CN206393165U - A kind of semi-automatic rotary riveting tool - Google Patents
A kind of semi-automatic rotary riveting tool Download PDFInfo
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Abstract
本实用新型公开了一种半自动旋转铆接工装,属于铆接工装技术领域。本实用新型包括压机、上模、下模、取料单元和电控单元,所述的上模与压机相连,该上模的下方设置有一分度单元,所述的分度单元包括气动分割器和分度盘,气动分割器带动分度盘在水平方向上旋转;所述的下模设置有多个,多个下模等间隔活动设置于分度盘上;所述的取料单元设置于分度单元侧边,取料单元吸取铆接完成后零件;所述的电控单元用于控制各机构协同动作。本实用新型可将两种或两种以上零件一次性铆接完成,同时完成上料,铆接,取料3个步骤,并且创造性的模块式设计,更换不同零件的铆接,只需更换上下模即可,扩广了设备的使用范围,提升了工作效率。
The utility model discloses a semi-automatic rotary riveting tool, which belongs to the technical field of riveting tooling. The utility model comprises a press, an upper die, a lower die, a material taking unit and an electric control unit. The upper die is connected with the press, and an indexing unit is arranged below the upper die. The indexing unit includes a pneumatic The divider and the index plate, the pneumatic divider drives the index plate to rotate in the horizontal direction; the lower mold is provided with multiple, and the plurality of lower molds are movable and arranged on the index plate at equal intervals; the reclaiming unit It is arranged on the side of the indexing unit, and the retrieving unit absorbs the riveted parts; the electronic control unit is used to control the coordinated action of various mechanisms. The utility model can complete the riveting of two or more parts at one time, and complete the three steps of feeding, riveting and retrieving at the same time, and the creative modular design can replace the riveting of different parts, only need to replace the upper and lower molds , expanding the scope of use of equipment and improving work efficiency.
Description
技术领域technical field
本实用新型涉及铆接工装技术领域,更具体的说,涉及一种半自动旋转铆接工装;本实用新型适用于低压断路器中两种零件的半自动化铆接,也可推广到类似的五金件半自动化铆接。The utility model relates to the technical field of riveting tooling, more specifically, relates to a semi-automatic rotary riveting tooling; the utility model is suitable for semi-automatic riveting of two parts in low-voltage circuit breakers, and can also be extended to semi-automatic riveting of similar hardware .
背景技术Background technique
铆接是产品工业生产过程中最常见的加工工艺之一,是将两件以上工件铆合在一起。随着我国电网改造的不断深入,低压断路器产品的需求量不断增加,为了保证供配电的安全性、可靠性、连续性,对断路器要求越来越高。低压断路器产品中有很多部件是由两个或多个零件铆接而成。Riveting is one of the most common processing techniques in the industrial production process of products, which is to rivet two or more workpieces together. With the continuous deepening of my country's power grid transformation, the demand for low-voltage circuit breaker products continues to increase. In order to ensure the safety, reliability and continuity of power supply and distribution, the requirements for circuit breakers are getting higher and higher. Many components in low-voltage circuit breaker products are riveted by two or more parts.
目前断路器生产行业中通常都是采用人工对断路器进行装配,员工手动上料,手工操作,铆接完成后再手动取出,放入周转盒。然而由于断路器零部件多、外形各异、装配工艺复杂,人工装配直接导致在装配过程中需要大量的劳动力,费时费力,生产效率低。且实际装配过程中,工人自身的熟练程度不同、装配习惯不同,会导致装配一致性和连贯性差的缺陷产生,直接影响装配质量。在国家战略中国制造2025的背景下,在大力提倡创新升级,提质增效的潮流中,为满足生产的需要,提高效率,设计一款符合铆接要求的工装设备显得非常必要。At present, in the circuit breaker production industry, the circuit breaker is usually assembled manually, and the staff manually loads the material and operates it manually. After the riveting is completed, it is manually taken out and put into the turnover box. However, due to the large number of circuit breaker parts, different shapes, and complex assembly process, manual assembly directly leads to the need for a large amount of labor in the assembly process, which is time-consuming and laborious, and the production efficiency is low. And in the actual assembly process, the proficiency of the workers themselves is different, and the assembly habits are different, which will lead to the defects of poor assembly consistency and continuity, which will directly affect the assembly quality. Under the background of the national strategy of Made in China 2025, in the trend of vigorously advocating innovation and upgrading, improving quality and efficiency, in order to meet the needs of production and improve efficiency, it is very necessary to design a tooling equipment that meets the riveting requirements.
经检索,中国专利申请号201110169318.9,申请日为2011年6月22日,发明创造名称为:断路器半自动辅助装配装置;该申请案公开了一种断路器半自动辅助装配装置,包括工作平台,所述工作平台上安装有由驱动装置驱动旋转的转盘,所述转盘上圆周间隔设有若干断路器组件预装配夹具;同时在工作平台上沿着转盘的旋转方向顺序布置有套管铆合装置、产品自动检测装置、螺丝自动装配装置和机械手取料装置,所述产品自动检测装置与螺丝自动装配装置电连接。该申请案提供的装置能够提高生产效率,提高产品的装配一致性和连贯性,从而实现断路器的工业半自动化生产。After searching, the Chinese patent application number 201110169318.9, the application date is June 22, 2011, and the name of the invention is: circuit breaker semi-automatic auxiliary assembly device; the application discloses a circuit breaker semi-automatic auxiliary assembly device, including a working platform, so A turntable driven by a driving device is installed on the working platform, and a number of circuit breaker assembly pre-assembly fixtures are arranged at intervals on the turntable; at the same time, casing riveting devices are arranged sequentially along the rotation direction of the turntable on the working platform , an automatic product detection device, an automatic screw assembly device and a manipulator retrieving device, wherein the automatic product detection device is electrically connected to the automatic screw assembly device. The device provided in this application can improve production efficiency, improve product assembly consistency and coherence, thereby realizing industrial semi-automatic production of circuit breakers.
中国专利号ZL 201521015437.9,授权公告日为2016年8月10日,发明创造名称为:一种自动铆接机;该申请案包括有主机箱、铆接转盘、铆接伺服电机、铆钉供料机构、进料机构、出料机构和电控箱;所述铆接转盘可转动地设于主机箱内的工作平台上,其盘面上设有若干个夹具;所述铆接伺服电机的驱动轴上设有铆接上模。工作时,操作员将进料机构输入的产品放置上料工位处的夹具后,铆接转盘转动、将产品运送至装钉工位,铆钉供料机构将铆钉装在产品上,接着铆接转盘继续转动、将产品运送至装钉工位后铆接伺服电机驱使铆接上模向下移动至与夹具接合、铆接,最后通过出料机构输出。该申请案可自动完成产品的铆接,减轻劳动强度和提高生产效率。China Patent No. ZL 201521015437.9, the authorized announcement date is August 10, 2016, and the name of the invention is: an automatic riveting machine; the application includes a main box, a riveting turntable, a riveting servo motor, a rivet feeding mechanism, a feeding mechanism, discharge mechanism and electric control box; the riveting turntable is rotatably arranged on the working platform in the main box, and several clamps are arranged on the disc surface; the drive shaft of the riveting servo motor is provided with a riveting upper die . When working, the operator puts the product input by the feeding mechanism on the fixture at the loading station, then the riveting turntable rotates and transports the product to the nailing station, the rivet feeding mechanism installs the rivets on the product, and then the riveting turntable continues After rotating and transporting the product to the nailing station, the riveting servo motor drives the riveting upper mold to move down to join with the fixture, riveting, and finally output through the discharge mechanism. The application can automatically complete the riveting of products, reduce labor intensity and improve production efficiency.
上述申请案均提供了能够提高生产效率的断路器辅助装配工装,但上述申请案结构设计有其特殊性和针对性,推广应用性不强;且尤其是第二个申请案,结构设计很复杂,制造成本较高,更不便于推广应用。The above applications all provide circuit breaker auxiliary assembly tooling that can improve production efficiency, but the structural design of the above applications has its own particularity and pertinence, and the promotion and application are not strong; and especially the second application, the structural design is very complicated , the manufacturing cost is higher, and it is more inconvenient to popularize and apply.
实用新型内容Utility model content
1.实用新型要解决的技术问题1. The technical problems to be solved by the utility model
本实用新型的目的在于克服现有断路器铆接装配工艺自动化程度低,费时费力且生产效率低的问题,提供了一种半自动旋转铆接工装;使用本实用新型的铆接工装,员工手动将零件放好,分度盘自动旋转,压机自动下压铆接,在铆接气缸自动铆接的同时,取料装置自动将铆接好的零件取出,员工在空工位上放入新的零件,也即放料,铆接,取料3个动作同时进行,大量的节约了时间,减轻了劳动强度,工作效率提升一倍以上。The purpose of the utility model is to overcome the problems of low automation, time-consuming and laborious and low production efficiency of the existing circuit breaker riveting assembly process, and provide a semi-automatic rotary riveting tool; using the riveting tool of the utility model, employees manually put the parts in place , the indexing plate rotates automatically, the press automatically presses down for riveting, while the riveting cylinder is automatically riveting, the retrieving device automatically takes out the riveted parts, and the staff puts new parts in the empty station, that is, discharging, The three actions of riveting and retrieving are carried out at the same time, which saves a lot of time, reduces labor intensity, and more than doubles the work efficiency.
2.技术方案2. Technical solution
为达到上述目的,本实用新型提供的技术方案为:In order to achieve the above object, the technical solution provided by the utility model is:
本实用新型的一种半自动旋转铆接工装,包括压机、上模、下模、取料单元和电控单元,所述的上模与压机相连,该上模的下方设置有一分度单元,所述的分度单元包括气动分割器和分度盘,气动分割器带动分度盘在水平方向上旋转;所述的下模设置有多个,多个下模等间隔活动设置于分度盘上;所述的取料单元设置于分度单元侧边,取料单元吸取铆接完成后零件;所述的电控单元用于控制各机构协同动作。A semi-automatic rotary riveting tool of the present invention includes a press, an upper die, a lower die, a material retrieving unit and an electric control unit. The upper die is connected to the press, and an indexing unit is arranged below the upper die. The indexing unit includes a pneumatic divider and an indexing plate, and the pneumatic divider drives the indexing plate to rotate in the horizontal direction; the lower mold is provided with a plurality of them, and the plurality of lower molds are movable at equal intervals on the indexing plate Above; the retrieving unit is set on the side of the indexing unit, and the retrieving unit absorbs the riveted parts; the electronic control unit is used to control the coordinated action of various mechanisms.
更进一步地,所述的分度盘上开设有定位孔,下模上设置有定位销,下模通过将定位销插入定位孔中固定于分度盘上。Furthermore, positioning holes are provided on the indexing plate, positioning pins are provided on the lower die, and the lower die is fixed on the indexing plate by inserting the positioning pins into the positioning holes.
更进一步地,所述的分度盘上开设有减重孔,该减重孔等间隔分布于分度盘上,且与下模间隔设置。Furthermore, the said indexing plate is provided with lightening holes, and the lightening holes are distributed on the indexing plate at equal intervals, and are spaced apart from the lower mold.
更进一步地,所述的取料单元包括支架、左右气缸、上下气缸、电磁吸铁和传感器,左右气缸固定于支架上,该左右气缸的活塞沿水平方向运动;所述的上下气缸固定于左右气缸的活塞端,上下气缸的活塞沿竖直方向运动;所述的电磁吸铁固定于上下气缸的活塞端;所述的传感器固定于支架靠近分度盘的一端。Furthermore, the said retrieving unit includes a bracket, a left and right cylinder, an up and down cylinder, an electromagnetic magnet and a sensor. The left and right cylinders are fixed on the bracket, and the pistons of the left and right cylinders move along the horizontal direction; The piston end of the cylinder and the piston of the upper and lower cylinders move in the vertical direction; the electromagnetic absorber is fixed on the piston end of the upper and lower cylinder; the sensor is fixed on the end of the bracket close to the indexing plate.
更进一步地,所述的下模的上表面开设有一凹槽,该凹槽中设置有两间隔设置的下顶针,在凹槽的两侧还对称设置了定位镶块;定位销设置于下模的两对角方向。Furthermore, the upper surface of the lower mold is provided with a groove, and two lower thimbles arranged at intervals are arranged in the groove, and positioning inserts are symmetrically arranged on both sides of the groove; the positioning pins are arranged on the lower mold. two diagonal directions of .
更进一步地,所述的上模包括上模柄、上挡板、上固定板、顶紧螺丝、预压弹簧和预压冲头,所述的顶紧螺丝穿过上模柄、上挡板和上固定板,所述的预压冲头伸出上固定板,顶紧螺丝和预压冲头之间设置预压弹簧。Furthermore, the upper mold includes an upper mold handle, an upper baffle plate, an upper fixing plate, a jacking screw, a preload spring and a preloading punch, and the described jacking screw passes through the upper mold handle, the upper baffle plate and the upper fixing plate, the preloading punch protrudes from the upper fixing plate, and a preloading spring is arranged between the tightening screw and the preloading punch.
3.有益效果3. Beneficial effect
采用本实用新型提供的技术方案,与已有的公知技术相比,具有如下显著效果:Compared with the existing known technology, the technical solution provided by the utility model has the following remarkable effects:
(1)本实用新型的一种半自动旋转铆接工装,其设计了分度单元,分度单元选取标准气动分割器,配上专门设计的分度盘面,通过气动分度,不仅精度高,力学结构稳定;且通过分度单元与其他机构的配合,实现了放料,铆接,取料3个动作同时进行,将原先由人工进行的较为分散的工序进行整合,形成连贯作业,工序整合后可以大大减少铆接工序所需消耗的时间,减轻了劳动强度,有效提升生产效率;(1) A semi-automatic rotary riveting tooling of the present utility model, which is designed with an indexing unit, the indexing unit is selected from a standard pneumatic divider, equipped with a specially designed indexing plate surface, through pneumatic indexing, not only high precision, but also mechanical structure Stable; and through the cooperation of the indexing unit and other mechanisms, the three actions of unloading, riveting, and retrieving are realized at the same time, and the relatively scattered processes originally carried out manually are integrated to form a coherent operation. After the integration of the process, it can be greatly improved. Reduce the time required for the riveting process, reduce labor intensity, and effectively improve production efficiency;
(2)本实用新型的一种半自动旋转铆接工装,其在分度盘上开设有定位孔,下模通过将定位销插入定位孔中固定于分度盘上,对应各种不同的待铆接零件只需更换对应的下模即可,便于适应生产调度,迅速、灵活更换不同下模,铆接加工不同零部件,整个工装的普遍适用性更强;(2) A semi-automatic rotary riveting tool of the present utility model, which has a positioning hole on the indexing plate, and the lower die is fixed on the indexing plate by inserting the positioning pin into the positioning hole, corresponding to various parts to be riveted It is only necessary to replace the corresponding lower mold, which is convenient to adapt to production scheduling, quickly and flexibly replace different lower molds, riveting and processing different parts, and the universal applicability of the whole tooling is stronger;
(3)本实用新型的一种半自动旋转铆接工装,其取料单元利用左右气缸和上下气缸带动电磁吸铁移动,再通过给电磁吸铁通电吸附铆接好的零件,将零件取走放入周转箱,采取气动和磁动复合设计,能够保证铆接好的零件被可靠吸附,及时从分度盘上被取走,进而保证了生产的连贯性;(3) A semi-automatic rotary riveting tooling of the present utility model, the retrieving unit uses the left and right cylinders and the upper and lower cylinders to drive the electromagnetic suction iron to move, and then energizes the electromagnetic suction iron to absorb the riveted parts, and the parts are taken away and put into the turnover The box adopts pneumatic and magnetic composite design, which can ensure that the riveted parts are reliably absorbed and removed from the indexing plate in time, thereby ensuring the continuity of production;
(4)本实用新型的一种半自动旋转铆接工装,其上、下模按磁轭和不锈钢支架的铆接特点设计,不仅能够保证一套模具即能适应两相反方向的零件铆接,又能适应至少两种尺寸型号的零件铆接;另一方面,其预压冲头、定位镶块的设计,也能够保证铆接过程中,零件被可靠固定,保证最终的铆接质量;(4) A semi-automatic rotary riveting tool of the present invention, the upper and lower molds are designed according to the riveting characteristics of the yoke and the stainless steel bracket, which can not only ensure that a set of molds can adapt to the riveting of parts in two opposite directions, but also can adapt to at least Parts of two sizes are riveted; on the other hand, the design of the pre-pressing punch and positioning insert can also ensure that the parts are reliably fixed during the riveting process and ensure the final riveting quality;
(5)本实用新型的一种半自动旋转铆接工装,员工手动将零件放好,分度盘自动旋转,压机自动下压铆接,在铆接气缸自动铆接的同时,取料装置自动将铆接好的零件取出,员工在空工位上放入新的零件,也即放料,铆接,取料3个动作同时进行,大量的节约了时间,减轻了劳动强度,工作效率提升一倍以上。(5) In the semi-automatic rotary riveting tooling of the present utility model, the employee puts the parts in place manually, the indexing plate rotates automatically, and the press automatically presses down for riveting. The parts are taken out, and the employees put new parts in the empty station, that is, the three actions of unloading, riveting, and retrieving are carried out at the same time, which saves a lot of time, reduces labor intensity, and more than doubles the work efficiency.
附图说明Description of drawings
图1为本实用新型的一种半自动旋转铆接工装的结构示意图;Fig. 1 is the structural representation of a kind of semi-automatic rotary riveting tool of the present utility model;
图2为本实用新型中上模的结构示意图;Fig. 2 is the structural representation of patrix in the utility model;
图3为本实用新型中上模的剖面结构示意图;Fig. 3 is the sectional structure schematic diagram of upper mold in the utility model;
图4为本实用新型中分度单元的结构示意图;Fig. 4 is the structural representation of the indexing unit in the utility model;
图5为本实用新型中分度盘的结构示意图;Fig. 5 is the structural representation of the index plate in the utility model;
图6中的(a)为一种脱扣器的结构示意图;图6中的(b)为实施例2需铆接零件的结构示意图;(a) in Fig. 6 is a structural schematic diagram of a release device; (b) in Fig. 6 is a structural schematic diagram of riveted parts in Embodiment 2;
图7为本实用新型中下模的结构示意图;Fig. 7 is the structural representation of lower die in the utility model;
图8为本实用新型中下模的使用状态示意图;Fig. 8 is a schematic diagram of the use state of the lower mold in the utility model;
图9为本实用新型中取料单元的结构示意图;Fig. 9 is a schematic structural view of the reclaiming unit in the utility model;
图10为传统铆接工艺流程图;Fig. 10 is a traditional riveting process flow chart;
图11为使用本实用新型的铆接工装后的工艺流程图。Fig. 11 is a flow chart of the process after using the riveting tooling of the present invention.
示意图中的标号:Labels in the diagram:
1、压机;2、上模;21、上模柄;22、上挡板;23、上固定板;24、固定销钉;25、顶紧螺丝;26、预压弹簧;27、预压冲头;3、分度单元;31、底板;32、气动分割器;321、分度气缸;33、分度盘;331、减重孔;332、定位孔;4、下模;41、下固定板;411、定位镶块;412、下顶针;413、让位槽;42、下挡板;43、定位销;5、取料单元;51、支架;52、左右气缸;53、上下气缸;54、电磁吸铁;55、传感器;6、工装框架;7、电控单元;81、磁轭;82、不锈钢支架;83、铆接点。1. Press machine; 2. Upper mold; 21. Upper mold handle; 22. Upper baffle; 23. Upper fixing plate; 24. Fixing pin; 25. Top tightening screw; 26. Preload spring; 27. Preload punch 3. Indexing unit; 31. Bottom plate; 32. Pneumatic divider; 321. Indexing cylinder; 33. Indexing plate; 331. Lightening hole; 332. Positioning hole; 4. Lower mold; 41. Lower fixing Plate; 411, positioning insert; 412, lower thimble; 413, give way groove; 42, lower baffle; 43, positioning pin; 5, retrieving unit; 51, bracket; 52, left and right cylinders; 54. Electromagnetic magnet; 55. Sensor; 6. Tooling frame; 7. Electronic control unit; 81. Magnetic yoke; 82. Stainless steel bracket; 83. Riveting point.
具体实施方式detailed description
为进一步了解本实用新型的内容,结合附图和实施例对本实用新型作详细描述。In order to further understand the content of the utility model, the utility model is described in detail in conjunction with the accompanying drawings and embodiments.
实施例1Example 1
为应对日益增长的产量和不断提升的用工成本,根据断路器产品铆接类零件种类多的特点,本实施例提供了一种半自动旋转铆接工装,本实施例的最终目的是使铆接工艺简化,员工仅需上料,其余动作全由设备自动完成,直接得到成品,且铆接质量可靠。In order to cope with the increasing output and rising labor costs, this embodiment provides a semi-automatic rotary riveting tool according to the characteristics of many types of riveting parts in circuit breaker products. The ultimate goal of this embodiment is to simplify the riveting process. It only needs to load the material, and the rest of the actions are automatically completed by the equipment, and the finished product can be obtained directly, and the riveting quality is reliable.
参看图1,本实施例的旋转铆接工装采用参数化建模,模块化设计。主要包括压机1、上模2、分度单元3、下模4、取料单元5、工装框架6和电控单元7。所述的工装框架6为钣金框架结构,采用标准C形折柱,角撑连接而成,搭建方便,成本低。工装框架6高度按一般员工坐姿设计,方便操作。所述的电控单元7设置于工装框架6操作台下方,该电控单元7采用PLC整体控制方式,控制压机1、分度单元3、取料单元5等各机构协同动作。Referring to Fig. 1, the rotary riveting tool of this embodiment adopts parametric modeling and modular design. It mainly includes a press 1, an upper die 2, an indexing unit 3, a lower die 4, a reclaiming unit 5, a tooling frame 6 and an electric control unit 7. The tooling frame 6 is a sheet metal frame structure, which is formed by standard C-shaped folding columns and corner braces, which is convenient for construction and low in cost. The height of the tooling frame 6 is designed according to the general employee's sitting posture, which is convenient for operation. The electric control unit 7 is arranged under the operating table of the tooling frame 6, and the electric control unit 7 adopts a PLC overall control mode to control the coordinated actions of various mechanisms such as the press machine 1, the indexing unit 3, and the retrieving unit 5.
所述的上模2与压机1相连,压机1设置于工装框架6的操作台上,上模2利用工段上的现有气缸,进行改造。该上模2的下方设置有一分度单元3,参看图4,所述的分度单元3选取标准气动分割器32,配上专门设计的分度盘33,气动分割器32设置于底板31上,气动分割器32的分度气缸321带动其内部的齿轮旋转,分度盘33则与气动分割器32的输出轴相连,气动分割器32带动分度盘33在水平方向上旋转,每一次旋转角度固定。The upper mold 2 is connected to the press 1, and the press 1 is arranged on the operating table of the tooling frame 6, and the upper mold 2 is transformed by utilizing the existing cylinder on the workshop section. An indexing unit 3 is arranged below the upper mold 2. Referring to FIG. 4, the indexing unit 3 selects a standard pneumatic divider 32 and is coupled with a specially designed indexing plate 33. The pneumatic divider 32 is arranged on the bottom plate 31 , the index cylinder 321 of the pneumatic divider 32 drives its internal gear to rotate, and the index plate 33 is connected with the output shaft of the pneumatic divider 32, and the pneumatic divider 32 drives the index plate 33 to rotate in the horizontal direction. The angle is fixed.
参看图5,所述的分度盘33为一圆盘结构,该分度盘33上开设有多个减重孔331和定位孔332,本实施例中下模4设置有6个,下模4上设置有定位销43,6个下模4均通过将定位销43插入定位孔332中,等间隔活动设置于分度盘33上。所述的减重孔331也等间隔分布于分度盘33上,且与下模4间隔设置。Referring to Fig. 5, the indexing plate 33 is a disc structure, and the indexing plate 33 is provided with a plurality of weight-reducing holes 331 and positioning holes 332. In this embodiment, there are six lower molds 4, and the lower mold Positioning pins 43 are arranged on the 4, and the six lower dies 4 are all arranged on the index plate 33 at equal intervals by inserting the positioning pins 43 into the positioning holes 332. The weight-reducing holes 331 are also equally spaced on the index plate 33 , and are spaced apart from the lower mold 4 .
本实施例在分度盘上开设有定位孔,下模通过将定位销插入定位孔中固定于分度盘上,对应各种不同的待铆接零件只需更换对应的下模即可,便于适应生产调度,迅速、灵活更换不同下模,铆接加工不同零部件,整个工装的普遍适用性更强。而等间隔开设减重孔331主要是为了减轻分度盘33的重量,便于气动分割器32带动分度盘33旋转,减少能量浪费,同时避免分度盘33过重导致旋转惯性较大,影响下模4的移动精度。In this embodiment, positioning holes are provided on the indexing plate, and the lower die is fixed on the indexing plate by inserting the positioning pins into the positioning holes. Corresponding to various parts to be riveted, it is only necessary to replace the corresponding lower die, which is easy to adapt Production scheduling, rapid and flexible replacement of different lower dies, riveting processing of different parts, the general applicability of the entire tooling is stronger. The weight reduction holes 331 at equal intervals are mainly to reduce the weight of the indexing plate 33, so that the pneumatic divider 32 can drive the indexing plate 33 to rotate, reduce energy waste, and avoid the large rotational inertia caused by the excessive weight of the indexing plate 33. The movement accuracy of the lower mold 4.
所述的取料单元5设置于分度单元3侧边,固定于工装框架6的操作台上,取料单元5用于吸取铆接完成后零件。参看图9,本实施例的取料单元5包括支架51、左右气缸52、上下气缸53、电磁吸铁54和传感器55,左右气缸52固定于支架51上,该左右气缸52的活塞沿水平方向运动;所述的上下气缸53固定于左右气缸52的活塞端,上下气缸53的活塞沿竖直方向运动;所述的电磁吸铁54固定于上下气缸53的活塞端;所述的传感器55固定于支架51靠近分度盘33的一端,该传感器55用于采集相关信号发送给电控单元7,便于电控单元7判断何时给电磁吸铁54通电,以及何时控制左右气缸52、上下气缸53运动。The retrieving unit 5 is arranged on the side of the indexing unit 3 and fixed on the operating table of the tooling frame 6. The retrieving unit 5 is used to absorb the riveted parts. Referring to Fig. 9, the retrieving unit 5 of the present embodiment includes a support 51, a left and right cylinder 52, an upper and lower cylinder 53, an electromagnetic magnet 54 and a sensor 55, and the left and right cylinders 52 are fixed on the support 51, and the pistons of the left and right cylinders 52 are aligned along the horizontal direction. Movement; described upper and lower cylinders 53 are fixed on the piston ends of left and right cylinders 52, and the pistons of up and down cylinders 53 move vertically; described electromagnetic absorbers 54 are fixed on the piston ends of upper and lower cylinders 53; described sensors 55 are fixed At the end of the bracket 51 close to the index plate 33, the sensor 55 is used to collect relevant signals and send them to the electronic control unit 7, so that the electronic control unit 7 can judge when to energize the electromagnetic magnet 54, and when to control the left and right cylinders 52, up and down. Cylinder 53 moves.
本实施例利用左右气缸和上下气缸带动电磁吸铁移动,再通过给电磁吸铁通电吸附铆接好的零件,将零件取走放入周转箱,采取气动和磁动复合设计,能够保证铆接好的零件被可靠吸附,及时从分度盘上被取走,进而保证了生产的连贯性。In this embodiment, the left and right cylinders and the upper and lower cylinders are used to drive the electromagnetic iron to move, and then the electromagnetic iron is energized to absorb the riveted parts, and the parts are taken away and put into the turnover box. The pneumatic and magnetic composite design can ensure the riveted parts The parts are reliably sucked and removed from the indexing table in time, thus ensuring the continuity of production.
参看图10和图11,在使用本实施例的旋转铆接工装之前,工作人员需手动放置待铆接零件,再启动铆机铆接零件,待铆接完成后,再把零件取出。工作人员操作步骤较多,且操作较复杂,效率不高。而使用本实施例的旋转铆接工装后,只需将根据待铆接零件结构特点设计的下模4通过定位销43固定于分度盘33上,工作人员手动将待铆接零件放好,控制分度盘33自动旋转,压机1带动上模2下移自动铆接,在自动铆接的同时,取料单元5自动将铆接好的零件取出,工作人员在空工位上放入新的零件,实现放料、铆接、取料3个动作同时进行的铆接工艺。如此大量的节约了时间,减轻了劳动强度,工作效率提升至少一倍以上。Referring to Fig. 10 and Fig. 11, before using the rotary riveting tool of this embodiment, the staff needs to manually place the parts to be riveted, then start the riveting machine to rive the parts, and take out the parts after the riveting is completed. There are many operating steps for the staff, and the operation is more complicated and the efficiency is not high. After using the rotary riveting tool of this embodiment, it is only necessary to fix the lower mold 4 designed according to the structural characteristics of the parts to be riveted on the index plate 33 through the positioning pin 43, and the staff manually put the parts to be riveted to control the indexing The disc 33 rotates automatically, and the press 1 drives the upper die 2 to move down for automatic riveting. At the same time as the automatic riveting, the retrieving unit 5 automatically takes out the riveted parts. It is a riveting process in which the three actions of material, riveting and reclaiming are carried out at the same time. Such a large amount of time is saved, labor intensity is reduced, and work efficiency is at least doubled.
实施例2Example 2
本实施例的一种半自动旋转铆接工装主要适用于如图6中的(b)所示铆接零件的加工。图6中的(a)所示为一种断路器产品中的核心部件------脱扣器,该脱扣器的连接板两侧均设置磁轭81,磁轭81与不锈钢支架82需通过铆接连为一体,且从图6中的(a)可以看出,连接板两侧的磁轭81与不锈钢支架82呈镜像对称。本实施例即要完成连接板两侧的磁轭81和不锈钢支架82的铆接加工在同一套模具上完成。为此,本实施例专门设计了一套上、下模,具体结构如下:The semi-automatic rotary riveting tool of this embodiment is mainly suitable for processing riveted parts as shown in (b) in FIG. 6 . (a) in Fig. 6 shows the core component of a circuit breaker --- the tripper, and the yoke 81 is arranged on both sides of the connecting plate of the tripper, and the yoke 81 and the stainless steel bracket 82 needs to be connected as a whole by riveting, and it can be seen from (a) in FIG. 6 that the yoke 81 on both sides of the connecting plate and the stainless steel bracket 82 are mirror images. In this embodiment, the riveting processing of the magnetic yoke 81 and the stainless steel bracket 82 on both sides of the connecting plate is completed on the same set of moulds. For this reason, a set of upper and lower molds are specially designed in this embodiment, and the specific structure is as follows:
参看图7和图8,本实施例的下模4包括下固定板41、下挡板42,下固定板41和下挡板42通过固定销钉连接,在下固定板41的上表面开设有一方形凹槽,该凹槽中设置有两间隔设置的下顶针412,两下顶针412的侧边还开设有让位槽413。在凹槽的两侧则对称设置了定位镶块411,该定位镶块411为一矩形条状凸起。所述的定位销43则设置于下模4的两对角方向,定位销43呈对角设置,有助于下模4的可靠固定。Referring to Fig. 7 and Fig. 8, the lower mold 4 of the present embodiment includes a lower fixing plate 41 and a lower baffle 42, the lower fixing plate 41 and the lower baffle 42 are connected by fixing pins, and a square concave is provided on the upper surface of the lower fixing plate 41. Groove, the groove is provided with two lower thimbles 412 arranged at intervals, and the side of the two lower thimbles 412 is also provided with a relief groove 413. Positioning inserts 411 are arranged symmetrically on both sides of the groove, and the positioning inserts 411 are rectangular strip-shaped protrusions. The positioning pins 43 are arranged at two opposite corners of the lower mold 4 , and the positioning pins 43 are arranged diagonally, which is helpful for the reliable fixing of the lower mold 4 .
本实施例在铆接连接板一侧的磁轭81与不锈钢支架82时,只需将将磁轭81放于下模4的凹槽中,并将不锈钢支架82放置于磁轭81上,磁轭81和不锈钢支架82间的铆接点83位于下顶针412上,不锈钢支架82的一支腿与下模4一侧的定位镶块411相扣合;在铆接连接板另一侧的磁轭81与不锈钢支架82时,将磁轭81、不锈钢支架82反方向放置,不锈钢支架82的支腿与下模4另一侧的定位镶块411相扣合,便可保证一套模具能适应两相反方向的零件铆接。又由于不同尺寸型号的脱扣器,其磁轭81和不锈钢支架82的大小虽有不同,但两铆接点83的间距需保持一致,所以本实施例设计方形凹槽的宽度要大于一组磁轭81和不锈钢支架82所占宽度的两倍,如此保证了本实施例的下模4能适应至少两种尺寸型号的零件铆接。In this embodiment, when riveting the magnetic yoke 81 and the stainless steel bracket 82 on one side of the connecting plate, only the magnetic yoke 81 needs to be placed in the groove of the lower die 4, and the stainless steel bracket 82 is placed on the magnetic yoke 81, and the magnetic yoke The riveting point 83 between 81 and the stainless steel bracket 82 is located on the lower thimble 412, and one leg of the stainless steel bracket 82 is engaged with the positioning insert 411 on one side of the lower mold 4; When the stainless steel bracket 82 is used, the magnetic yoke 81 and the stainless steel bracket 82 are placed in the opposite direction, and the legs of the stainless steel bracket 82 are engaged with the positioning insert 411 on the other side of the lower mold 4, so that a set of molds can be adapted to the two opposite directions. The parts are riveted. And because the releasers of different sizes and models have different sizes of the yoke 81 and the stainless steel bracket 82, the distance between the two riveting points 83 must be kept consistent, so the width of the square groove designed in this embodiment is larger than that of a set of magnetic yokes. The width of the yoke 81 and the stainless steel bracket 82 is twice as large, which ensures that the lower die 4 of this embodiment can be adapted to riveting parts of at least two sizes.
参看图2和图3,本实施例的上模2包括上模柄21、上挡板22、上固定板23、顶紧螺丝25、预压弹簧26和预压冲头27,所述的顶紧螺丝25穿过上模柄21、上挡板22和上固定板23,上固定板23为T型结构,上挡板22通过固定销钉24与上固定板23固定,所述的预压冲头27伸出上固定板23,顶紧螺丝25和预压冲头27之间设置预压弹簧26。Referring to Fig. 2 and Fig. 3, the upper mold 2 of the present embodiment includes an upper mold handle 21, an upper baffle plate 22, an upper fixing plate 23, a jacking screw 25, a preload spring 26 and a preload punch 27, the top The tightening screw 25 passes through the upper mold handle 21, the upper baffle plate 22 and the upper fixing plate 23, the upper fixing plate 23 is a T-shaped structure, the upper baffle plate 22 is fixed with the upper fixing plate 23 by the fixing pin 24, and the pre-press punching The head 27 stretches out from the upper fixing plate 23, and a pre-compression spring 26 is set between the tightening screw 25 and the pre-compression punch 27.
在铆接时,不锈钢支架82受定位镶块411限制在水平方向上不会移动,在上模2接触到铆接点83之前,预压冲头27已经抵靠在了两铆接点83之间,所以磁轭81和不锈钢支架82在竖直方向上也不会发生移动,预压冲头27、定位镶块411的设计,保证了铆接过程中,零件被可靠固定,最终的产品铆接质量好。During riveting, the stainless steel bracket 82 is limited by the positioning insert 411 and will not move in the horizontal direction. Before the upper die 2 touches the riveting point 83, the pre-pressing punch 27 has already abutted between the two riveting points 83, so The yoke 81 and the stainless steel bracket 82 will not move in the vertical direction. The design of the pre-pressing punch 27 and the positioning insert 411 ensures that the parts are reliably fixed during the riveting process, and the riveting quality of the final product is good.
另外,本实施例的上挡板22通过固定销钉24与上固定板23固定,下固定板41和下挡板42也通过固定销钉连接,可以通过拆装固定销钉实现快速组装、换模或者安装在不同压机或台式冲床上,大大方便了生产调度,也节省了模具开发制造成本。In addition, the upper baffle plate 22 of this embodiment is fixed to the upper fixing plate 23 through the fixing pins 24, and the lower fixing plate 41 and the lower baffle plate 42 are also connected through the fixing pins, so that fast assembly, mold change or installation can be realized by disassembling the fixing pins. On different presses or desktop punching machines, it greatly facilitates production scheduling and saves mold development and manufacturing costs.
使用本实施例的旋转铆接工装,实现半自动旋转铆接的工艺过程为:Using the rotary riveting tooling of this embodiment, the process of realizing semi-automatic rotary riveting is as follows:
步骤一、将下模4通过定位销43固定于分度盘33上,工作人员手动将磁轭81放于下模4的凹槽中,并将不锈钢支架82放置于磁轭81上,磁轭81和不锈钢支架82间的铆接点83位于下顶针412上,不锈钢支架82的一支腿与下模4一侧的定位镶块411相扣合;Step 1. Fix the lower mold 4 on the index plate 33 through the positioning pin 43. The staff manually put the yoke 81 in the groove of the lower mold 4, and place the stainless steel bracket 82 on the yoke 81. The yoke The riveting point 83 between 81 and the stainless steel bracket 82 is located on the lower thimble 412, and one leg of the stainless steel bracket 82 is engaged with the positioning insert 411 on one side of the lower mold 4;
步骤二、控制分度盘33自动旋转,压机1带动上模2下移自动铆接,在自动铆接的同时,取料单元5自动将铆接好的零件取出,工作人员在空工位上放入新的零件,实现放料、铆接、取料3个动作同时进行的铆接工艺;Step 2: Control the automatic rotation of the index plate 33, the press 1 drives the upper mold 2 to move down and automatically rivet, and at the same time of automatic riveting, the retrieving unit 5 automatically takes out the riveted parts, and the staff puts them in the empty station. The new parts realize the riveting process of discharging, riveting and retrieving at the same time;
步骤三、需铆接相反方向的磁轭81和不锈钢支架82时,将磁轭81、不锈钢支架82反方向放置,不锈钢支架82的支腿与下模4另一侧的定位镶块411相扣合,重复步骤二即可。Step 3: When the yoke 81 and the stainless steel bracket 82 in the opposite direction need to be riveted, place the yoke 81 and the stainless steel bracket 82 in the opposite direction, and the legs of the stainless steel bracket 82 are fastened with the positioning insert 411 on the other side of the lower mold 4 , repeat step 2.
以上示意性的对本实用新型及其实施方式进行了描述,该描述没有限制性,附图中所示的也只是本实用新型的实施方式之一,实际的结构并不局限于此。所以,如果本领域的普通技术人员受其启示,在不脱离本实用新型创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本实用新型的保护范围。The above schematically describes the utility model and its implementation, which is not restrictive, and what is shown in the accompanying drawings is only one implementation of the utility model, and the actual structure is not limited thereto. Therefore, if a person of ordinary skill in the art is inspired by it, and without departing from the purpose of the invention of the utility model, without creatively designing a structural mode and an embodiment similar to the technical solution, it shall belong to the utility model. protected range.
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CN106624727A (en) * | 2016-12-26 | 2017-05-10 | 江苏大全凯帆开关有限公司 | Semi-automatic rotary riveting fixture and riveting method thereof |
CN111351403A (en) * | 2020-03-31 | 2020-06-30 | 湖南神斧集团湘南爆破器材有限责任公司 | Electronic detonator chip leg wire riveting device |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN106624727A (en) * | 2016-12-26 | 2017-05-10 | 江苏大全凯帆开关有限公司 | Semi-automatic rotary riveting fixture and riveting method thereof |
CN111351403A (en) * | 2020-03-31 | 2020-06-30 | 湖南神斧集团湘南爆破器材有限责任公司 | Electronic detonator chip leg wire riveting device |
CN111351403B (en) * | 2020-03-31 | 2022-03-29 | 湖南神斧集团湘南爆破器材有限责任公司 | Electronic detonator chip leg wire riveting device |
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Address after: 212200 No.66 Daquan Road, Xinba Town, Yangzhong City, Zhenjiang City, Jiangsu Province Patentee after: Jiangsu Daquan Kaifan switch Co.,Ltd. Address before: 212200 No.66 Daquan Road, Xinba Town, Yangzhong City, Zhenjiang City, Jiangsu Province Patentee before: Jiangsu Daquan Kaifan Switch Co.,Ltd. |