效果是:Compared with the prior art, the technical solution described in the utility model has the beneficial effects of:
(1)本实用新型所提供一种陶瓷坯体浇注模具,其结构简单、设计合理且易实现,通过对模具型腔倾斜设置,使得浆口能够设置在型腔中的最低点,无需外界辅助设备即可实现快速排浆的效果,避免排浆不尽产生堆积等现象;(1) The ceramic blank casting mold provided by the utility model has simple structure, reasonable design and easy realization. By setting the mold cavity at an inclination, the slurry opening can be set at the lowest point in the cavity without external assistance. The equipment can realize the effect of rapid pulp discharge, and avoid the phenomenon of accumulation caused by insufficient pulp discharge;
(2)本实用新型模具型腔的倾斜角度为2.5-5°,在此角度区间内既能够有效达到快速排浆的效果,又能够保证顺利脱模。(2) The inclination angle of the mold cavity of the utility model is 2.5-5°, within this angle range, the effect of fast pulp discharge can be effectively achieved, and smooth demoulding can be ensured.
附图说明Description of drawings
此处所说明的附图用来提供对本实用新型的进一步理解,构成本实用新型的一部分,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The accompanying drawings described here are used to provide a further understanding of the utility model and constitute a part of the utility model. The schematic embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute an improper limitation of the utility model . In the attached picture:
图1为本新型所述第一模具的俯视图;Fig. 1 is the top view of the first mold described in the present invention;
图2为本新型所述第一、第二模具的合模状态的结构示意图;Fig. 2 is the structural schematic diagram of the clamping state of the first and second molds described in the present invention;
图3为本新型所述母模的立体结构示意图;Fig. 3 is the schematic diagram of the three-dimensional structure of the master mold described in the present invention;
图4为本新型母模与围板组合的结构示意图;Fig. 4 is the structural representation of the combination of the novel master mold and the coaming plate;
图5为本新型第一模具制作的立体结构示意图。Fig. 5 is a three-dimensional structural schematic diagram of the first mold of the present invention.
具体实施方式detailed description
为了使本实用新型所要解决的技术问题、技术方案及有益效果更加清楚、明白,以下结合附图和实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本实用新型,并不用于限定本实用新型。In order to make the technical problems, technical solutions and beneficial effects to be solved by the utility model clearer and clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
如图1、2所示,一种陶瓷坯体浇注模具,其包括第一模具1、第二模具2,所述第一、第二模具1、2相对设置且二者配合形成供坯体成型的型腔3;所述第一模具1型腔3内具有一呈平面设置的内表面10,该内表面10由一长边101及垂直于长边101的两侧边102、103组成,所述内表面10所对应形成的产品外表面用于产品靠墙设置;所述第一模具1上设有浆口11;所述第一模具1型腔3内的内表面10呈水平设置,且该第一模具1的型腔3沿水平设置的内表面10的长边101及侧边倾斜设置,所述第一模具1的型腔3沿水平设置的内表面10的长边101及侧边倾斜2-5°,以使所述浆口11位于型腔3的最低位置。As shown in Figures 1 and 2, a casting mold for a ceramic body includes a first mold 1 and a second mold 2, the first and second molds 1 and 2 are arranged oppositely and the two cooperate to form a ceramic body for molding The cavity 3 of the first mold 1 has an inner surface 10 arranged on a plane in the cavity 3, and the inner surface 10 is composed of a long side 101 and two sides 102, 103 perpendicular to the long side 101, so The outer surface of the product formed corresponding to the inner surface 10 is used for setting the product against the wall; the first mold 1 is provided with a slurry port 11; the inner surface 10 in the cavity 3 of the first mold 1 is horizontally arranged, and The cavity 3 of the first mold 1 is arranged obliquely along the long side 101 and the side of the inner surface 10 arranged horizontally, and the cavity 3 of the first mold 1 is arranged along the long side 101 and the side of the inner surface 10 arranged horizontally Inclined by 2-5°, so that the slurry mouth 11 is located at the lowest position of the cavity 3 .
具体实施方式,如图1至图5所示,本实用新型所述一种陶瓷坯体浇注模具,其主要包括第一模具1及第二模具2;Specific embodiments, as shown in Figures 1 to 5, a casting mold for a ceramic body according to the utility model mainly includes a first mold 1 and a second mold 2;
实际制作时,如图3所示,首先制作母模4,利用母模4来制作第一、第二模具1、2;在制作第一、第二模具1、2前,先将母模4的置于水平台,该母模4上形成有一对应产品靠墙面的辅助平面40(该辅助平面40即后续制作第一模具1时对应形成第一模具1型腔3呈水平设置的内表面10的平面),随后,在该辅助平面40与母模4一侧面的转角处装设一管件5,随后对应装设该管件5的斜对角处在母模4底部垫起2.5-5°,再将此垫起的部分用石膏补平,此时母模4整体倾斜一定角度,(如如4所示)其次在母模4四周用围板6围设成一容置空间7,将环氧树脂浇注在围板6围设的容置空间7,待环氧树脂凝固成型后形成第一模具1,此时的第一模具1型腔3即为倾斜设置,且对应管件5形成的浆口11也是位于第一模具1的最低点(如如5所示),以便于后续高压排浆时快速排出多余的泥浆;During actual production, as shown in Figure 3, at first make master mold 4, utilize master mold 4 to make first, second mold 1,2; Before making first, second mold 1,2, earlier master mold 4 Placed on the horizontal platform, the master mold 4 is formed with an auxiliary plane 40 corresponding to the product against the wall (the auxiliary plane 40 is the inner surface of the first mold 1 cavity 3 that is horizontally arranged when the first mold 1 is subsequently produced. 10 plane), subsequently, a pipe fitting 5 is installed at the corner of the auxiliary plane 40 and one side of the master mold 4, and then the diagonally opposite corner of the pipe fitting 5 is installed at the bottom of the master mold 4 by 2.5-5° , and then the part of this cushion is filled up with plaster, at this time the master mold 4 is inclined at a certain angle as a whole, (as shown in 4) followed by surrounding the master mold 4 with a shroud 6 to form an accommodating space 7, the Epoxy resin is poured into the accommodating space 7 surrounded by the coaming plate 6, and the first mold 1 is formed after the epoxy resin is solidified and formed. At this time, the cavity 3 of the first mold 1 is set obliquely, and corresponds to the shape formed by the pipe fitting 5. The slurry opening 11 is also located at the lowest point of the first mold 1 (as shown in Figure 5), so as to quickly discharge excess slurry during subsequent high-pressure slurry discharge;
第二模具2也采用同样的方式制作成型,且使第二模具2与第一模具1相对配合形成供泥浆进入以制作坯体。The second mold 2 is also molded in the same manner, and the second mold 2 is matched with the first mold 1 to allow mud to enter to make a green body.
本实用新型所提供一种陶瓷坯体浇注模具,其结构简单、设计合理且易实现,通过对模具型腔倾斜设置,使得浆口能够设置在型腔中的最低点,无需外界辅助设备即可实现快速排浆的效果,避免排浆不尽产生堆积等现象;本实用新型模具型腔的倾斜角度为2.5-5°,在此角度区间内既能够有效达到快速排浆的效果,又能够保证顺利脱模。The utility model provides a casting mold for ceramic blanks, which has a simple structure, reasonable design and is easy to implement. By setting the cavity of the mold at an inclination, the slurry opening can be set at the lowest point in the cavity without external auxiliary equipment. Realize the effect of fast pulp discharge and avoid the phenomenon of accumulation caused by insufficient pulp discharge; the inclination angle of the mold cavity of the utility model is 2.5-5°, within this angle range, it can not only effectively achieve the effect of rapid pulp discharge, but also ensure Easy demoulding.
上述说明示出并描述了本实用新型的优选实施例,如前所述,应当理解本实用新型并非局限于本文所披露的形式,不应看作是对其他实施例的排除,而可用于各种其他组合、修改和环境,并能够在本文所述实用新型构想范围内,通过上述教导或相关领域的技术或知识进行改动。而本领域人员所进行的改动和变化不脱离本实用新型的精神和范围,则都应在本实用新型所附权利要求的保护范围内。The above description shows and describes the preferred embodiments of the present utility model. As mentioned above, it should be understood that the present utility model is not limited to the forms disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various Various other combinations, modifications and environments can be made within the scope of the utility model concept described herein, through the above teachings or the technology or knowledge in the related field. However, changes and changes made by those skilled in the art do not depart from the spirit and scope of the utility model, and should all be within the protection scope of the appended claims of the utility model.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621389497.1U CN206416292U (en) | 2016-12-16 | 2016-12-16 | A kind of ceramic body casting mold |
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| CN201621389497.1U CN206416292U (en) | 2016-12-16 | 2016-12-16 | A kind of ceramic body casting mold |
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| CN206416292U true CN206416292U (en) | 2017-08-18 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109632440A (en) * | 2018-12-10 | 2019-04-16 | 九牧厨卫股份有限公司 | A kind of test wet base of mud goes out green body, casting mold and the method for fragility energy |
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2016
- 2016-12-16 CN CN201621389497.1U patent/CN206416292U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109632440A (en) * | 2018-12-10 | 2019-04-16 | 九牧厨卫股份有限公司 | A kind of test wet base of mud goes out green body, casting mold and the method for fragility energy |
| CN109632440B (en) * | 2018-12-10 | 2021-06-22 | 九牧厨卫股份有限公司 | Blank body, casting mold and method for testing wet slurry blank cracking performance |
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