CN206386368U - A thin plate riveting nut device - Google Patents
A thin plate riveting nut device Download PDFInfo
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- CN206386368U CN206386368U CN201621426842.4U CN201621426842U CN206386368U CN 206386368 U CN206386368 U CN 206386368U CN 201621426842 U CN201621426842 U CN 201621426842U CN 206386368 U CN206386368 U CN 206386368U
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Abstract
Description
技术领域technical field
本实用新型涉及铆压装置技术领域,尤其是指一种薄板铆装螺母装置。The utility model relates to the technical field of riveting devices, in particular to a thin plate riveting nut device.
背景技术Background technique
在电话、平板电脑、IPAD及MP4等电子产品的生产中,通常需要生产钣金件作为安装板、框架等的片状小型工件。这些工件一般作为安装的主架,在整个电子产品的装配过程中,先在工件的安装孔内压入螺母,后期装配时,可以用螺钉把其他组件直接固定在该工件上,便于后期的装配。In the production of electronic products such as telephones, tablet computers, IPADs, and MP4s, it is usually necessary to produce sheet metal parts as small sheet-shaped workpieces such as mounting plates and frames. These workpieces are generally used as the main frame for installation. During the entire assembly process of electronic products, nuts are first pressed into the mounting holes of the workpiece. During later assembly, other components can be directly fixed on the workpiece with screws, which is convenient for later assembly. .
例如,在手机壳内设有一层用于固定安装线路板的的固定薄板,它需要经过冲压成型和铆压螺母。固定薄板主要是轻薄钢板,现有的传统加工方式是在成型后的板上冲孔,然后铆压螺母;其操作步骤是:先将冲孔后的轻薄钢板放置于铆压治具上,然后将用手将螺母对准放到轻薄钢板的螺丝孔处。这样的人工操作安装方式,其装配效率低下,人工成本高,其效率依然很低,不能满足生产的需求,另外采用人工上料,不仅使得铆压机器停留装配螺母时间较长,而且工人劳动强度大,存在生产安全隐患。For example, there is a fixed thin plate for fixing and installing the circuit board in the mobile phone case, which needs to be punched and riveted into nuts. The fixed thin plate is mainly a light and thin steel plate. The existing traditional processing method is to punch holes on the formed plate, and then rivet the nuts; the operation steps are: first place the punched light and thin steel plate on the riveting jig, and then Align the nuts by hand into the screw holes in the light sheet steel. Such a manual installation method has low assembly efficiency and high labor costs, and its efficiency is still very low, which cannot meet the needs of production. In addition, manual feeding not only makes the riveting machine stay for a long time to assemble the nut, but also increases the labor intensity of the workers. Large, there are potential safety hazards in production.
实用新型内容Utility model content
本实用新型针对现有技术的问题提供一种薄板铆装螺母装置。The utility model provides a thin plate riveting nut device aiming at the problems of the prior art.
为了解决上述技术问题,本实用新型采用如下技术方案:In order to solve the above technical problems, the utility model adopts the following technical solutions:
一种薄板铆装螺母装置,包括有操控机台,所述操控机台的上端面安装有龙门支架,所述龙门支架的上方垂直安装有铆压气缸,龙门支架的下方中间设置有与铆压气缸的伸缩杆相连的铆压板,所述铆压板的底部可拆卸安装用于压紧螺母的铆压柱,所述操控机台在压板的正下方设置有可预装螺母及薄板的互换型铆压治具,所述互换型铆压治具的外侧设有治具定位框,治具定位框的中间设有一根倒V型定位条,互换型铆压治具的底部设有V型定位槽;在铆压前,所述互换型铆压治具沿着倒V型定位条的方向安装于治具定位框内。A device for riveting nuts on a thin plate, comprising a control platform, a gantry bracket is installed on the upper surface of the control platform, a riveting cylinder is installed vertically above the gantry bracket, and a riveting pressure cylinder is installed in the middle of the bottom of the gantry bracket. The riveting plate connected to the expansion rod of the cylinder, the bottom of the riveting plate can be detachably installed with the riveting column used for pressing the nut, and the control machine is provided with an interchangeable type that can be pre-installed with nuts and thin plates directly under the pressing plate Riveting jig, the outer side of the interchangeable riveting jig is provided with a jig positioning frame, the middle of the jig positioning frame is provided with an inverted V-shaped positioning strip, and the bottom of the interchangeable riveting jig is provided with a V Type positioning groove; before riveting, the interchangeable riveting fixture is installed in the fixture positioning frame along the direction of the inverted V-shaped positioning strip.
其中,所述龙门支架的前方设有一组红外光栅器,所述红外光栅器垂直安装于操控机台上,用于紧急控制该铆压气缸立刻停止动作。Wherein, a group of infrared grating devices is arranged in front of the gantry bracket, and the infrared grating devices are vertically installed on the control machine platform, and are used for urgently controlling the riveting cylinder to stop immediately.
其中,所述互换型铆压治具包括有治具盖板和治具底板,所述治具底板上设置有多根薄板定位针,薄板定位针的下端镶嵌入治具底板内,所述治具盖板上开设有若干个供铆压柱穿过的铆压通孔。Wherein, the interchangeable riveting jig includes a jig cover plate and a jig bottom plate, and a plurality of sheet positioning pins are arranged on the jig bottom plate, and the lower ends of the sheet positioning pins are embedded in the jig bottom plate. A plurality of riveting through holes for the riveting columns to pass through are opened on the jig cover plate.
进一步的,所述治具底板的前端部有便于用手拿取治具的手柄,所述手柄呈T型结构,所述手柄的横向连接端与治具底板固定连接;所述治具盖板的上面固定安装有盖板提手,所述盖板提手上设有多根锁紧螺钉,盖板提手通过锁紧螺钉与治具盖板固定连接。Further, the front end of the jig bottom plate has a handle that is convenient for taking the jig by hand, the handle is in a T-shaped structure, and the transverse connection end of the handle is fixedly connected to the jig bottom plate; the jig cover plate A cover plate handle is fixedly installed on the top of the cover plate, and a plurality of locking screws are arranged on the cover plate handle, and the cover plate handle is fixedly connected with the fixture cover plate through the locking screws.
其中,所述治具定位框的下方设置有治具支撑板,所述治具支撑板固定安装于操控机台的上端面;所述铆压板的四个角均设置有可调整铆压高度的调节螺栓,所述调节螺栓与铆压板之间还设有锁紧螺母。Wherein, a jig support plate is provided below the jig positioning frame, and the jig support plate is fixedly installed on the upper surface of the control machine; four corners of the riveting plate are provided with adjustable riveting height. An adjusting bolt, and a locking nut is also arranged between the adjusting bolt and the riveting plate.
其中,所述铆压板的左右两端分别设置有导向套和从导向套中穿过的导向柱,所述导向套镶嵌设于铆压板上,所述导向柱垂直设于龙门支架内。Wherein, the left and right ends of the riveting plate are respectively provided with guide sleeves and guide columns passing through the guide sleeves, the guide sleeves are inlaid on the riveting plate, and the guide columns are vertically arranged in the gantry bracket.
其中,所述龙门支架的后端面安装有与进气管相连接的气压表,所述操控机台的侧边安装有与气压表相连接的时间继电器。Wherein, a barometer connected to the intake pipe is installed on the rear end surface of the gantry bracket, and a time relay connected to the barometer is installed on the side of the control platform.
本实用新型的有益效果:The beneficial effects of the utility model:
本实用新型提供了一种薄板铆装螺母装置,在铆压作业时,将已装有薄板及螺母的互换型铆压治具放置于治具定位框中,通过操控机台控制铆压气缸向下伸,铆压板随铆压气缸的伸缩杆下降,铆压柱将螺母铆压入薄板中;当铆压完毕后铆压板上升,用手取出已铆压的互换型铆压治具,接着将需要铆压的另一个互换型铆压治具放入治具定位框中进行铆压。使用本实用新型进行铆压,其铆压精度高,效率高,节省劳动力;大大的降低工人的劳动强度,减少生产安全隐患。The utility model provides a thin plate riveting nut device. During the riveting operation, the interchangeable riveting fixture equipped with the thin plate and the nut is placed in the fixture positioning frame, and the riveting cylinder is controlled by operating the machine. Stretch downward, the riveting plate descends with the expansion rod of the riveting cylinder, and the riveting column presses the nut into the thin plate; when the riveting is completed, the riveting plate rises, and the interchangeable riveting jig that has been riveted is taken out by hand. Then put another interchangeable riveting jig that needs to be riveted into the jig positioning frame for riveting. The utility model is used for riveting, which has high riveting precision, high efficiency and labor saving; greatly reduces the labor intensity of workers and reduces hidden dangers of production safety.
附图说明Description of drawings
图1为本实用新型一种薄板铆装螺母装置的立体结构图一。Fig. 1 is a three-dimensional structure diagram 1 of a thin plate riveting nut device of the present invention.
图2为本实用新型一种薄板铆装螺母装置的立体结构图二。Fig. 2 is a three-dimensional structure diagram 2 of a thin plate riveting nut device of the present invention.
图3为本实用新型未安装铆压结构时的结构示意图。Fig. 3 is a structural schematic view of the utility model when no riveting structure is installed.
图4为本实用新型中互换型铆压治具的立体结构示意图。Fig. 4 is a three-dimensional structural schematic diagram of the interchangeable riveting jig in the utility model.
图5为本实用新型中互换型铆压治具的底部结构示意图。Fig. 5 is a schematic diagram of the bottom structure of the interchangeable riveting jig in the present invention.
图6为本实用新型中互换型铆压治具的结构分解图。Fig. 6 is an exploded view of the structure of the interchangeable riveting jig in the utility model.
图7为本实用新型中铆压板的结构示意图。Fig. 7 is a schematic structural view of the riveting plate in the present invention.
在图1至图7中的附图标记包括:Reference numerals in FIGS. 1 to 7 include:
1—操控机台 2—龙门支架 3—铆压气缸1—control machine 2—gantry support 3—riveting cylinder
4—铆压板 5—铆压柱 6—互换型铆压治具4—Riveting plate 5—Riveting column 6—Interchangeable riveting fixture
7—治具定位框 8—倒V型定位条 9—V型定位槽7—fixture positioning frame 8—inverted V-shaped positioning strip 9—V-shaped positioning groove
10—红外光栅器 11—治具盖板 12—治具底板10—infrared grating 11—fixture cover 12—fixture bottom plate
13—薄板定位针 14—手柄 15—盖板提手13—Plate pin 14—Handle 15—Cover handle
16—治具支撑板 17—调节螺栓 18—锁紧螺母16—Jig support plate 17—Adjusting bolt 18—Lock nut
19—导向套 20—导向柱 21—气压表19—Guide sleeve 20—Guide column 21—Barometer
22—时间继电器。22—time relay.
具体实施方式detailed description
为了便于本领域技术人员的理解,下面结合实施例与附图对本实用新型作进一步的说明,实施方式提及的内容并非对本实用新型的限定。以下结合附图对本实用新型进行详细的描述。In order to facilitate the understanding of those skilled in the art, the utility model will be further described below in conjunction with the embodiments and accompanying drawings, and the contents mentioned in the implementation modes are not limitations of the utility model. Below in conjunction with accompanying drawing, the utility model is described in detail.
本实用新型所提供的一种薄板铆装螺母装置,包括有操控机台1,如图1所示,操控机台1上具有三个控制按钮,通过人工按压控制按钮实现铆装启停。所述操控机台1的上端面安装有龙门支架2,所述龙门支架2的上方垂直安装有铆压气缸3,龙门支架2的下方中间设置有与铆压气缸3的伸缩杆相连的铆压板4,所述铆压板4为组合型压紧板,所述铆压板4的底部可拆卸安装用于压紧螺母的铆压柱5,铆压柱5的顶部设有螺纹段,铆压柱5与铆压板4可拆卸固定连接;所述操控机台1在压板的正下方设置有可预装螺母及薄板的互换型铆压治具6,所述互换型铆压治具6的外侧设有治具定位框7,治具定位框7的中间设有一根倒V型定位条8,互换型铆压治具6的底部设有V型定位槽9;在铆压前,所述互换型铆压治具6沿着倒V型定位条8的方向安装于治具定位框7内。A thin plate riveting nut device provided by the utility model includes a control machine 1, as shown in Figure 1, the control machine 1 has three control buttons, and the riveting start and stop can be realized by manually pressing the control buttons. A gantry support 2 is installed on the upper surface of the control machine 1, a riveting cylinder 3 is installed vertically above the gantry support 2, and a riveting plate connected to the telescopic rod of the riveting cylinder 3 is arranged in the middle of the bottom of the gantry support 2 4. The riveting plate 4 is a combined pressing plate, the bottom of the riveting plate 4 can be detachably installed with a riveting post 5 for pressing nuts, the top of the riveting post 5 is provided with a threaded section, and the riveting post 5 It is detachably and fixedly connected with the riveting plate 4; the control machine 1 is provided with an interchangeable riveting jig 6 that can be pre-installed with nuts and thin plates directly below the pressing plate, and the outer side of the interchangeable riveting jig 6 A fixture positioning frame 7 is provided, an inverted V-shaped positioning bar 8 is arranged in the middle of the fixture positioning frame 7, and a V-shaped positioning groove 9 is provided at the bottom of the interchangeable riveting fixture 6; before riveting, the The interchangeable riveting jig 6 is installed in the jig positioning frame 7 along the direction of the inverted V-shaped positioning bar 8 .
在铆压作业时,将已装有薄板及螺母的互换型铆压治具6放置于治具定位框7中,通过操控机台1控制铆压气缸3向下伸,铆压板4随铆压气缸3的伸缩杆下降,铆压柱5将螺母铆压入薄板中;当铆压完毕后铆压板4上升,此时,用手取出已铆压的互换型铆压治具6,接着将需要铆压的另一个互换型铆压治具6放入治具定位框中进行铆压,这样快速互换,可以大大的缩短本装置停机等待时间。使用本实用新型进行铆压,其铆压精度高,效率高,节省劳动力;可大大的降低工人的劳动强度,减少生产安全隐患。During the riveting operation, place the interchangeable riveting jig 6 equipped with thin plates and nuts in the jig positioning frame 7, and control the riveting cylinder 3 to extend downward through the control machine 1, and the riveting plate 4 follows the riveting process. The telescopic rod of the pressing cylinder 3 descends, and the riveting column 5 presses the nut into the thin plate; when the riveting is completed, the riveting plate 4 rises, at this time, take out the interchangeable riveting jig 6 that has been riveted by hand, and then Another interchangeable riveting jig 6 that needs to be riveted is put into the jig positioning frame for riveting, so that fast interchange can greatly shorten the waiting time for the device to stop. The utility model is used for riveting, which has high riveting precision, high efficiency and labor saving; it can greatly reduce the labor intensity of workers and reduce hidden dangers of production safety.
在本实用新型中,所述龙门支架2的前方设有一组红外光栅器10,所述红外光栅器10垂直安装于操控机台1上,用于紧急控制该铆压气缸3立刻停止动作。在进行铆压动作的过程中,若红外光栅器10感应到人靠近龙门支架2,红外光栅器1立刻反馈停止保护信号,使铆压气缸3立刻停止下来,避免出现工作事故。In the present utility model, a group of infrared grating devices 10 are arranged in front of the gantry support 2, and the infrared grating devices 10 are vertically installed on the control machine 1, and are used for urgently controlling the riveting cylinder 3 to stop immediately. During the riveting operation, if the infrared grating device 10 senses that a person approaches the gantry support 2, the infrared grating device 1 immediately feeds back a stop protection signal to stop the riveting cylinder 3 immediately to avoid work accidents.
在本实用新型中,所述互换型铆压治具为扁平结构,所述互换型铆压治具6包括有治具盖板11和治具底板12,所述治具底板12上设置有多根薄板定位针13,薄板定位针13的下端镶嵌入治具底板12内,所述治具盖板11上开设有若干个供铆压柱5穿过的铆压通孔13。需要安装螺母的薄板平行放置在治具底板12,需要铆压到薄板上的螺母被人工预先装入铆压通孔13内,以等待机器的自动铆压。本互换型铆压治具的结构简单,生产成本较低。In the present utility model, the interchangeable riveting fixture is a flat structure, the interchangeable riveting fixture 6 includes a fixture cover plate 11 and a fixture bottom plate 12, and the fixture bottom plate 12 is provided with There are a plurality of thin plate positioning pins 13, the lower ends of the thin plate positioning pins 13 are embedded in the jig bottom plate 12, and the jig cover plate 11 is provided with several riveting through holes 13 for the riveting column 5 to pass through. The thin plate on which the nut needs to be installed is placed parallel to the bottom plate 12 of the jig, and the nut to be riveted onto the thin plate is manually pre-loaded into the riveting through hole 13 to wait for the automatic riveting of the machine. The interchangeable riveting jig has simple structure and low production cost.
进一步的,所述治具底板12的前端部有便于用手拿取治具的手柄14,所述手柄14呈T型结构,所述手柄14的横向连接端与治具底板12固定连接;所述治具盖板11的上面固定安装有盖板提手15,所述盖板提手15上设有多根锁紧螺钉,盖板提手15通过锁紧螺钉与治具盖板11固定连接。工作人员用手握住手柄14,即可自由灵活地拿起互换型铆压治具,同样地,所述盖板提手15便于工作人员拿取治具盖板11,方便将薄板压住。Further, the front end of the jig bottom plate 12 has a handle 14 that is convenient for taking the jig by hand, the handle 14 is in a T-shaped structure, and the transverse connection end of the handle 14 is fixedly connected to the jig bottom plate 12; A cover handle 15 is fixedly installed on the fixture cover 11, and a plurality of locking screws are arranged on the cover handle 15, and the cover handle 15 is fixedly connected with the fixture cover 11 by locking screws. . The staff can freely and flexibly pick up the interchangeable riveting jig by holding the handle 14 with their hands. Similarly, the cover handle 15 is convenient for the staff to take the jig cover 11 and press the thin plate .
在本实用新型中,所述治具定位框7的下方设置有治具支撑板16,所述治具支撑板16固定安装于操控机台1的上端面,治具支撑板16为一矩形钢板,可以防止磨损操控机台1的上端面;所述铆压板4的四个角均设置有可调整铆压高度的调节螺栓17,所述调节螺栓17与铆压板4之间还设有锁紧螺母18。通过调节螺栓17调整铆压的高度,使得适用于铆压不同型号的螺母。In the present utility model, a jig support plate 16 is arranged below the jig positioning frame 7, and the jig support plate 16 is fixedly installed on the upper end surface of the control machine 1, and the jig support plate 16 is a rectangular steel plate , can prevent wear and tear on the upper surface of the control machine 1; the four corners of the riveting plate 4 are provided with adjusting bolts 17 that can adjust the riveting height, and there is also a locking mechanism between the adjusting bolts 17 and the riveting plate 4 Nut 18. The height of the riveting is adjusted by adjusting the bolt 17, so that it is suitable for riveting nuts of different types.
在本实用新型中,所述铆压板4的左右两端分别设置有导向套19和从导向套19中穿过的导向柱20,所述导向套19镶嵌设于铆压板4上,所述导向柱20垂直设于龙门支架2内,实现与导向套19的高同心率和小间隙,使铆压工作的稳定性好。In the present utility model, the left and right ends of the riveting plate 4 are respectively provided with a guide sleeve 19 and a guide post 20 passing through the guide sleeve 19. The guide sleeve 19 is inlaid on the riveting plate 4, and the guide The column 20 is vertically arranged in the gantry support 2 to achieve high concentricity and small gap with the guide sleeve 19, so that the stability of the riveting work is good.
在本实用新型中,所述龙门支架2的后端面安装有与进气管相连接的气压表21,所述操控机台1的侧边安装有与气压表21相连接的时间继电器22。通过时间继电器22设定铆压螺母的保压时间,保证螺母被稳定铆压固定在薄板内。In the utility model, the rear end surface of the gantry support 2 is equipped with a barometer 21 connected with the air intake pipe, and the side of the control machine 1 is installed with a time relay 22 connected with the barometer 21 . The holding time of the riveted nut is set by the time relay 22 to ensure that the nut is stably riveted and fixed in the thin plate.
以上所述,仅是本实用新型较佳实施例而已,并非对本实用新型作任何形式上的限制,虽然本实用新型以较佳实施例公开如上,然而并非用以限定本实用新型,任何熟悉本专业的技术人员,在不脱离本实用新型技术方案范围内,当利用上述揭示的技术内容作出些许变更或修饰为等同变化的等效实施例,但凡是未脱离本实用新型技术方案内容,依据本实用新型技术是指对以上实施例所作的任何简单修改、等同变化与修饰,均属于本实用新型技术方案的范围内。The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form. Although the utility model is disclosed as above with the preferred embodiment, it is not used to limit the utility model. Anyone who is familiar with the utility model Professional technicians, without departing from the scope of the technical solution of the present utility model, should use the technical content disclosed above to make some changes or modify equivalent embodiments with equivalent changes, but if they do not depart from the technical solution of the present utility model, the The utility model technology refers to any simple modification, equivalent change and modification made to the above embodiments, which all belong to the scope of the utility model technical solution.
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| CN201621426842.4U CN206386368U (en) | 2016-12-23 | 2016-12-23 | A thin plate riveting nut device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108296655A (en) * | 2017-12-25 | 2018-07-20 | 大族激光科技产业集团股份有限公司 | Assemble localization tool, laser-beam welding machine and its working method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108296655A (en) * | 2017-12-25 | 2018-07-20 | 大族激光科技产业集团股份有限公司 | Assemble localization tool, laser-beam welding machine and its working method |
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