CN206387014U - A kind of duct humidifier - Google Patents

A kind of duct humidifier Download PDF

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CN206387014U
CN206387014U CN201720035660.2U CN201720035660U CN206387014U CN 206387014 U CN206387014 U CN 206387014U CN 201720035660 U CN201720035660 U CN 201720035660U CN 206387014 U CN206387014 U CN 206387014U
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radiator
condenser
air
air duct
shell
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王健
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Nanjing Guorui Defense System Co Ltd
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CETC 14 Research Institute
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Abstract

本实用新型公开一种风道除湿机,包括:外壳,为一带法兰翻边的凹型结构,位于风道外侧;散热器,位于所述凹型结构内,固定在所述外壳上;半导体制冷器,位于所述散热器和冷凝器之间,包括散热面和制冷面,所述散热面与所述散热器接触,所述制冷面接触冷凝器,所述散热面和所述制冷面上均设有导热衬垫;所述冷凝器位于风道内,与所述半导体制冷器、所述散热器通过螺钉固定;风机,位于所述外壳上;所述半导体制冷器与所述散热器之间、所述半导体制冷器与所述冷凝器之间设有隔热层。本实用新型结构紧凑,体积小重量轻,极少占用风道体积,不影响风冷系统的运行,且运动部件少,可靠性高,不需要定期维护,非常适用于具有风道的风冷电子设备。

The utility model discloses an air duct dehumidifier, which comprises: a shell, which is a concave structure with flange flanges, and is located outside the air duct; a radiator, located in the concave structure, is fixed on the shell; a semiconductor refrigerator , located between the radiator and the condenser, including a heat dissipation surface and a cooling surface, the heat dissipation surface is in contact with the radiator, the cooling surface is in contact with the condenser, and both the heat dissipation surface and the cooling surface are provided with There is a thermal pad; the condenser is located in the air duct, and is fixed with the semiconductor refrigerator and the radiator by screws; the fan is located on the shell; between the semiconductor refrigerator and the radiator, the A thermal insulation layer is provided between the semiconductor refrigerator and the condenser. The utility model is compact in structure, small in size and light in weight, rarely occupies the volume of the air duct, does not affect the operation of the air-cooling system, has few moving parts, high reliability, and does not require regular maintenance, and is very suitable for air-cooled electronics with air ducts. equipment.

Description

一种风道除湿机An air duct dehumidifier

技术领域technical field

本实用新型涉及风冷技术领域,特别涉及一种风冷系统的风道除湿机。The utility model relates to the technical field of air cooling, in particular to an air duct dehumidifier of an air cooling system.

背景技术Background technique

目前,电子设备采用风冷系统的对其内部的电子元器件进行冷却的方式非常多,而且绝大多数是具有风道的闭式风冷系统。风冷系统的空气如果湿度较高,将对电子元器件的可靠工作产生消极影响,降低电子元器件的可靠性,甚至造成电子元器件短路烧毁。因此,采用风冷电子设备一般都要有除湿设备,需要对风道内的额空气进行除湿。At present, electronic equipment adopts air-cooling systems to cool its internal electronic components in many ways, and most of them are closed air-cooling systems with air ducts. If the humidity of the air in the air-cooling system is high, it will have a negative impact on the reliable operation of electronic components, reduce the reliability of electronic components, and even cause electronic components to be short-circuited and burned. Therefore, air-cooled electronic equipment generally requires dehumidification equipment, which needs to dehumidify the air in the air duct.

当前,市场上除湿设备主要有以下几种:一是采用压缩技术的除湿机,通过压缩机制冷使空气中的水分冷凝,排出系统之外,达到除湿目的,此类除湿机体积大,重量重,不适用于小型电子设备;二是采用吸湿技术的除湿机,通过吸湿材料吸收空气中的水汽,达到除湿的效果,但需要定期维护,在高湿地区使用时更换非常频繁,占用人力;三是采用膜式渗透技术的除湿机,但积重量大,设备复杂,可靠性低;还有一些电子设备上的除湿设备,虽然体积较小,但如果安装在风冷系统的风道中,将增大风冷系统循环的风阻,也不适合在风道中安装使用。At present, there are mainly the following types of dehumidification equipment on the market: one is the dehumidifier using compression technology, which condenses the moisture in the air through the refrigeration of the compressor and discharges it out of the system to achieve the purpose of dehumidification. This type of dehumidifier is large in size and heavy in weight. , not suitable for small electronic equipment; the second is the dehumidifier using hygroscopic technology, which absorbs water vapor in the air through hygroscopic materials to achieve the effect of dehumidification, but it needs regular maintenance, and it is very frequent to replace when used in high-humidity areas, which takes up manpower; It is a dehumidifier using membrane osmosis technology, but it has a large volume, complex equipment, and low reliability; there are also dehumidifiers on some electronic equipment. Although the volume is small, if installed in the air duct of the air cooling system, it will increase The air resistance of the circulation of the large air cooling system is not suitable for installation and use in the air duct.

因此,随着风冷电子设备向小型化、智能化、免维护的方向发展,亟需一种能够安装在风冷电子设备风道中的除湿机,来解决闭式风冷系统内空气的除湿问题。Therefore, with the development of air-cooled electronic equipment in the direction of miniaturization, intelligence, and maintenance-free, there is an urgent need for a dehumidifier that can be installed in the air duct of air-cooled electronic equipment to solve the problem of air dehumidification in the closed air-cooled system .

发明内容Contents of the invention

针对上述的难题,本实用新型提供一种风道除湿机,安装在风冷系统风道的侧壁,将风道内冷风中的湿空气冷凝、排出,通过冷风不断的循环,最终降低风道内空气的湿度,实现良好的除湿效果。In view of the above problems, the utility model provides an air duct dehumidifier, which is installed on the side wall of the air duct of the air cooling system, condenses and discharges the humid air in the cold air in the air duct, and finally reduces the air in the air duct through the continuous circulation of the cold air. Humidity, to achieve a good dehumidification effect.

一种风道除湿机,包括:外壳,为一带法兰翻边的凹型结构,位于风道外侧;散热器,位于所述凹型结构内,固定在所述外壳上;半导体制冷器,位于所述散热器和冷凝器之间,包括散热面和制冷面,所述散热面与所述散热器接触,所述制冷面接触冷凝器,所述散热面和所述制冷面上均设有导热衬垫;所述冷凝器位于风道内,与所述半导体制冷器、所述散热器通过螺钉固定;水槽,位于所述冷凝器下方,与所述散热器相连,所述水槽下连有排水管;风机,位于所述外壳上;冷凝罩,位于风道内,将所述冷凝器罩在其中,顶部有通风孔;所述半导体制冷器与所述散热器之间、所述半导体制冷器与所述冷凝器之间设有隔热层。An air duct dehumidifier, comprising: a housing, which is a concave structure with a flange flange, located outside the air duct; a radiator, located in the concave structure, fixed on the housing; a semiconductor refrigerator, located in the between the radiator and the condenser, including a heat dissipation surface and a cooling surface, the heat dissipation surface is in contact with the radiator, the cooling surface is in contact with the condenser, and both the heat dissipation surface and the cooling surface are provided with thermal pads The condenser is located in the air duct, and is fixed with the semiconductor refrigerator and the radiator by screws; the water tank is located below the condenser and is connected with the radiator, and a drain pipe is connected under the water tank; the fan , located on the shell; condensation cover, located in the air duct, covering the condenser in it, with ventilation holes on the top; between the semiconductor refrigerator and the radiator, between the semiconductor refrigerator and the condensation There is an insulating layer between the devices.

所述散热器为翅片型,翅片朝向风机一侧。The heat sink is finned, and the fins face to the side of the fan.

所述冷凝器为翅片型,翅片朝向风道内侧。The condenser is finned, and the fins face the inside of the air duct.

所述风机为两个,分别位于所述外壳的上半部和下半部。There are two fans, which are respectively located in the upper half and the lower half of the casing.

所述冷凝罩顶部为斜面。The top of the condensation hood is inclined.

还包括滤芯,由过滤网卷起制成,塞在所述排水管内。It also includes a filter element, which is made by rolling up a filter net and plugged in the drain pipe.

本实用新型结构紧凑,体积小重量轻,极少占用风道体积,不影响风冷系统的运行,且运动部件少,可靠性高,不需要定期维护,非常适用于具有风道的风冷电子设备;很好的解决了风道内空气除湿的难题,也可以作为已有除湿设备的一种辅助措施和备份设备,进一步降低风道内空气的湿度;本实用新型可以在采用风道的闭式风冷电子设备上广泛使用,特别适合用于风冷系统等湿度要求高、结构尺寸受限制、维护不方便的场合。The utility model is compact in structure, small in size and light in weight, rarely occupies the volume of the air duct, does not affect the operation of the air-cooling system, has few moving parts, high reliability, and does not require regular maintenance, and is very suitable for air-cooled electronics with air ducts. equipment; it solves the problem of air dehumidification in the air duct very well, and can also be used as an auxiliary measure and backup equipment for the existing dehumidification equipment to further reduce the humidity of the air in the air duct; the utility model can be used in closed air ducts Widely used in cold electronic equipment, especially suitable for air-cooled systems and other occasions with high humidity requirements, limited structural size, and inconvenient maintenance.

附图说明Description of drawings

图1为本实用新型风道除湿机一实施例结构示意图;Fig. 1 is a structural schematic diagram of an embodiment of an air duct dehumidifier of the present invention;

图2为图1中实施例的局部结构图;Fig. 2 is the partial structural diagram of the embodiment among Fig. 1;

附图标记说明:Explanation of reference signs:

1—外壳、2—散热器、3—风机、4—半导体制冷器、5—冷凝器、6—冷凝罩、7—水槽、8—排水管、9—密封圈、10—密封垫、11—非金属螺钉、12—隔热层、13—导热衬垫、14—滤芯。1—shell, 2—radiator, 3—fan, 4—semiconductor refrigerator, 5—condenser, 6—condensing cover, 7—sink, 8—drain pipe, 9—sealing ring, 10—gasket, 11— Non-metallic screw, 12—heat insulation layer, 13—heat conduction gasket, 14—filter element.

具体实施方式detailed description

为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.

风道除湿机包括:外壳1、散热器2、风机3(两只)、半导体制冷器4、冷凝器5、冷凝罩6、水槽7、排水管8、密封圈9、密封垫10、非金属螺钉11、隔热材料12、导热衬垫13及滤芯14等。The air duct dehumidifier includes: shell 1, radiator 2, fan 3 (two), semiconductor refrigerator 4, condenser 5, condensation cover 6, water tank 7, drain pipe 8, sealing ring 9, gasket 10, non-metallic Screws 11, heat insulating material 12, heat conducting gasket 13, filter element 14, etc.

安装除湿机的风冷系统的风道上设置有方形孔,除湿机的冷凝罩6、冷凝器5、半导体制冷器4、水槽7、排水管8等通过方形孔伸入到风道内部,其他器件,如散热器2、外壳1、风机3等在风道外侧。除湿机外壳1翻边尺寸大于方形孔开孔尺寸,因此,散热器2完全盖住风道的方形开孔,并通过螺丝将翻边与风道紧密连接,从而实现风道的内外隔离。The air duct of the air-cooling system where the dehumidifier is installed is provided with a square hole. The condensation cover 6, condenser 5, semiconductor refrigerator 4, water tank 7, and drain pipe 8 of the dehumidifier extend into the air duct through the square hole. Other components , such as radiator 2, shell 1, fan 3, etc. outside the air duct. The size of the flanging of the dehumidifier shell 1 is larger than the size of the opening of the square hole. Therefore, the radiator 2 completely covers the square opening of the air duct, and the flanging is tightly connected with the air duct by screws, thereby realizing the isolation of the inside and outside of the air duct.

除湿机的外壳1是采用不锈钢板制成的凹型结构,位于风道外侧,具有法兰翻边,安装在风冷系统的风道侧壁上,在外壳1与风道之间设置了密封垫10,除湿机的其他器件均直接或间接安装在外壳1上。外壳1右侧板中间位置有两个开孔,两只风机3上下布置,安装在开孔处。散热器2为翅片型散热器2,安装并固定在外壳1凹型内部,通过两侧的螺钉与外壳1固定,散热器2的翅片朝向风机3一侧。冷凝器5为翅片型冷凝器5,位于风道内部,通过非金属螺钉11安装在散热器2底板上,冷凝器5的翅片朝向风道内侧。半导体制冷器4位于在散热器2和冷凝器5之间,被冷凝器5紧紧压在散热器2上。半导体制冷器4的制冷面与冷凝器5相连,散热面与散热器2相连,在半导体制冷器4的两侧、与散热器2和冷凝器5的接触面均有导热衬垫13,而在半导体制冷器4的周围、散热器2与冷凝器5之间设置了隔热层12。冷凝罩6位于冷凝器5的左侧,并将冷凝器5罩在其中,冷凝罩6的顶部为斜面,并且斜面上有若干通风孔。水槽7安装在散热器2上,位于冷凝器5下方,水槽7内部有腔体,底部有排水孔。排水管8一端连接在水槽7底部的开孔处,另一端穿过风道侧壁,排水管8穿过风道的地方设置了密封圈9。滤芯14由一种过滤网卷成,塞在冷凝水管上。The shell 1 of the dehumidifier is a concave structure made of stainless steel plate. It is located outside the air duct and has a flange flange. It is installed on the side wall of the air duct of the air cooling system, and a gasket is set between the shell 1 and the air duct. 10. Other components of the dehumidifier are installed on the shell 1 directly or indirectly. There are two openings in the middle of the right side plate of the casing 1, and two fans 3 are arranged up and down and installed in the openings. The radiator 2 is a finned radiator 2, installed and fixed inside the concave shape of the casing 1, and fixed to the casing 1 by screws on both sides, and the fins of the radiator 2 face the side of the fan 3. The condenser 5 is a finned condenser 5, which is located inside the air duct, and is mounted on the bottom plate of the radiator 2 through non-metallic screws 11, and the fins of the condenser 5 face the inside of the air duct. The semiconductor refrigerator 4 is located between the radiator 2 and the condenser 5, and is pressed tightly on the radiator 2 by the condenser 5. The refrigerating surface of semiconductor refrigerator 4 links to each other with condenser 5, and the heat dissipation surface links to each other with radiator 2, and all have heat conduction liner 13 on the both sides of semiconductor refrigerator 4, with the contact surface of radiator 2 and condenser 5, and in A heat insulating layer 12 is arranged around the semiconductor refrigerator 4 and between the radiator 2 and the condenser 5 . The condensation cover 6 is located on the left side of the condenser 5 and covers the condenser 5 therein. The top of the condensation cover 6 is an inclined plane, and several ventilation holes are arranged on the inclined plane. The water tank 7 is installed on the radiator 2 and is located below the condenser 5. The water tank 7 has a cavity inside and a drain hole at the bottom. One end of the drain pipe 8 is connected to the opening at the bottom of the water tank 7 , the other end passes through the side wall of the air duct, and a sealing ring 9 is provided where the drain pipe 8 passes through the air duct. The filter element 14 is rolled up by a kind of screen mesh, plugged on the condensate pipe.

下面对本风道除湿机的工作原理进行说明。The working principle of this air duct dehumidifier will be described below.

除湿机接通12V直流电后,制冷器和两只风机3开始工作。半导体制冷器4通电后产生制冷量,其制冷侧与冷凝器5接触,使冷凝器5的温度降低。风冷系统风道中的不断循环的空气,通过冷凝罩6顶部的开孔进入冷凝罩6内,与冷凝器5接触,湿空气掠过低温的冷凝器5的表面后,水汽在冷凝器5表面凝结,形成水滴,滴入水槽7中,干空气排出冷凝罩6,重新回到风道中,而水槽7将冷凝水汇集后通过排水管8排出到风道以外。由于风冷系统中的空气在循环时,总有一定比例的空气进入冷凝罩6被除湿,通过不断的循环不断的除湿,最终使整个风冷系统中的空气的湿度不断降低,而且工作时间越长,除湿效果越好。半导体制冷器4的散热侧与散热器2接触,热量传递给散热器2,最终通过风机3,将热量排出到外界环境中去。After the dehumidifier was connected to the 12V direct current, the refrigerator and the two fans 3 started to work. After the semiconductor refrigerator 4 is energized, it generates cooling capacity, and its cooling side is in contact with the condenser 5 to lower the temperature of the condenser 5 . The continuously circulating air in the air duct of the air-cooling system enters the condensation cover 6 through the opening at the top of the condensation cover 6 and contacts the condenser 5. After the moist air passes over the surface of the low-temperature condenser 5, the water vapor flows on the surface of the condenser 5. Condensation forms water droplets, drips into the water tank 7, the dry air is discharged from the condensation cover 6, and returns to the air duct, and the water tank 7 collects the condensed water and discharges it out of the air duct through the drain pipe 8. Because the air in the air-cooling system is circulating, there is always a certain proportion of air entering the condensing cover 6 to be dehumidified. Through continuous dehumidification through continuous circulation, the humidity of the air in the entire air-cooling system is finally reduced, and the longer the working time The longer, the better the dehumidification effect. The heat dissipation side of the semiconductor refrigerator 4 is in contact with the radiator 2, the heat is transferred to the radiator 2, and finally the heat is discharged to the external environment through the fan 3.

本实例中,通过计算,优化了冷凝罩6顶面的角度为30°角,尽可能的减小对风冷系统的阻力,优化了冷凝罩6顶部的开孔率为40%、开孔直径为8mm,控制进入冷凝罩6内的空气量,确保冷凝器5具有较低的温度,采取以上措施后,经过试验测试,达到了较好的除湿效果;采用了可压缩的导热衬垫13,可以减小接触热阻,加强传热效果;采用了非金属螺钉11,隔绝了冷凝器5和散热器2之间通过螺钉传热的途径,减小了制冷量的损失;采用了隔热材料12,填充了冷凝器5和散热器2之间的空气,减小了热量传递,也减小了制冷量的损失;冷凝罩6顶部进风、底部出风的上进下出的空气流向,使风向和冷凝水的流向一致,有利于冷凝水的凝结和排出。以上所述措施的实施,提高了除湿机的除湿能力。本实例中,外壳1翻边与风道之间设置了密封垫10,排水管8与风道开孔之间设置了密封圈9,实现了闭式风冷系统风道的密封;在排水管8末端设置了滤芯14,既能够使冷凝水顺利流出,又防止异物进入。In this example, by calculation, the angle of the top surface of the condensation cover 6 is optimized to be 30°, the resistance to the air cooling system is reduced as much as possible, and the opening ratio of the top of the condensation cover 6 is 40%, and the diameter of the opening is optimized. 8mm, to control the amount of air entering the condensation cover 6, to ensure that the condenser 5 has a lower temperature. After taking the above measures, through experiments and tests, a better dehumidification effect has been achieved; a compressible thermal pad 13 is adopted, It can reduce the contact thermal resistance and enhance the heat transfer effect; the non-metallic screw 11 is used to isolate the heat transfer path between the condenser 5 and the radiator 2 through the screw, and the loss of cooling capacity is reduced; the heat insulating material is used 12. The air between the condenser 5 and the radiator 2 is filled, which reduces the heat transfer and the loss of cooling capacity; the air flow direction of the top of the condensing cover 6 and the bottom of the air flow in and out, so that The wind direction is consistent with the flow direction of condensed water, which is conducive to the condensation and discharge of condensed water. The implementation of the above-mentioned measures has improved the dehumidification capacity of the dehumidifier. In this example, a sealing gasket 10 is provided between the flange of the shell 1 and the air duct, and a sealing ring 9 is provided between the drain pipe 8 and the opening of the air duct, so as to realize the sealing of the air duct of the closed air-cooling system; 8. A filter element 14 is provided at the end, which not only enables the condensed water to flow out smoothly, but also prevents foreign matter from entering.

本实施例无冷凝风机,减少了运动部件数量,提高了可靠性;采用半导体制冷方法,体积小,重量轻,噪声低;通过冷凝罩引风角度合理的优化设计,在不影响风冷系统循环阻力的情况下,最大限度的提高了除湿能力;控制简单,可靠性高,维护方便;具有良好的环境适应性,达到IP55的防护等级,并且能够满足高温高湿等恶劣的环境条件。This embodiment has no condensing fan, which reduces the number of moving parts and improves reliability; adopts the semiconductor refrigeration method, which is small in size, light in weight, and low in noise; through the reasonable optimization design of the condensing cover angle, it does not affect the circulation of the air cooling system. In the case of resistance, the dehumidification capacity is maximized; the control is simple, the reliability is high, and the maintenance is convenient; it has good environmental adaptability, reaches the protection level of IP55, and can meet harsh environmental conditions such as high temperature and high humidity.

本实用新型方案所公开的技术手段不仅限于上述实施方式所公开的技术手段,还包括由以上技术特征任意组合所组成的技术方案。The technical means disclosed in the solution of the utility model are not limited to the technical means disclosed in the above embodiments, but also include technical solutions composed of any combination of the above technical features.

Claims (6)

1. a kind of duct humidifier, it is characterised in that including:Shell, is the concave structure of a flanged flange, outside air channel Side;Radiator, in the concave structure, is fixed on the housing;Semiconductor cooler, positioned at the radiator and cold Between condenser, including radiating surface and chill surface, the radiating surface is contacted with the radiator, the chill surface contact condenser, Chill bar is equipped with the radiating surface and the chill surface;The condenser is located in air channel, with the semiconductor refrigerating Device, the radiator are fixed by screw;Tank, below the condenser, is connected, under the tank with the radiator It is connected with drainpipe;Blower fan, on the shell;Condensing cover, in air channel, the condenser is covered on wherein, top has Air vent;It is provided between the semiconductor cooler and the radiator, between the semiconductor cooler and the condenser Thermal insulation layer.
2. duct humidifier according to claim 1, it is characterised in that:The radiator is fin-type, and fin is towards wind Machine side.
3. duct humidifier according to claim 1 or 2, it is characterised in that:The condenser is fin-type, fin direction On the inside of air channel.
4. duct humidifier according to claim 1, it is characterised in that:The blower fan is two, respectively positioned at described outer The first half of shell and lower half.
5. duct humidifier according to claim 1, it is characterised in that:It is inclined-plane at the top of the condensing cover.
6. duct humidifier according to claim 1, it is characterised in that:Also include filter core, rolled and be made by screen pack, fill in In the drainpipe.
CN201720035660.2U 2017-01-12 2017-01-12 A kind of duct humidifier Active CN206387014U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108449922A (en) * 2018-04-19 2018-08-24 湖南智热技术股份有限公司 The dehumanization method of duct humidifier and electrical cabinet
CN117346239A (en) * 2023-10-16 2024-01-05 中国电子科技集团公司第十四研究所 A semiconductor dehumidifier that can adapt to the inclination angle of the installation surface

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108449922A (en) * 2018-04-19 2018-08-24 湖南智热技术股份有限公司 The dehumanization method of duct humidifier and electrical cabinet
CN108449922B (en) * 2018-04-19 2024-04-05 湖南智热技术股份有限公司 Air duct dehumidifier and dehumidification method of electric cabinet
CN117346239A (en) * 2023-10-16 2024-01-05 中国电子科技集团公司第十四研究所 A semiconductor dehumidifier that can adapt to the inclination angle of the installation surface

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