CN206393366U - A kind of mechanical cutter grinding machine integrated main shaft grinding head device of superhard cutter - Google Patents
A kind of mechanical cutter grinding machine integrated main shaft grinding head device of superhard cutter Download PDFInfo
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Abstract
本实用新型涉及超硬刀具机械刃磨技术领域,尤其涉及一种超硬刀具机械刃磨机床一体化主轴磨头装置。该装置包括框架机构、安装在所述框架机构中的主轴机构、用于带动所述主轴机构进行升降动作的升降机构、以及用于带动所述主轴机构进行俯仰动作的俯仰机构,其中所述框架机构包括上框、下框、左立柱和右立柱。该装置采用闭合式框架机构,在该框架机构中安装主轴机构,提升了主轴磨头的刚性,同时将升降机构和俯仰机构集成于该框架机构中,使得主轴机构在该框架机构中进行上下垂直升降运动以及俯仰运动,简化了结构,紧凑了磨头空间布局,提升了主轴运动的平稳性和可靠性,进而提高了被加工超硬刀具的尺寸精度、形状精度和位置精度。
The utility model relates to the technical field of superhard tool mechanical sharpening, in particular to an integrated spindle grinding head device for superhard tool mechanical sharpening machine tools. The device includes a frame mechanism, a main shaft mechanism installed in the frame mechanism, a lifting mechanism for driving the main shaft mechanism to lift, and a pitching mechanism for driving the main shaft mechanism to pitch, wherein the frame The mechanism includes an upper frame, a lower frame, a left column and a right column. The device adopts a closed frame mechanism, and the spindle mechanism is installed in the frame mechanism, which improves the rigidity of the spindle grinding head. The lifting motion and pitching motion simplify the structure, compact the space layout of the grinding head, improve the stability and reliability of the spindle motion, and then improve the dimensional accuracy, shape accuracy and position accuracy of the processed superhard tool.
Description
技术领域technical field
本实用新型涉及超硬刀具机械刃磨技术领域,尤其涉及一种超硬刀具机械刃磨机床一体化主轴磨头装置。The utility model relates to the technical field of superhard tool mechanical sharpening, in particular to an integrated spindle grinding head device for superhard tool mechanical sharpening machine tools.
背景技术Background technique
超硬刀具一般指以金刚石、立方氮化硼材料为刀头的新型高硬度刀具,由于金刚石是目前自然界发现的最硬的材料,以其高硬度、高耐磨性、良好的化学稳定性等特性非常适合于用作刀具,其一般采用机械刃磨和电火花刃磨的方式。现有机械刃磨装置一般采用树脂基金刚石砂轮强力磨削刀具刃口,机床磨头的刚性较差,因此机床磨头的刚性影响着超硬刀具的尺寸精度、形状精度和位置精度,同时还存在结构分散,运行不平稳的问题。Superhard cutting tools generally refer to new high-hardness cutting tools with diamond and cubic boron nitride materials as the cutting head. Since diamond is the hardest material found in nature at present, it is characterized by its high hardness, high wear resistance, good chemical stability, etc. The characteristics are very suitable for use as knives, which generally adopt mechanical sharpening and electric spark sharpening. Existing mechanical sharpening devices generally use resin-based diamond grinding wheels to sharpen the cutting edge of the tool, and the rigidity of the grinding head of the machine tool is poor. Therefore, the rigidity of the grinding head of the machine tool affects the dimensional accuracy, shape accuracy and position accuracy of the superhard tool. There are problems of scattered structure and unstable operation.
实用新型内容Utility model content
(一)要解决的技术问题(1) Technical problems to be solved
本实用新型的目的是提供一种超硬刀具机械刃磨机床一体化主轴磨头装置,解决现有机械刃磨装置存在的结构分散,运行不平稳,机床磨头的刚性较差,影响超硬刀具尺寸精度、形状精度和位置精度的问题。The purpose of this utility model is to provide an integrated spindle grinding head device for mechanical sharpening of superhard cutting tools and machine tools, which can solve the problems of scattered structure, unstable operation and poor rigidity of the grinding head of the machine tool in the existing mechanical sharpening device, which affects the superhardness. The problem of tool size accuracy, shape accuracy and position accuracy.
(二)技术方案(2) Technical solution
为了解决上述技术问题,本实用新型提供了一种超硬刀具机械刃磨机床一体化主轴磨头装置,包括框架机构、安装在所述框架机构中的主轴机构、安装在所述框架机构上用于带动所述主轴机构进行升降动作的升降机构、以及安装在所述框架机构上用于带动所述主轴机构进行俯仰动作的的俯仰机构;其中所述框架机构包括上框、下框、左立柱和右立柱,所述上框的左右两侧分别对应连接所述左立柱和右立柱的顶端,所述下框的左右两侧分别对应连接所述左立柱和右立柱的底端。In order to solve the above-mentioned technical problems, the utility model provides an integrated spindle grinding head device for superhard tool mechanical sharpening machine tools, including a frame mechanism, a spindle mechanism installed in the frame mechanism, a The lifting mechanism is used to drive the main shaft mechanism to perform lifting movements, and the pitching mechanism installed on the frame mechanism to drive the main shaft mechanism to perform pitching movements; wherein the frame mechanism includes an upper frame, a lower frame, and a left column and the right column, the left and right sides of the upper frame are respectively connected to the tops of the left column and the right column, and the left and right sides of the lower frame are respectively connected to the bottom ends of the left column and the right column.
进一步地,所述主轴机构包括主轴、用于安装所述主轴的主轴座、驱动连接所述主轴的主轴电机以及安装在所述主轴上的金刚石砂轮。Further, the main shaft mechanism includes a main shaft, a main shaft seat for installing the main shaft, a main shaft motor drivingly connected to the main shaft, and a diamond grinding wheel installed on the main shaft.
所述主轴的后端通过第一平键连接有主轴驱动带轮,所述主轴电机的动力输出轴上通过第二平键连接有电机带轮,所述电机带轮与所述主轴驱动带轮通过主轴齿形带连接;所述主轴电机安装于电机安装板上,所述电机安装板通过主轴电机调位螺钉与所述主轴座相连;The rear end of the main shaft is connected with the main shaft drive pulley through the first flat key, and the power output shaft of the main shaft motor is connected with the motor pulley through the second flat key, and the motor pulley is connected with the main shaft drive pulley. Connected through the main shaft toothed belt; the main shaft motor is installed on the motor mounting plate, and the motor mounting plate is connected with the main shaft seat through the main shaft motor adjusting screw;
所述主轴的前端设有前端锥面,在所述前端锥面上安装有主轴弹性涨套,所述主轴弹性涨套的内锥面与所述前端锥面相适配,在所述主轴弹性涨套上安装有主轴法兰,所述主轴法兰的内孔与所述主轴弹性涨套的外圆柱面相适配,所述主轴法兰上安装所述金刚石砂轮,所述金刚石砂轮的内孔与所述主轴法兰的外圆柱面相适配;所述金刚石砂轮通过法兰锁紧螺母锁紧设置在所述主轴法兰上,其中所述法兰锁紧螺母设有反梯形滑道,所述反梯形滑道中设有若干用于调节主轴动平衡的配重块。The front end of the main shaft is provided with a front-end conical surface, and an elastic expansion sleeve of the main shaft is installed on the front-end conical surface. A main shaft flange is installed on the sleeve, and the inner hole of the main shaft flange is adapted to the outer cylindrical surface of the elastic expansion sleeve of the main shaft. The diamond grinding wheel is installed on the main shaft flange, and the inner hole of the diamond grinding wheel is in line with the The outer cylindrical surface of the main shaft flange is compatible; the diamond grinding wheel is locked and arranged on the main shaft flange through a flange lock nut, wherein the flange lock nut is provided with a reverse trapezoidal slideway, and the Several counterweights for adjusting the dynamic balance of the main shaft are arranged in the anti-trapezoid slideway.
进一步地,所述俯仰机构包括俯仰手轮传动机构、蜗轮蜗杆传动机构和俯仰导向机构;Further, the pitch mechanism includes a pitch handwheel transmission mechanism, a worm gear transmission mechanism and a pitch guide mechanism;
所述俯仰手轮传动机构包括水平向设置的俯仰手轮轴、设置在所述俯仰手轮轴一端的俯仰手轮、以及设置在所述俯仰手轮轴另一端的第一俯仰带轮,其中所述第一俯仰带轮通过第一定位销与所述俯仰手轮轴相连;所述俯仰手轮轴通过俯仰手轮轴承组安装于俯仰轴承座上,所述俯仰轴承座安装在所述右立柱上;所述俯仰轴承座上套设有弹性轴套,所述弹性轴套设置在所述右立柱的内壁上,所述俯仰轴承座、所述右立柱和所述弹性轴套之间通过紧固螺栓紧固;所述俯仰手轮与所述俯仰手轮轴通过紧固件相连,所述俯仰手轮上还设有俯仰手轮操作手柄;The pitch handwheel transmission mechanism includes a pitch handwheel shaft arranged horizontally, a pitch handwheel arranged at one end of the pitch handwheel shaft, and a first pitch pulley arranged at the other end of the pitch handwheel shaft, wherein the first A pitching pulley is connected with the pitching handwheel shaft through the first positioning pin; the pitching handwheel shaft is installed on the pitching bearing seat through the pitching handwheel bearing group, and the pitching bearing seat is installed on the right column; the The pitch bearing seat is covered with an elastic bushing, and the elastic bushing is arranged on the inner wall of the right column, and the pitch bearing seat, the right column and the elastic bushing are fastened by fastening bolts ; The pitching handwheel is connected to the shaft of the pitching handwheel through a fastener, and the pitching handwheel is also provided with a pitching handwheel operating handle;
所述蜗轮蜗杆传动机构包括竖直向设置的蜗杆、与所述蜗杆相啮合的扇形蜗轮、与所述蜗杆通过花键轴连接的俯仰带轮轴、以及设置在所述俯仰带轮轴上的第二俯仰带轮,其中所述蜗杆的上下两端分别安装有组合推力滚针轴承,两所述组合推力滚针轴承分别安装在上轴承座和下轴承座上,所述的上轴承座和下轴承座分别安装在蜗杆座上;所述蜗杆与所述花键轴通过花键连接,所述花键轴与所述俯仰带轮轴通过第二定位销连接;所述俯仰带轮轴通过俯仰带轮轴承安装于俯仰带轮轴承座上,所述俯仰带轮轴承座通过连接件与所述上框连接;The worm gear transmission mechanism includes a vertically arranged worm, a fan-shaped worm gear meshed with the worm, a pitch pulley shaft connected to the worm through a spline shaft, and a second pitch pulley shaft arranged on the pitch pulley shaft. Pitch pulley, wherein the upper and lower ends of the worm are respectively equipped with combined thrust needle roller bearings, and the two combined thrust needle roller bearings are respectively installed on the upper bearing seat and the lower bearing seat, and the upper bearing seat and the lower bearing The seats are respectively installed on the worm seat; the worm is splined to the spline shaft, and the spline shaft is connected to the pitch pulley shaft through the second positioning pin; the pitch pulley shaft passes through the pitch pulley bearing Installed on the pitching pulley bearing seat, the pitching pulley bearing seat is connected to the upper frame through a connecting piece;
所述第一俯仰带轮与所述第二俯仰带轮通过俯仰齿形带连接;在所述上框上设有齿形带导向支撑组件,所述齿形带导向支撑组件包括第一支撑轴、设置在所述第一支撑轴上的第一支撑轮、第二支撑轴、以及设置在所述第二支撑轴上的第二支撑轮,其中所述俯仰齿形带分别穿过所述第一支撑轮和所述第二支撑轮;The first pitch pulley is connected to the second pitch pulley through a pitch toothed belt; a toothed belt guide support assembly is provided on the upper frame, and the tooth belt guide support assembly includes a first support shaft , a first support wheel disposed on the first support shaft, a second support shaft, and a second support wheel disposed on the second support shaft, wherein the pitch toothed belts respectively pass through the first a support wheel and said second support wheel;
所述俯仰导向机构包括设置在所述主轴座右侧的俯仰导轨、以及设置在升降托板上且与所述俯仰导轨相配合的俯仰导轨槽;其中所述扇形蜗轮固定于所述主轴座的左侧,所述俯仰导轨槽为弧形槽;所述扇形蜗轮驱动所述主轴座运动,带动所述俯仰导轨沿所述升降托板上的俯仰导轨槽绕所述扇形蜗轮的回转中心运动。The pitch guide mechanism includes a pitch guide rail arranged on the right side of the main shaft seat, and a pitch guide rail groove arranged on the lifting pallet and matched with the pitch guide rail; wherein the fan-shaped worm wheel is fixed on the main shaft seat On the left side, the pitch guide rail groove is an arc groove; the fan-shaped worm gear drives the main shaft seat to move, and drives the pitch guide rail to move around the rotation center of the fan-shaped worm wheel along the pitch guide rail groove on the lifting pallet.
进一步地,所述升降机构包括升降手轮传动机构、升降丝杠传动机构和升降导向机构;Further, the lifting mechanism includes a lifting handwheel transmission mechanism, a lifting screw transmission mechanism and a lifting guide mechanism;
所述升降手轮传动机构包括水平向设置的升降手轮轴、设置在所述升降手轮轴一端的升降手轮、以及设置在所述升降手轮轴另一端的水平锥齿轮,其中所述水平锥齿轮通过第三平键与所述升降手轮轴连接,所述水平锥齿轮与所述第三平键通过紧定螺钉紧固连接;所述升降手轮上设有升降手轮操作手柄,所述升降手轮通过手轮座安装在所述右立柱的侧面,所述升降手轮通过第四平键与所述升降手轮轴连接,所述升降手轮轴分别穿过所述手轮座和所述右立柱安装于升降手轮轴承中,所述升降手轮轴承安装于升降丝杠轴承座上,所述升降丝杠轴承座与所述上框相连;The lifting handwheel transmission mechanism includes a lifting handwheel shaft arranged horizontally, a lifting handwheel arranged at one end of the lifting handwheel shaft, and a horizontal bevel gear arranged at the other end of the lifting handwheel shaft, wherein the horizontal bevel gear The third flat key is connected with the shaft of the lifting hand wheel, and the horizontal bevel gear is tightly connected with the third flat key through a set screw; the lifting hand wheel is provided with a lifting hand wheel operating handle, and the lifting hand wheel The hand wheel is installed on the side of the right column through the hand wheel seat, the lifting hand wheel is connected with the lifting hand wheel shaft through the fourth flat key, and the lifting hand wheel shaft passes through the hand wheel seat and the right hand wheel shaft respectively. The column is installed in the lifting handwheel bearing, and the lifting handwheel bearing is installed on the lifting screw bearing seat, and the lifting screw bearing seat is connected with the upper frame;
所述升降丝杠传动机构包括竖直向设置的升降丝杠、与所述升降丝杠螺纹连接的升降托板、以及设置在所述升降丝杠上的竖直锥齿轮,其中所述竖直锥齿轮与所述水平锥齿轮相啮合,所述竖直锥齿轮上设有齿轮套,所述齿轮套通过铆钉与所述竖直锥齿轮相连;所述升降丝杠的上端安装于升降丝杠轴承中,所述升降丝杠轴承安装于所述升降丝杠轴承座上,所述升降丝杠的顶端安装有升降丝杠锁紧螺母;所述升降托板设有梯形内螺纹,所述升降托板的梯形内螺纹与所述升降丝杠的梯形外螺纹相适配;The lifting screw transmission mechanism includes a vertically arranged lifting screw, a lifting pallet screwed with the lifting screw, and a vertical bevel gear arranged on the lifting screw, wherein the vertical The bevel gear is meshed with the horizontal bevel gear, and the vertical bevel gear is provided with a gear sleeve, and the gear sleeve is connected with the vertical bevel gear through a rivet; the upper end of the lifting screw is installed on the lifting screw In the bearing, the lifting screw bearing is installed on the lifting screw bearing seat, and the lifting screw locking nut is installed on the top of the lifting screw; the lifting supporting plate is provided with a trapezoidal internal thread, and the lifting The trapezoidal internal thread of the supporting plate is adapted to the trapezoidal external thread of the lifting screw;
所述升降导向机构包括设置在所述左立柱上的升降导向槽、设置在所述蜗杆座上且与所述升降导向槽相配合的升降导轨、以及设置在所述升降托板上的燕尾槽、设置在所述右立柱上且与所述燕尾槽相配合的燕尾导轨,其中在所述燕尾槽与所述燕尾导轨之间设有燕尾导轨镶条。The lifting guide mechanism includes a lifting guide groove arranged on the left column, a lifting guide rail arranged on the worm seat and matched with the lifting guide groove, and a dovetail groove arranged on the lifting pallet . A dovetail guide rail arranged on the right column and matched with the dovetail groove, wherein a dovetail guide rail insert is provided between the dovetail groove and the dovetail guide rail.
(三)有益效果(3) Beneficial effects
本实用新型的上述技术方案具有如下优点:The above-mentioned technical scheme of the utility model has the following advantages:
本实用新型提供的超硬刀具机械刃磨机床一体化主轴磨头装置,由上框、下框、左立柱和右立柱连接构成闭合的框架机构,在该框架机构中安装主轴机构,提升了主轴磨头的刚性,同时将升降机构和俯仰机构安装于该框架机构中,使得主轴机构在该框架机构中进行上下垂直升降运动以及俯仰运动,将主轴磨头的升降和俯仰功能集成在该框架机构中,形成结构紧凑、高刚性的一体化主轴磨头装置,提升了主轴运动的平稳性和可靠性,进而提高了被加工超硬刀具的尺寸和形位精度。The utility model provides an integrated spindle grinding head device for superhard tool mechanical sharpening machine tools, which is connected by an upper frame, a lower frame, a left column and a right column to form a closed frame mechanism. A spindle mechanism is installed in the frame mechanism to lift the spindle. The rigidity of the grinding head, at the same time, the lifting mechanism and the pitching mechanism are installed in the frame mechanism, so that the main shaft mechanism performs vertical lifting movement and pitching movement in the frame mechanism, and the lifting and pitching functions of the spindle grinding head are integrated in the frame mechanism Among them, a compact and highly rigid integrated spindle grinding head device is formed, which improves the stability and reliability of the spindle movement, thereby improving the size and shape accuracy of the processed superhard tool.
附图说明Description of drawings
图1是本实用新型实施例超硬刀具机械刃磨机床一体化主轴磨头装置的框架机构示意图;Fig. 1 is a schematic diagram of the frame mechanism of the integrated spindle grinding head device of the superhard tool mechanical sharpening machine tool according to the embodiment of the utility model;
图2是本实用新型实施例超硬刀具机械刃磨机床一体化主轴磨头装置的正面剖视图;Fig. 2 is a front sectional view of the integrated spindle grinding head device of the superhard tool mechanical sharpening machine tool according to the embodiment of the present invention;
图3是本实用新型实施例超硬刀具机械刃磨机床一体化主轴磨头装置的图2的A-A向剖视图;Fig. 3 is the A-A sectional view of Fig. 2 of the integrated spindle grinding head device of the superhard tool mechanical sharpening machine tool according to the embodiment of the present utility model;
图4是本实用新型实施例超硬刀具机械刃磨机床一体化主轴磨头装置的俯视图;Fig. 4 is a top view of the integrated spindle grinding head device of the superhard tool mechanical sharpening machine tool according to the embodiment of the present invention;
图5是本实用新型实施例超硬刀具机械刃磨机床一体化主轴磨头装置的图4的C-C向剖视图;Fig. 5 is a C-C sectional view of Fig. 4 of the integrated spindle grinding head device of the superhard tool mechanical sharpening machine tool according to the embodiment of the present utility model;
图6是本实用新型实施例超硬刀具机械刃磨机床一体化主轴磨头装置的图4的D-D向剖视图;Fig. 6 is a D-D cross-sectional view of Fig. 4 of the integrated spindle grinding head device of the superhard tool mechanical sharpening machine tool according to the embodiment of the present utility model;
图7是本实用新型实施例超硬刀具机械刃磨机床一体化主轴磨头装置的主轴结构示意图。Fig. 7 is a schematic diagram of the main shaft structure of the integrated main shaft grinding head device of the superhard tool mechanical sharpening machine tool according to the embodiment of the present invention.
图中:1、上盖;2、上框;3、连接螺栓;4、升降丝杠锁紧螺母;5、升降丝杠轴承;6、升降丝杠轴承座;7、弹簧挡圈;8、第五平键;9、升降丝杠;10、调整螺钉;11、竖直锥齿轮;12、钢丝绳;13、滑轮轴承;14、轴销;15、主轴座;16、左立柱;17、蜗杆座;18、调整螺栓;19、第一下框;20、升降拖板;21、第二下框;22、第一平键;23、配重块;24、第二沟槽销;25、第一沟槽销;26、俯仰缓冲气缸;27、升降缓冲气缸;28、圆柱销;29、滑轮;30、缓冲气缸支座;31、右立柱;32、连接螺钉;33、主轴;34、电机安装板;35、主轴驱动带轮;36、蜗杆;37、扇形蜗轮;38、安装定位销;39、升降导轨;40、俯仰锁紧螺钉;41、主轴法兰;42、主轴弹性涨套;43、法兰锁紧螺母;44、升降锁紧扳手;45、主轴防护支架;46、铜块;47、安装螺栓;48、俯仰导轨;49、燕尾导轨镶条;50、主轴电机;51、第二俯仰带轮;52、第一支撑轮;53、第一支撑轴;54、第二支撑轮;55、第二支撑轴;56、升降手抡;57、俯仰手轮;58、主轴电机调位螺钉;59、俯仰带轮轴承座;60、俯仰带轮轴;61、俯仰带轮轴承;62、挡圈;63、第二定位销;64第一防护罩;65、组合推力滚针轴承;66、砂轮罩;67、砂轮盖;68、金刚石砂轮;69、砂轮压片;70、防护罩连接板;71、密封条;72、第二防护罩;73、下轴承座;74、花键轴;75、上轴承座;76、第二平键;77、电机带轮;78、主轴齿形带;79、升降手轮轴;80、升降手轮操作手柄;81、手轮座;82、紧定螺钉;83、水平锥齿轮;84、齿轮套;85、分度蜗杆;86、俯仰轴承座;87、组合推力轴承;88、平推力垫圈;89、第一俯仰带轮;90、第一定位销;91、俯仰手轮轴;92、组合滚针轴承;93、弹性轴套;94、刻度转盘;95、内啮合蜗轮;96、调整垫圈;97、刻度环;98、分度齿轮;99、手轮压板;100、内套;101、紧固螺栓;102:俯仰手轮操作手柄;103、俯仰齿形带;104、升降手轮轴承;105、定位柱销。In the figure: 1. Upper cover; 2. Upper frame; 3. Connecting bolts; 4. Lifting screw lock nut; 5. Lifting screw bearing; 6. Lifting screw bearing seat; 7. Spring retaining ring; The fifth flat key; 9, lifting screw; 10, adjusting screw; 11, vertical bevel gear; 12, wire rope; 13, pulley bearing; 14, shaft pin; 15, main shaft seat; 16, left column; 17, worm Seat; 18, adjusting bolt; 19, the first lower frame; 20, lifting carriage; 21, the second lower frame; 22, the first flat key; 23, counterweight block; 24, the second groove pin; 25, The first groove pin; 26, pitch buffer cylinder; 27, lifting buffer cylinder; 28, cylindrical pin; 29, pulley; 30, buffer cylinder support; 31, right column; 32, connecting screw; 33, main shaft; 34, Motor mounting plate; 35, main shaft driving pulley; 36, worm; 37, fan-shaped worm wheel; 38, installation positioning pin; 39, lifting guide rail; 40, pitching locking screw; 41, main shaft flange; 42, main shaft elastic expansion sleeve ;43. Flange lock nut; 44. Lifting lock wrench; 45. Main shaft protection bracket; 46. Copper block; 47. Mounting bolt; 48. Pitch guide rail; 49. Dovetail guide rail insert; , the second pitch pulley; 52, the first support wheel; 53, the first support shaft; 54, the second support wheel; 55, the second support shaft; Motor positioning screw; 59, pitch pulley bearing housing; 60, pitch pulley shaft; 61, pitch pulley bearing; 62, retaining ring; 63, second positioning pin; 64 first protective cover; 65, combined thrust roller Bearing; 66, grinding wheel cover; 67, grinding wheel cover; 68, diamond grinding wheel; 69, grinding wheel pressing sheet; 70, protective cover connecting plate; 71, sealing strip; 72, second protective cover; 73, lower bearing seat; 74, Spline shaft; 75, upper bearing seat; 76, second flat key; 77, motor pulley; 78, main shaft toothed belt; 79, lifting handwheel shaft; 80, lifting handwheel operating handle; 81, handwheel seat; 82, set screw; 83, horizontal bevel gear; 84, gear sleeve; 85, indexing worm; 86, pitch bearing seat; 87, combined thrust bearing; 88, flat thrust washer; 89, first pitch pulley; 90 , first positioning pin; 91, pitch handwheel shaft; 92, combined needle roller bearing; 93, elastic bushing; 94, scale turntable; 95, internal meshing worm wheel; 96, adjusting washer; Gear; 99, handwheel pressure plate; 100, inner sleeve; 101, fastening bolt; 102: pitch handwheel operating handle; 103, pitch toothed belt; 104, lifting handwheel bearing; 105, positioning pin.
具体实施方式detailed description
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the utility model more clear, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the utility model. Obviously, the described The embodiments are some embodiments of the present utility model, but not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
如图1-7所示,本实用新型实施例提供一种超硬刀具机械刃磨机床一体化主轴磨头装置,包括框架机构、安装在所述框架机构中的主轴机构、安装在所述框架机构上用于带动所述主轴机构进行升降动作的升降机构、以及安装在所述框架机构上用于带动所述主轴机构进行俯仰动作的的俯仰机构;其中所述框架机构包括上框2、下框、左立柱16和右立柱31,所述上框2的左右两侧分别对应连接所述左立柱16和右立柱31的顶端,所述下框的左右两侧分别对应连接所述左立柱16和右立柱31的底端。As shown in Figure 1-7, the embodiment of the utility model provides an integrated spindle grinding head device for superhard tool mechanical sharpening machine tools, including a frame mechanism, a spindle mechanism installed in the frame mechanism, a spindle mechanism installed in the frame The lifting mechanism on the mechanism is used to drive the main shaft mechanism for lifting action, and the pitching mechanism installed on the frame mechanism is used to drive the main shaft mechanism for pitching action; wherein the frame mechanism includes an upper frame 2, a lower frame Frame, left column 16 and right column 31, the left and right sides of described upper frame 2 correspondingly connect the tops of described left column 16 and right column 31 respectively, the left and right sides of described lower frame correspond to connect described left column 16 respectively And the bottom of right column 31.
本实用新型提供的超硬刀具机械刃磨机床一体化主轴磨头装置,由上框2、下框、左立柱16和右立柱31连接构成闭合的框架机构,在该框架机构中安装主轴机构,提升了主轴磨头的刚性,同时将升降机构和俯仰机构集成于该框架机构中,使得主轴机构在该框架机构中能够进行上下升降运动以及俯仰运动,形成高刚性一体化的主轴磨头装置,进而提高被加工超硬刀具的尺寸精度。The utility model provides an integrated spindle grinding head device for superhard tool mechanical sharpening machine tools. The upper frame 2, the lower frame, the left column 16 and the right column 31 are connected to form a closed frame mechanism, and the spindle mechanism is installed in the frame mechanism. The rigidity of the spindle grinding head is improved, and the lifting mechanism and the pitching mechanism are integrated into the frame mechanism, so that the spindle mechanism can perform up and down movement and pitching movement in the frame mechanism, forming a highly rigid integrated spindle grinding head device. In turn, the dimensional accuracy of the processed superhard tool is improved.
具体来说,所述上框2中设有容置空腔,所述上框2上安装有上盖1。所述右立柱31与所述上框2通过连接螺钉32连接,所述左立柱16与所述上框2通过调整螺钉10连接,通过调整所述调整螺钉10能够实现所述左立柱16与所述上框2间距的调整。Specifically, an accommodating cavity is provided in the upper frame 2 , and the upper cover 1 is installed on the upper frame 2 . The right upright 31 is connected to the upper frame 2 through a connecting screw 32, and the left upright 16 is connected to the upper frame 2 through an adjustment screw 10. By adjusting the adjustment screw 10, the left upright 16 can be connected to the upper frame 2. The adjustment of the above frame 2 spacing.
所述左立柱16包括左底板以及设置在所述左底板上的左支柱,所述左支柱为中空结构的异形柱。所述右立柱31包括右底板以及设置在所述右底板上的右支柱,所述右支柱为中空结构的异形柱。其中所述左支柱和右支柱均采用中空结构支柱,所述左底板和右底板均采用实心结构底板,将所述左底板和右底板分别与机床的移动平台通过安装螺栓47和安装定位销38连接,既保证了立柱的刚性、机械强度、稳定性和可靠性,同时又有效减轻了装置重量,也便于铸造制备和加工。所述左支柱和右支柱均采用异形柱状结构,能够合理的将各操作机构和各操作手轮错位布置,节省了整体的空间,保证了加工装配的合理空间,确保了各部件的可调性和整体刚性。The left column 16 includes a left base plate and a left column arranged on the left base plate, and the left column is a special-shaped column with a hollow structure. The right column 31 includes a right base plate and a right column arranged on the right base plate, and the right column is a special-shaped column with a hollow structure. Wherein said left pillar and right pillar all adopt hollow structure pillar, described left bottom plate and right bottom plate all adopt solid structural bottom plate, described left bottom plate and right bottom plate are respectively connected with the mobile platform of machine tool through installing bolt 47 and installing positioning pin 38 The connection not only ensures the rigidity, mechanical strength, stability and reliability of the column, but also effectively reduces the weight of the device, and is also convenient for casting preparation and processing. Both the left pillar and the right pillar adopt a special-shaped column structure, which can rationally displace each operating mechanism and each operating handwheel, save the overall space, ensure a reasonable space for processing and assembly, and ensure the adjustability of each component and overall rigidity.
所述下框包括相互搭接的第一下框19和第二下框21,所述第一下框19的一端与所述左底板相连,所述第一下框19的另一端设有L形搭接企口。所述第二下框21的一端与所述右底板相连,所述第二下框21的另一端设有与所述第一下框19的L形搭接企口相配合的倒L形搭接企口。所述第一下框19和第二下框21通过可调整所述L形搭接企口与所述倒L形搭接企口之间搭接面间距的若干调整螺栓18连接。通过调整调整螺栓18的位置,能够调整第一下框19和第二21的搭接企口叠合距离,进而调整左立柱16与右立柱31之间下部底板的间距,确保设置在右立柱31上的燕尾导轨与设置在左立柱16上的升降导轨槽平行。The lower frame includes a first lower frame 19 and a second lower frame 21 overlapping each other, one end of the first lower frame 19 is connected to the left bottom plate, and the other end of the first lower frame 19 is provided with a L Shaped lap and groove. One end of the second lower frame 21 is connected to the right bottom plate, and the other end of the second lower frame 21 is provided with an inverted L-shaped lap matching the L-shaped lap groove of the first lower frame 19. Then tongue and groove. The first lower frame 19 and the second lower frame 21 are connected by a number of adjusting bolts 18 that can adjust the distance between the overlapping surfaces of the L-shaped overlapping groove and the inverted L-shaped overlapping groove. By adjusting the position of the adjusting bolt 18, the overlap distance between the first lower frame 19 and the second 21 can be adjusted, and then the distance between the left column 16 and the right column 31 can be adjusted to ensure that it is arranged on the right column 31. The upper dovetail guide rail is parallel with the lifting guide rail groove that is arranged on the left column 16.
进一步来说,所述主轴机构包括主轴33、用于安装所述主轴33的主轴座15、驱动连接所述主轴33的主轴电机50以及安装在所述主轴33上的金刚石砂轮68。Further, the spindle mechanism includes a spindle 33 , a spindle base 15 for mounting the spindle 33 , a spindle motor 50 drivingly connected to the spindle 33 , and a diamond grinding wheel 68 mounted on the spindle 33 .
其中,所述主轴33的前端设有前端锥面,在所述前端锥面上安装有主轴弹性涨套42,所述主轴弹性涨套42的内锥面与所述前端锥面相适配,通过主轴33的前端锥面与弹性涨套42的锥面相配合,提高了回转精度。在所述主轴弹性涨套42上安装有主轴法兰41,所述主轴法兰41的内孔与所述主轴弹性涨套42的外圆柱面相适配,通过所述主轴弹性涨套42的弹性变形,使所述主轴弹性涨套42的外圆柱面与所述主轴法兰41的内孔紧密贴合,进而将所述主轴法兰41与所述主轴33连接成一体,保证了所述主轴法兰41的回转精度。Wherein, the front end of the main shaft 33 is provided with a front taper surface, and a main shaft elastic expansion sleeve 42 is installed on the front end taper surface. The tapered surface of the front end of the main shaft 33 cooperates with the tapered surface of the elastic expansion sleeve 42 to improve the rotation accuracy. A main shaft flange 41 is installed on the main shaft elastic expansion sleeve 42, and the inner hole of the main shaft flange 41 is adapted to the outer cylindrical surface of the main shaft elastic expansion sleeve 42, through the elasticity of the main shaft elastic expansion sleeve 42 deformation, so that the outer cylindrical surface of the main shaft elastic expansion sleeve 42 fits closely with the inner hole of the main shaft flange 41, and then the main shaft flange 41 and the main shaft 33 are connected into one body, ensuring that the main shaft The rotation accuracy of the flange 41.
此外,主轴前部设有两个定位柱销105,对主轴法兰41有导向作用,保证了主轴法兰41与主轴33的一体化运转,不会出现丢转的发生。In addition, two positioning pins 105 are provided at the front of the main shaft, which guide the main shaft flange 41 and ensure the integrated operation of the main shaft flange 41 and the main shaft 33 without loss of rotation.
所述主轴法兰41上安装所述金刚石砂轮68,所述金刚石砂轮68的内孔与所述主轴法兰41的外圆柱面相适配。所述金刚石砂轮68通过法兰锁紧螺母43锁紧设置在所述主轴法兰41上,其中所述法兰锁紧螺母43设有反梯形滑道,所述反梯形滑道中设有若干用于调节主轴动平衡的配重块23,在本实施例中优选设置三块配重块23。通过调整配重块23在滑道中的分布位置,能够起到主轴动平衡的时时在线调节作用。The diamond grinding wheel 68 is installed on the main shaft flange 41 , and the inner hole of the diamond grinding wheel 68 is adapted to the outer cylindrical surface of the main shaft flange 41 . The diamond grinding wheel 68 is locked and arranged on the main shaft flange 41 through the flange lock nut 43, wherein the flange lock nut 43 is provided with a reverse trapezoidal slideway, and a plurality of utility blocks are arranged in the reverse trapezoidal slideway. In order to adjust the counterweights 23 for adjusting the dynamic balance of the main shaft, three counterweights 23 are preferably provided in this embodiment. By adjusting the distribution position of the counterweight 23 in the slideway, it is possible to constantly adjust the dynamic balance of the main shaft online.
所述主轴33的前端还安装有砂轮罩66和砂轮盖67,防止刀具加工时磨削液的飞溅以及砂轮颗粒崩碎而飞出。The front end of the main shaft 33 is also equipped with a grinding wheel cover 66 and a grinding wheel cover 67 to prevent the grinding fluid from splashing and the grinding wheel particles from breaking and flying out during tool machining.
其中,所述主轴33的后端通过第一平键22连接有主轴驱动带轮35,所述主轴电机50的动力输出轴上通过第二平键76连接有电机带轮77,所述电机带轮77与所述主轴驱动带轮35通过主轴齿形带78连接。所述主轴电机50与所述主轴33之间利用主轴齿形带78传递动力,实现了柔性加工,当外负载超过设计值时,所述主轴齿形带78打滑,避免主轴33和主轴电机50的过载损坏。Wherein, the rear end of the main shaft 33 is connected with the main shaft driving pulley 35 through the first flat key 22, and the power output shaft of the main shaft motor 50 is connected with the motor pulley 77 through the second flat key 76, and the motor belt The wheel 77 is connected to the main shaft drive pulley 35 through a main shaft toothed belt 78 . The main shaft toothed belt 78 is used to transmit power between the main shaft motor 50 and the main shaft 33 to realize flexible machining. When the external load exceeds the design value, the main shaft toothed belt 78 will slip to prevent the main shaft 33 and the main shaft motor 50 from slipping. overload damage.
所述主轴电机50安装于电机安装板34上,所述电机安装板34通过主轴电机调位螺钉58与所述主轴座15的后端相连,结构紧凑,安全性高。The spindle motor 50 is installed on the motor mounting plate 34, and the motor mounting plate 34 is connected to the rear end of the spindle seat 15 through a spindle motor adjusting screw 58, which has a compact structure and high safety.
进一步来说,所述俯仰机构包括俯仰手轮传动机构、蜗轮蜗杆传动机构、俯仰导向机构和俯仰缓冲机构。Further, the pitch mechanism includes a pitch handwheel transmission mechanism, a worm gear transmission mechanism, a pitch guide mechanism and a pitch buffer mechanism.
其中,所述俯仰手轮传动机构包括水平向设置的俯仰手轮轴91、设置在所述俯仰手轮轴91一端的俯仰手轮57、以及设置在所述俯仰手轮轴91另一端的第一俯仰带轮89,其中所述第一俯仰带轮89通过第一定位销90与所述俯仰手轮轴91相连,目的是在传递扭矩过大时,剪短第一定位销90,从而保护俯仰手轮轴91和第一俯仰带轮89。Wherein, the pitch handwheel transmission mechanism includes a pitch handwheel shaft 91 arranged horizontally, a pitch handwheel 57 arranged at one end of the pitch handwheel shaft 91, and a first pitch belt arranged at the other end of the pitch handwheel shaft 91. 89, wherein the first pitching pulley 89 is connected with the pitching handwheel shaft 91 through the first positioning pin 90, the purpose is to shorten the first positioning pin 90 when the transmission torque is too large, thereby protecting the pitching handwheel shaft 91 And the first pitch pulley 89.
所述俯仰手轮轴91通过俯仰手轮轴承组安装于俯仰轴承座86上,所述俯仰轴承座86安装在所述右立柱31上。所述俯仰轴承座86上套设有弹性轴套93,所述弹性轴套93设置在所述右立柱31的内壁上,所述俯仰轴承座86、所述右立柱31和所述弹性轴套93之间通过紧固螺栓101紧固,其中所述弹性轴套93的作用是调整间隙,压紧右立柱31内壁,防止俯仰手轮轴91悬空。所述俯仰手轮57与所述俯仰手轮轴91通过紧固件相连,所述俯仰手轮57上还设有俯仰手轮操作手柄102。The pitch handwheel shaft 91 is installed on the pitch bearing seat 86 through the pitch handwheel bearing group, and the pitch bearing seat 86 is installed on the right column 31 . The pitch bearing seat 86 is covered with an elastic bushing 93, and the elastic bushing 93 is arranged on the inner wall of the right column 31. The pitch bearing seat 86, the right column 31 and the elastic bushing 93 are fastened by fastening bolts 101, wherein the effect of the elastic bushing 93 is to adjust the gap, compress the inner wall of the right column 31, and prevent the pitch handwheel shaft 91 from being suspended. The pitch handwheel 57 is connected to the pitch handwheel shaft 91 through fasteners, and the pitch handwheel 57 is also provided with a pitch handwheel operating handle 102 .
所述俯仰手轮轴承组包括设置在所述俯仰手轮轴91上的两个组合滚针轴承92和两个组合推力轴承87,其中两个所述组合滚针轴承92设置在两个所述组合推力轴承87之间,在其中一个所述组合推力轴承87与所述第一俯仰带轮89之间设有平推力垫圈88,在另一个所述组合推力轴承87与所述分度齿轮98之间设有调整垫圈96。通过在俯仰手轮轴91中采用组合推力轴承87和组合滚针轴承92相配合的结构形式,既起到调节间隙的作用,也可以同时承受径向力和轴向力。The pitching handwheel bearing set includes two combined needle roller bearings 92 and two combined thrust bearings 87 arranged on the pitching handwheel shaft 91, wherein the two combined needle roller bearings 92 are arranged on the two combined Between the thrust bearings 87, a flat thrust washer 88 is provided between one of the combined thrust bearings 87 and the first pitch pulley 89, and a flat thrust washer 88 is provided between the other combined thrust bearing 87 and the indexing gear 98. Adjusting washers 96 are provided between them. By adopting the combined thrust bearing 87 and combined needle roller bearing 92 in the pitch handwheel shaft 91, it not only plays the role of adjusting the gap, but also can bear radial force and axial force at the same time.
其中,所述蜗轮蜗杆传动机构包括竖直向设置的蜗杆36、与所述蜗杆36相啮合的扇形蜗轮37、与所述蜗杆36通过花键轴74连接的俯仰带轮轴60、以及设置在所述俯仰带轮轴60上的第二俯仰带轮51,其中所述蜗杆36的上下两端分别安装有组合推力滚针轴承65,两所述组合推力滚针轴承65分别安装在上轴承座75和下轴承座73上,所述的上轴承座75和下轴承座73分别安装在蜗杆座17上,其中通过在所述蜗杆36两端采用特殊的组合推力滚针轴承65进行支撑,既保证了承受径向力,同时也承受轴向力的作用。Wherein, the worm gear transmission mechanism includes a vertically arranged worm 36, a fan-shaped worm wheel 37 meshed with the worm 36, a pitch pulley shaft 60 connected with the worm 36 through a spline shaft 74, and the The second pitch pulley 51 on the pitch pulley shaft 60, wherein the upper and lower ends of the worm 36 are respectively equipped with combined thrust needle roller bearings 65, and the two combined thrust needle roller bearings 65 are respectively installed on the upper bearing housing 75 and On the lower bearing seat 73, the upper bearing seat 75 and the lower bearing seat 73 are respectively installed on the worm seat 17, wherein the two ends of the worm 36 are supported by special combined thrust needle roller bearings 65, which not only ensures Bear radial force, but also bear the role of axial force.
所述蜗杆36与所述花键轴74通过花键连接,所述蜗杆36能够沿所述花键轴74上下移动,所述花键轴74与所述俯仰带轮轴60通过第二定位销63连接。采用蜗杆36、花键轴74和俯仰带轮轴60三者连接的结构形式,既便于轴的机械加工,保证精度,同时也便于安装,确保配合的形状位置公差。The worm 36 is connected to the spline shaft 74 through a spline, the worm 36 can move up and down along the spline shaft 74, and the spline shaft 74 and the pitch pulley shaft 60 pass through the second positioning pin 63 connect. The structure in which the worm 36, the spline shaft 74 and the pitch pulley shaft 60 are connected is not only convenient for the machining of the shaft, but also ensures the accuracy, and is also convenient for installation, ensuring the shape and position tolerance of the fit.
所述俯仰带轮轴60通过俯仰带轮轴承61安装于俯仰带轮轴承座59上,所述俯仰带轮轴承座59通过连接件与所述上框2连接。The pitching pulley shaft 60 is installed on the pitching pulley bearing seat 59 through the pitching pulley bearing 61, and the pitching pulley bearing seat 59 is connected with the upper frame 2 through a connecting piece.
所述第一俯仰带轮89与所述第二俯仰带轮51通过俯仰齿形带103连接。在所述上框2上设有齿形带导向支撑组件,所述齿形带导向支撑组件包括第一支撑轴53、设置在所述第一支撑轴53上的第一支撑轮52、第二支撑轴55、以及设置在所述第二支撑轴55上的第二支撑轮54,其中所述俯仰齿形带103分别穿过所述第一支撑轮52和所述第二支撑轮54,从而实现对所述俯仰齿形带103的导向和换向。本装置的俯仰机构采用俯仰齿形带103作为力传递的载体,目的在于柔性传动,当过载时,所述俯仰齿形带103打滑,不会损坏俯仰带轮轴60、俯仰手轮轴91和蜗杆36等关键主件。同时,通过所述齿形带导向支撑组件实现了导向和换向,措开了空间位置,防止俯仰齿形带103与上框2侧壁的干涉,实现了俯仰齿形带103的90度传递动力,也即将水平向的动力输入在所述齿形带导向支撑组件的作用下,转换为垂直向的动力输入。The first pitch pulley 89 is connected to the second pitch pulley 51 through a pitch toothed belt 103 . A toothed belt guide support assembly is provided on the upper frame 2, and the tooth belt guide support assembly includes a first support shaft 53, a first support wheel 52 arranged on the first support shaft 53, a second The support shaft 55, and the second support wheel 54 arranged on the second support shaft 55, wherein the pitch toothed belt 103 passes through the first support wheel 52 and the second support wheel 54 respectively, so that Guidance and reversing of the pitch toothed belt 103 are realized. The pitching mechanism of this device adopts pitching toothed belt 103 as the carrier of force transmission, and purpose is flexible transmission, when overload, described pitching toothed belt 103 slips, can not damage pitching pulley shaft 60, pitching hand wheel shaft 91 and worm screw 36 and other key components. At the same time, guiding and reversing are realized through the toothed belt guide support assembly, the space position is opened, the interference of the pitch toothed belt 103 and the side wall of the upper frame 2 is prevented, and the 90-degree transmission of the pitch toothed belt 103 is realized. The power, that is, converts the horizontal power input into the vertical power input under the action of the toothed belt guide support assembly.
其中,所述俯仰导向机构包括设置在所述主轴座15右侧的俯仰导轨48、以及设置在升降托板20上且与所述俯仰导轨48相配合的俯仰导轨槽。其中所述扇形蜗轮37固定于所述主轴座15的左侧,所述俯仰导轨槽为弧形槽。当所述扇形蜗轮37驱动所述主轴座15运动时,带动所述俯仰导轨48沿所述升降托板20上的弧形槽绕所述扇形蜗轮37的回转中心运动。Wherein, the pitch guide mechanism includes a pitch guide rail 48 arranged on the right side of the spindle base 15 , and a pitch guide rail groove arranged on the lifting pallet 20 and matched with the pitch guide rail 48 . Wherein the fan-shaped worm gear 37 is fixed on the left side of the main shaft seat 15, and the pitch guide rail groove is an arc-shaped groove. When the fan-shaped worm gear 37 drives the spindle base 15 to move, it drives the pitch guide rail 48 to move around the center of rotation of the fan-shaped worm gear 37 along the arc groove on the lifting pallet 20 .
其中,所述俯仰缓冲机构包括竖直向设置在所述升降托板20上的俯仰缓冲气缸26,所述俯仰缓冲气缸26的动力输出端通过滑轮轴承13安装有一滑轮29,穿过所述滑轮29设有一钢丝绳12。在所述升降托板20上设有第一沟槽销25,在所述主轴座15上设有第二沟槽销24,所述钢丝绳12的两端分别连接所述第一沟槽销25和所述第二沟槽销24。Wherein, the pitching buffer mechanism includes a pitching buffer cylinder 26 vertically arranged on the lifting pallet 20, the power output end of the pitching buffering cylinder 26 is equipped with a pulley 29 through a pulley bearing 13, and passes through the pulley 29 is provided with a steel wire rope 12. A first grooved pin 25 is arranged on the lifting pallet 20, a second grooved pin 24 is arranged on the main shaft seat 15, and the two ends of the steel wire rope 12 are connected to the first grooved pin 25 respectively. and the second grooved pin 24 .
主轴磨头装置在进行俯仰动作时,首先摇动俯仰手轮操作手柄102,通过俯仰手轮57带动俯仰手轮轴91转动,进而带动第一俯仰带轮89转动,在俯仰齿形带103的作用下将力传递至第二俯仰带轮51,带动俯仰带轮轴60、花键轴74以及蜗杆36一起转动,与蜗杆36相配合的扇形蜗轮37进行运动,则主轴座15在扇形蜗轮37的驱动下运动,此时设置在主轴座15上的俯仰导轨48沿着升降拖板20中的俯仰导轨槽绕扇形蜗轮37的回转中心运动。在此过程中,升降拖板20与蜗杆座17均不移动,因此设置在升降托板20上的第一沟槽销25不移动,此时,设置在主轴座15上的第二沟槽销24带动钢丝绳12的一端在滑轮29中滑动,从而牵引俯仰缓冲气缸26运动,从而起到缓冲作用。When the main shaft grinding head device is performing a pitching action, the pitching handwheel operating handle 102 is first shaken, the pitching handwheel shaft 91 is driven to rotate through the pitching handwheel 57, and then the first pitching pulley 89 is driven to rotate, and under the action of the pitching toothed belt 103 The force is transmitted to the second pitch pulley 51, which drives the pitch pulley shaft 60, the spline shaft 74 and the worm 36 to rotate together, and the fan-shaped worm wheel 37 matched with the worm 36 moves, and then the main shaft seat 15 is driven by the fan-shaped worm wheel 37 Movement, the pitch guide rail 48 that is arranged on the main shaft seat 15 moves around the center of rotation of the fan-shaped worm wheel 37 along the pitch guide rail groove in the lifting carriage 20 . During this process, neither the lifting carriage 20 nor the worm seat 17 moves, so the first grooved pin 25 arranged on the lifting pallet 20 does not move. At this time, the second grooved pin arranged on the main shaft seat 15 24 drives one end of the wire rope 12 to slide in the pulley 29, thereby pulling the motion of the pitch buffer cylinder 26, thereby playing a buffering role.
此外,所述俯仰机构还包括俯仰刻度机构,所述俯仰刻度机构包括内套100、刻度环97、分度齿轮98、分度蜗杆85、内啮合蜗轮95以及刻度转盘94,其中所述内套100套设在所述俯仰手轮轴91上且与所述俯仰手轮轴91键连接,所述刻度环97套设在所述内套100外部且与所述俯仰轴承座86固定连接,所述分度齿轮98套设在所述俯仰手轮轴91上且与所述俯仰手轮轴91键连接,所述分度齿轮98与所述分度蜗杆85相啮合,所述分度蜗杆85与所述内啮合蜗轮95相啮合,所述刻度转盘94与所述内啮合蜗轮95通过紧定螺钉连接,所述分度蜗杆85和所述内啮合蜗轮95分别与所述俯仰轴承座86固定连接。通过俯仰刻度机构能够实现对俯仰刻度的细分,使其俯仰显示精度在1弧分。In addition, the pitching mechanism also includes a pitching scale mechanism, and the pitching scale mechanism includes an inner sleeve 100, a scale ring 97, an indexing gear 98, an indexing worm 85, an internal meshing worm wheel 95 and a scale dial 94, wherein the inner sleeve 100 is set on the pitch handwheel shaft 91 and keyed to the pitch handwheel shaft 91, the scale ring 97 is set on the outside of the inner sleeve 100 and fixedly connected with the pitch bearing seat 86, the branch The index gear 98 is sleeved on the pitch handwheel shaft 91 and keyed to the pitch handwheel shaft 91, the index gear 98 is meshed with the index worm 85, and the index worm 85 is engaged with the inner The meshing worm gear 95 is meshed, and the scale turntable 94 is connected with the inner meshing worm wheel 95 through a set screw, and the indexing worm 85 and the inner meshing worm wheel 95 are respectively fixedly connected with the pitch bearing housing 86 . The subdivision of the pitch scale can be realized through the pitch scale mechanism, so that the pitch display accuracy is within 1 arc minute.
进一步来说,所述升降机构包括升降手轮传动机构、升降丝杠传动机构和升降导向机构。Further, the lifting mechanism includes a lifting hand wheel transmission mechanism, a lifting screw transmission mechanism and a lifting guide mechanism.
其中,所述升降手轮传动机构包括水平向设置的升降手轮轴79、设置在所述升降手轮轴79一端的升降手轮56、以及设置在所述升降手轮轴79另一端的水平锥齿轮83,其中所述水平锥齿轮83通过第三平键与所述升降手轮轴79连接,所述水平锥齿轮83与所述第三平键通过紧定螺钉82紧固连接,防止水平锥齿轮83沿轴向窜动。所述升降手轮56上设有升降手轮操作手柄80,所述升降手轮56通过手轮座81安装在所述右立柱31的侧面,所述升降手轮56通过第四平键与所述升降手轮轴79连接,所述升降手轮轴79分别穿过所述手轮座81和所述右立柱31安装于升降手轮轴承中,所述升降手轮轴承安装于升降丝杠轴承座6上,所述升降丝杠轴承座6与所述上框2相连。其中手轮座81通过螺钉固定于右立柱31上,使升降手轮56和右立柱31之间有一段距离,避免产生干涉。Wherein, the lifting handwheel transmission mechanism includes a lifting handwheel shaft 79 arranged horizontally, a lifting handwheel 56 arranged at one end of the lifting handwheel shaft 79, and a horizontal bevel gear 83 arranged at the other end of the lifting handwheel shaft 79 , wherein the horizontal bevel gear 83 is connected with the lifting hand wheel shaft 79 through the third flat key, and the horizontal bevel gear 83 is tightly connected with the third flat key through a set screw 82 to prevent the horizontal bevel gear 83 from moving along Axial movement. The lifting handwheel 56 is provided with a lifting handwheel operating handle 80, and the lifting handwheel 56 is installed on the side of the right column 31 through a handwheel seat 81. The lifting handwheel shaft 79 is connected, and the lifting handwheel shaft 79 is installed in the lifting handwheel bearing through the handwheel seat 81 and the right column 31 respectively, and the lifting handwheel bearing is installed in the lifting screw bearing seat 6 Above, the lifting screw bearing housing 6 is connected to the upper frame 2 . Wherein the handwheel seat 81 is fixed on the right column 31 by screws, so that there is a distance between the lifting hand wheel 56 and the right column 31 to avoid interference.
其中,所述升降丝杠传动机构包括竖直向设置的升降丝杠9、与所述升降丝杠9螺纹连接的升降托板20、以及设置在所述升降丝杠9上的竖直锥齿轮11,其中所述竖直锥齿轮11通过第五平键8与所述升降丝杠9连接,所述竖直锥齿轮11与所述水平锥齿轮83相啮合,所述竖直锥齿轮11上设有齿轮套84,所述齿轮套84通过铆钉与所述竖直锥齿轮11相连。所述升降丝杠9的上端安装于升降丝杠轴承5中,所述升降丝杠轴承5安装于所述升降丝杠轴承座6上,所述升降丝杠9的顶端安装有升降丝杠锁紧螺母4。所述升降托板20设有梯形内螺纹,所述升降托板20的梯形内螺纹与所述升降丝杠9的梯形外螺纹相适配。其中所述竖直锥齿轮11与齿轮套84采用铆接方式连接成一个整体,这样便于加工锥齿轮,也可以加长键槽长度,增大承受的扭矩范围。通过调节竖直锥齿轮11和上框2下表面的距离,防止竖直锥齿轮11旋转时与上框2下表面发生干涉。Wherein, the lifting screw transmission mechanism includes a vertically arranged lifting screw 9, a lifting pallet 20 threaded with the lifting screw 9, and a vertical bevel gear arranged on the lifting screw 9. 11, wherein the vertical bevel gear 11 is connected with the lifting screw 9 through the fifth flat key 8, the vertical bevel gear 11 is meshed with the horizontal bevel gear 83, and the vertical bevel gear 11 is A gear sleeve 84 is provided, and the gear sleeve 84 is connected with the vertical bevel gear 11 through a rivet. The upper end of the lifting screw 9 is installed in the lifting screw bearing 5, the lifting screw bearing 5 is installed on the lifting screw bearing seat 6, and the lifting screw lock is installed on the top of the lifting screw 9. Tighten the nut 4. The lifting pallet 20 is provided with a trapezoidal internal thread, and the trapezoidal internal thread of the lifting pallet 20 is matched with the trapezoidal external thread of the lifting screw 9 . Wherein the vertical bevel gear 11 and the gear sleeve 84 are connected as a whole by riveting, which is convenient for processing the bevel gear, and can also lengthen the length of the keyway to increase the range of the torsion. By adjusting the distance between the vertical bevel gear 11 and the lower surface of the upper frame 2, the vertical bevel gear 11 is prevented from interfering with the lower surface of the upper frame 2 when rotating.
所述升降丝杠轴承座6包括上部安装板和侧部安装板,所述上部安装板与所述侧部安装板相垂直,所述上部安装板与所述侧部安装板可以采用一体成型结构,也可以采用所述上部安装板与所述侧部安装板垂直连接的结构形式。其中所述上部安装板上设有用于安装所述升降丝杠轴承5的升降丝杠轴承安装部,所述升降丝杠轴承安装部设置在所述上框2的上侧,且所述升降丝杠轴承安装部通过连接件与所述上框2相连。所述侧部安装板上设有用于安装所述升降手轮轴承104的升降手轮轴承安装部,所述升降手轮轴承安装部悬设于所述右立柱31的内侧和所述上框2的下侧。升降丝杠轴承座6中的各轴承由挡圈和精密螺母前后定位。其中升降丝杠轴承座6通过采用长方形直角结构,两个面相互垂直,用一个零件作为两组轴承的安装座,结构紧凑且便于加工,易保证两组轴承的垂直度,进而保证升降运动的顺利进行。The lifting screw bearing seat 6 includes an upper mounting plate and a side mounting plate, the upper mounting plate is perpendicular to the side mounting plate, and the upper mounting plate and the side mounting plate can adopt an integrated structure , a structural form in which the upper mounting plate is vertically connected to the side mounting plate may also be adopted. Wherein the upper mounting plate is provided with a lifting screw bearing installation part for installing the lifting screw bearing 5, the lifting screw bearing installation part is arranged on the upper side of the upper frame 2, and the lifting screw The rod bearing mounting part is connected with the upper frame 2 through a connecting piece. The side mounting plate is provided with a lifting handwheel bearing installation part for installing the lifting handwheel bearing 104, and the lifting handwheel bearing installation part is suspended on the inner side of the right column 31 and the upper frame 2 the underside of the Each bearing in the lifting screw bearing seat 6 is positioned front and back by a retaining ring and precision nuts. Among them, the lifting screw bearing seat 6 adopts a rectangular right-angle structure, and the two surfaces are perpendicular to each other. One part is used as the mounting seat for two sets of bearings. The structure is compact and easy to process. went well.
其中,所述升降导向机构包括设置在所述左立柱16上的升降导向槽、设置在所述蜗杆座17上且与所述升降导向槽相配合的升降导轨39、以及设置在所述升降托板20上的燕尾槽、设置在所述右立柱31上且与所述燕尾槽相配合的燕尾导轨,其中在所述燕尾槽与所述燕尾导轨之间设有燕尾导轨镶条49。利用燕尾导轨镶条49调节右立柱31与升降托板20的相互位置、滑动的松紧以及间隙,这样左立柱16、蜗杆座17、主轴座15、升降拖板20、右立柱31通过升降导轨39、扇形蜗轮37、蜗杆36、俯仰导轨48的配合链接在一起,形成闭合的一体化结构,通过调整相互之间配合的间隙,达到升降、俯仰动作顺畅,同时又提高了部件整体的刚性,节省了空间,实现了既能升降,也能俯仰的功能,而且确保了主轴的升降和俯仰的形状位置精度。Wherein, the lifting guide mechanism includes a lifting guide groove arranged on the left column 16, a lifting guide rail 39 arranged on the worm seat 17 and matched with the lifting guide groove, and a lifting guide rail 39 arranged on the lifting bracket. The dovetail groove on the plate 20, the dovetail guide rail arranged on the right column 31 and matched with the dovetail groove, wherein a dovetail guide rail insert 49 is provided between the dovetail groove and the dovetail guide rail. Utilize the dovetail guide rail insert 49 to adjust the mutual position, sliding tightness and gap between the right column 31 and the lifting pallet 20, so that the left column 16, the worm seat 17, the main shaft seat 15, the lifting carriage 20, and the right column 31 pass through the lifting guide rail 39 , fan-shaped worm gear 37, worm 36, and pitching guide rail 48 are linked together to form a closed integrated structure. By adjusting the gap between each other, smooth lifting and pitching movements can be achieved, while the overall rigidity of the components is improved, saving energy. It saves space, realizes the function of both lifting and pitching, and ensures the shape and position accuracy of the lifting and pitching of the main shaft.
此外,所述升降机构还包括升降缓冲机构,所述升降缓冲机构包括竖直向设置的升降缓冲气缸27,所述升降缓冲气缸27的顶端通过圆柱销28与所述升降托板20连接,所述升降缓冲气缸27的底端通过销轴与支座连接,所述支座通过螺钉与所述右立柱31连接。In addition, the lifting mechanism also includes a lifting buffer mechanism, and the lifting buffer mechanism includes a vertically arranged lifting buffer cylinder 27, and the top of the lifting buffer cylinder 27 is connected to the lifting pallet 20 through a straight pin 28, so that The bottom end of the lifting buffer cylinder 27 is connected with the support through a pin shaft, and the support is connected with the right column 31 through screws.
主轴磨头装置在进行升降动作时,首先摇动升降手轮操作手柄80,通过升降手轮56带动升降手轮轴79和水平锥齿轮83旋转,进而将动力传递给与之啮合的竖直锥齿轮11,竖直锥齿轮11旋转带动升降丝杠9转动,而升降丝杠在轴向固定不动,与升降丝杠9螺纹配合的升降拖板20在右立柱31的燕尾导向作用下上下升降,此时俯仰手轮57不动,因此升降拖板20、主轴座15和蜗杆座17三者没有相对运动,又由于升降托板20上的俯仰导轨槽与主轴座15上的俯仰导轨48之间在竖直方向上的卡合关系,因此升降托板20带动主轴座15和蜗杆座17一起上下移动,此时设置在所述右立柱16上的升降导向槽也同时起导向作用。在此过程中,升降缓冲气缸27的缸体在升降拖板20的带动下上下移动,从而起到升降缓冲作用。When the main shaft grinding head device performs the lifting action, first shake the lifting handwheel operating handle 80, and the lifting handwheel 56 drives the lifting handwheel shaft 79 and the horizontal bevel gear 83 to rotate, and then transmits the power to the vertical bevel gear 11 meshing with it , the vertical bevel gear 11 rotates to drive the lifting screw 9 to rotate, and the lifting screw is fixed in the axial direction, and the lifting carriage 20 threaded with the lifting screw 9 is lifted up and down under the dovetail guidance of the right column 31. When the pitching hand wheel 57 does not move, so the lifting carriage 20, the main shaft seat 15 and the worm screw seat 17 do not move relative to each other. Engagement relationship in the vertical direction, so the lifting pallet 20 drives the main shaft seat 15 and the worm screw seat 17 to move up and down together, and the lifting guide groove arranged on the right column 16 also plays a guiding role at the same time. During this process, the cylinder body of the lifting and buffering cylinder 27 moves up and down under the drive of the lifting and lowering carriage 20, thereby playing the role of lifting and buffering.
综上所述,本实用新型提供的超硬刀具机械刃磨机床一体化主轴磨头装置,由上框、下框、左立柱和右立柱连接构成闭合的框架机构,在该框架机构中安装主轴机构,提升了主轴磨头的刚性,同时将升降机构和俯仰机构集成于该框架机构中,使得主轴机构在该框架机构中进行上下垂直升降运动以及俯仰运动,形成结构紧凑、高刚性的一体化主轴磨头装置,提升了主轴运动的平稳性和可靠性,进而提高了被加工超硬刀具的尺寸精度、形状和位置精度。In summary, the integrated spindle grinding head device of the superhard tool mechanical sharpening machine tool provided by the utility model is composed of the upper frame, the lower frame, the left column and the right column to form a closed frame mechanism, and the spindle is installed in the frame mechanism The mechanism improves the rigidity of the spindle grinding head, and at the same time integrates the lifting mechanism and the pitching mechanism into the frame mechanism, so that the spindle mechanism performs vertical lifting movement and pitching movement in the frame mechanism, forming a compact and highly rigid integration. The spindle grinding head device improves the stability and reliability of the spindle movement, thereby improving the dimensional accuracy, shape and position accuracy of the processed superhard tool.
最后应说明的是:以上实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的精神和范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present utility model, and are not intended to limit it; although the utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit of the technical solutions of the various embodiments of the present invention. and range.
Claims (10)
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| CN201621436439.XU CN206393366U (en) | 2016-12-23 | 2016-12-23 | A kind of mechanical cutter grinding machine integrated main shaft grinding head device of superhard cutter |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106736888A (en) * | 2016-12-23 | 2017-05-31 | 北京市电加工研究所 | A kind of superhard cutter machinery cutter grinding machine integrated main shaft grinding head device |
| CN109346985A (en) * | 2018-11-20 | 2019-02-15 | 国家电网有限公司 | Auxiliary device for safe disassembly and assembly of ground wire |
| CN114310502A (en) * | 2021-11-30 | 2022-04-12 | 姜堰经济开发区科创中心 | Main shaft pitching lifting device of diamond cutter edge grinding machine tool |
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2016
- 2016-12-23 CN CN201621436439.XU patent/CN206393366U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106736888A (en) * | 2016-12-23 | 2017-05-31 | 北京市电加工研究所 | A kind of superhard cutter machinery cutter grinding machine integrated main shaft grinding head device |
| CN109346985A (en) * | 2018-11-20 | 2019-02-15 | 国家电网有限公司 | Auxiliary device for safe disassembly and assembly of ground wire |
| CN114310502A (en) * | 2021-11-30 | 2022-04-12 | 姜堰经济开发区科创中心 | Main shaft pitching lifting device of diamond cutter edge grinding machine tool |
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Address after: 100191 Dimon building, B3 Huayuan Road, Haidian District, Beijing Patentee after: Beijing Electric Processing Research Institute Co.,Ltd. Address before: 100191 Dimon building, B3 Huayuan Road, Haidian District, Beijing Patentee before: BEIJING INSTITUTE OF ELECTRO-MACHINING |
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