CN206383254U - A kind of cemented carbide spiral mill - Google Patents
A kind of cemented carbide spiral mill Download PDFInfo
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- CN206383254U CN206383254U CN201720062424.XU CN201720062424U CN206383254U CN 206383254 U CN206383254 U CN 206383254U CN 201720062424 U CN201720062424 U CN 201720062424U CN 206383254 U CN206383254 U CN 206383254U
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- 238000005520 cutting process Methods 0.000 claims abstract description 66
- 230000007704 transition Effects 0.000 claims abstract description 12
- 238000003801 milling Methods 0.000 claims description 24
- 238000003466 welding Methods 0.000 claims description 12
- 239000000956 alloy Substances 0.000 claims description 9
- 238000004140 cleaning Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000002023 wood Substances 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及木材切削加工刀具,具体涉及一种硬质合金螺旋铣刀。The utility model relates to a wood cutting tool, in particular to a hard alloy spiral milling cutter.
背景技术Background technique
铣刀是木材切削加工中种类最多、应用最为广泛的一类刀具,一般具有一个或多个刀齿的刀具,它广泛应用在以铣削工作的各类设备上用以加工平面、台阶、沟槽等方面。目前市面上一般采用直刃的焊接铣刀或整体合金螺旋铣刀,直刃铣刀切削力较大,铣削过程中容易产生振刀,加工表面光洁度不太好。螺旋铣刀最主要特点在于刀刃带一个螺旋角度使得加工过程中更加顺利,铣削时刀刃均匀的接触工件表面使得刀具不易磨损,刃口多保证了加工表面的光整。但由于目前市面上的这类螺旋刀具一般都采用整体硬质合金强度高但刀具的成本高,尤其是直径较大的螺旋铣刀在制造过程中会造成很多原材的浪费;在使用过程中,切削比较吃力。Milling cutter is the most diverse and widely used type of tool in wood cutting. It generally has one or more cutter teeth. It is widely used in various types of milling equipment to process planes, steps, and grooves. etc. At present, straight-edged welded milling cutters or integral alloy helical milling cutters are generally used on the market. Straight-edged milling cutters have a large cutting force, and are prone to vibration during milling, resulting in poor surface finish. The main feature of the helical milling cutter is that the blade has a helical angle to make the processing smoother. During milling, the blade evenly contacts the surface of the workpiece so that the tool is not easy to wear, and the number of cutting edges ensures the smoothness of the processed surface. However, due to the fact that such helical cutters currently on the market are generally made of solid carbide with high strength but the cost of the cutter is high, especially the helical milling cutter with a larger diameter will cause a lot of waste of raw materials during the manufacturing process; , Cutting is more difficult.
实用新型内容Utility model content
本实用新型的目的为了提供一种成本低、硬度高、加过过程中噪音小、切削轻松且加工表面光滑的一种硬质合金螺旋铣刀。The purpose of the utility model is to provide a cemented carbide helical milling cutter with low cost, high hardness, low noise during machining, easy cutting and smooth machining surface.
为实现本实用新型的目的,本实用新型采用如下技术方案:一种硬质合金螺旋铣刀,依次包括刀柄、过渡部、刀体,其中:所述刀体上设有若干个螺旋槽,所述刀体上设有若干个台阶,所述台阶形状是按所述螺旋槽的螺旋线走向均匀的分布在刀体外圆面上,所述台阶上设有切削刀片,所述刀体底部设有清底切削刃,使得刀具在加工时可以起到垂直下刀的功能,所述清底切削刃前部设置有排屑槽,有效的解决了刀具加工材料时底部排屑的问题,使得刀具在垂直下刀时不会产生切屑堆积的情况。In order to achieve the purpose of the utility model, the utility model adopts the following technical scheme: a cemented carbide spiral milling cutter, which sequentially includes a handle, a transition part, and a cutter body, wherein: the cutter body is provided with several spiral grooves, The cutter body is provided with several steps, and the shape of the steps is evenly distributed on the outer circular surface of the cutter according to the helical direction of the spiral groove. The steps are provided with cutting blades, and the bottom of the cutter body is provided with There is a clear bottom cutting edge, so that the tool can play the function of vertically lowering the knife during processing. The front part of the clear bottom cutting edge is provided with chip removal grooves, which effectively solves the problem of chip removal at the bottom of the tool when processing materials, making the tool There is no chip accumulation when cutting the knife vertically.
优选,所述切削刀片的前端部设有凹形排屑槽,提高刀具使用过程中的排屑能力,使得积屑先通过排屑槽再顺着螺旋槽的螺旋方向顺畅排出;有效使得刀具加工噪音更低,切削更平衡,加工表面更光滑。Preferably, the front end of the cutting blade is provided with a concave chip removal groove, which improves the chip removal ability during the use of the tool, so that the accumulated chips first pass through the chip removal groove and then are smoothly discharged along the helical direction of the spiral groove; effectively making the tool processing The noise is lower, the cutting is more balanced, and the machined surface is smoother.
优选,所述刀体上设有2-5个台阶,台阶采用合金材质制成。Preferably, the cutter body is provided with 2-5 steps, and the steps are made of alloy material.
优选,所述刀体上设有2-4个螺旋槽,使得刀具排屑更加顺畅,且降低刀具整体重量。Preferably, the cutter body is provided with 2-4 helical grooves, so that the chip removal of the cutter is smoother, and the overall weight of the cutter is reduced.
优选,所述切削刀片和清底切削刃均采用硬质合金材质制成,增加刀体的硬度。Preferably, both the cutting blade and the cleaning edge are made of cemented carbide to increase the hardness of the cutter body.
优选,所述切削刀片通过焊接的方式与台阶连接,所述清底切削刃通过焊接的方式与刀体底部连接,使得连接更加牢固。Preferably, the cutting blade is connected to the step by welding, and the clear cutting edge is connected to the bottom of the cutter body by welding, so that the connection is more firm.
优选,所述切削刀片比所述刀体高出1-1.5mm,在保证刀具强度的前提下更加方便刀具后角的刃磨。Preferably, the cutting blade is 1-1.5mm higher than the cutter body, which is more convenient for sharpening the back angle of the cutter while ensuring the strength of the cutter.
优选,所述过渡部位设有轴承,使得刀具可以根据模型加工不同的圆弧或曲线,增加刀具的使用范围;轴承的端面设有卡簧,对轴承起到轴向定位的作用。Preferably, the transition part is provided with a bearing, so that the tool can process different arcs or curves according to the model, increasing the use range of the tool; the end surface of the bearing is provided with a retaining spring, which plays the role of axial positioning for the bearing.
本实用新型的有益效果:刀体上设有若干个台阶,台阶形状是按所述螺旋槽的螺旋线走向均匀的分布在刀体外圆面上,台阶上设有切削刀片,在使用时形成单位时间内较小的切削面,达到分段切削效果,同时由于螺旋式切削使得单位时间内切削面积小,所形成的木屑极小,切削加工表面光滑细腻;硬质合金螺旋铣刀结构上采用了上述的结构,有效的增大了刀具的切削深度,节省成本,加工出形状准确,可根据刀体底部的清底切削刃的样式进行加工,使刀具带有清底切削刃的用途,增加轴承作导向的功能,起到一刀多用的效果。Beneficial effects of the utility model: several steps are arranged on the cutter body, and the shape of the steps is evenly distributed on the outer circular surface of the cutter according to the spiral direction of the spiral groove, and cutting blades are arranged on the steps, forming a unit when in use. The smaller cutting surface within a certain period of time achieves the segmented cutting effect. At the same time, due to the helical cutting, the cutting area per unit time is small, the formed wood chips are extremely small, and the cutting surface is smooth and delicate; the structure of the carbide helical milling cutter adopts The above-mentioned structure effectively increases the cutting depth of the tool, saves cost, and has an accurate shape. It can be processed according to the style of the clear cutting edge at the bottom of the cutter body, so that the tool has a clear cutting edge and increases the bearing capacity. As a guide function, it has a multi-purpose effect.
附图说明Description of drawings
图1为本实用新型的主视图Fig. 1 is the front view of the utility model
图2为本实用新型的左视图Fig. 2 is the left side view of the utility model
图3为本实用新型的使用效果图Fig. 3 is the use effect diagram of the utility model
1为刀柄,2为过渡部,3为刀体,4为螺旋槽,5为切削刀片,6为清底切削刀,7为凹形排屑槽,8为排屑槽,9为轴承,10为卡簧。1 is the tool handle, 2 is the transition part, 3 is the cutter body, 4 is the spiral groove, 5 is the cutting blade, 6 is the bottom cleaning cutter, 7 is the concave chip flute, 8 is the chip flute, 9 is the bearing, 10 is jumper.
具体实施方式detailed description
下面结合附图进一步说明:Further explain below in conjunction with accompanying drawing:
如附图1-3所示:本实用新型依次包括刀柄、过渡部、刀体,其中:所述刀体上设有若干个螺旋槽,所述刀体上设有若干个台阶,所述台阶形状是按所述螺旋槽的螺旋线走向均匀的分布在刀体外圆面上,所述台阶上设有切削刀片,所述刀体底部设有清底切削刃,所述清底切削刃前部设置有排屑槽,所述切削刀片的前端部设有凹形排屑槽,所述刀体上设有2-5个台阶,台阶采用合金材质制成,所述刀体上设有2-4个螺旋槽,所述切削刀片和清底切削刃均采用硬质合金材质制成,所述切削刀片通过焊接的方式与台阶连接,所述清底切削刃通过焊接的方式与刀体底部连接,所述切削刀片比所述刀体高出1-1.5mm,所述过渡部位设有轴承,轴承的端面设有卡簧。As shown in accompanying drawings 1-3: the utility model comprises a knife handle, a transition part, and a knife body in turn, wherein: the knife body is provided with several spiral grooves, and the knife body is provided with several steps, and the The step shape is evenly distributed on the outer circular surface of the cutter according to the helical direction of the spiral groove. The step is provided with a cutting blade, and the bottom of the cutter body is provided with a bottom-clearing cutting edge. The front end of the cutting blade is provided with a chip removal groove, and the front end of the cutting blade is provided with a concave chip removal groove. The cutter body is provided with 2-5 steps, the steps are made of alloy material, and the cutter body is provided with 2 - 4 spiral grooves, the cutting blade and the clear cutting edge are made of hard alloy material, the cutting blade is connected to the step by welding, and the clear cutting edge is connected to the bottom of the cutter body by welding connected, the cutting blade is 1-1.5 mm higher than the cutter body, the transition part is provided with a bearing, and the end face of the bearing is provided with a retaining spring.
实施例一:硬质合金螺旋铣刀依次包括刀柄、过渡部、刀体,其中:刀体上设有若干个螺旋槽,刀体上设有若干个台阶,台阶形状是按所述螺旋槽的螺旋线走向均匀的分布在刀体外圆面上,台阶上设有切削刀片,刀体底部设有清底切削刃,清底切削刃前部设置有排屑槽,切削刀片的前端部设有凹形排屑槽,刀体上设有3个台阶,台阶采用合金材质制成,刀体上设有2个螺旋槽,切削刀片和清底切削刃均采用硬质合金材质制成,切削刀片通过焊接的方式与台阶连接,清底切削刃通过焊接的方式与刀体底部连接,切削刀片比所述刀体高出1mm。Embodiment 1: The cemented carbide spiral milling cutter includes a handle, a transition part, and a cutter body in turn, wherein: the cutter body is provided with several spiral grooves, and the cutter body is provided with several steps, and the shape of the steps is according to the spiral groove. The helical direction of the spiral line is evenly distributed on the outer circular surface of the cutter. There is a cutting blade on the step. The bottom of the cutter body is provided with a clear cutting edge. Concave chip flute, 3 steps on the cutter body, the steps are made of alloy material, 2 spiral grooves on the cutter body, the cutting blade and the cleaning edge are made of carbide material, the cutting blade The step is connected by welding, the bottom-cleaning cutting edge is connected with the bottom of the cutter body by welding, and the cutting blade is 1mm higher than the cutter body.
实施例二:硬质合金螺旋铣刀依次包括刀柄、过渡部、刀体,其中:刀体上设有若干个螺旋槽,刀体上设有若干个台阶,台阶形状是按所述螺旋槽的螺旋线走向均匀的分布在刀体外圆面上,台阶上设有切削刀片,刀体底部设有清底切削刃,清底切削刃前部设置有排屑槽,切削刀片的前端部设有凹形排屑槽,刀体上设有5个台阶,台阶采用合金材质制成,刀体上设有4个螺旋槽,切削刀片和清底切削刃均采用硬质合金材质制成,切削刀片通过焊接的方式与台阶连接,清底切削刃通过焊接的方式与刀体底部连接,切削刀片比所述刀体高出1.5mm。Embodiment 2: The cemented carbide spiral milling cutter includes a handle, a transition part, and a cutter body in turn, wherein: the cutter body is provided with several spiral grooves, and the cutter body is provided with several steps, and the shape of the steps is according to the spiral groove. The helical direction of the spiral line is evenly distributed on the outer circular surface of the cutter. There is a cutting blade on the step. The bottom of the cutter body is provided with a clear cutting edge. Concave chip flute, 5 steps on the cutter body, the steps are made of alloy material, 4 spiral grooves on the cutter body, the cutting blade and the cleaning edge are made of carbide material, the cutting blade The step is connected by welding, the bottom-cleaning cutting edge is connected with the bottom of the cutter body by welding, and the cutting blade is 1.5mm higher than the cutter body.
实施例三:硬质合金螺旋铣刀依次包括刀柄、过渡部、刀体,其中:刀体上设有若干个螺旋槽,刀体上设有若干个台阶,台阶形状是按所述螺旋槽的螺旋线走向均匀的分布在刀体外圆面上,台阶上设有切削刀片,刀体底部设有清底切削刃,清底切削刃前部设置有排屑槽,切削刀片的前端部设有凹形排屑槽,刀体上设有4个台阶,台阶采用合金材质制成,刀体上设有3个螺旋槽,切削刀片和清底切削刃均采用硬质合金材质制成,切削刀片通过焊接的方式与台阶连接,清底切削刃通过焊接的方式与刀体底部连接,切削刀片比所述刀体高出1.2mm,过渡部位设有轴承,轴承的端面设有卡簧。Embodiment 3: The cemented carbide spiral milling cutter includes a handle, a transition part, and a cutter body in turn, wherein: the cutter body is provided with several spiral grooves, and the cutter body is provided with several steps, and the shape of the steps is according to the spiral groove. The helical direction of the spiral line is evenly distributed on the outer circular surface of the cutter. There is a cutting blade on the step. The bottom of the cutter body is provided with a clear cutting edge. Concave chip flute, 4 steps on the cutter body, the steps are made of alloy material, 3 spiral grooves on the cutter body, the cutting blade and the cleaning edge are made of carbide material, the cutting blade It is connected to the step by welding, and the bottom-clearing cutting edge is connected to the bottom of the cutter body by welding. The cutting blade is 1.2mm higher than the cutter body. The transition part is provided with a bearing, and the end surface of the bearing is provided with a retaining spring.
本实用新型的目的,特征及优点将结合实施例,参照附图作进一步的说明。通过实施例将有助于理解本实用新型,但不限制本实用新型的内容。本领域的普通技术人员能从本实用新型公开的内容直接导出或联想到的所有变形,均应认为是本实用新型的保护范围。The purpose, features and advantages of the utility model will be further described with reference to the accompanying drawings in conjunction with the embodiments. The examples will help to understand the utility model, but do not limit the content of the utility model. All deformations that a person skilled in the art can derive or associate directly from the content disclosed in the utility model shall be considered as the protection scope of the utility model.
Claims (8)
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CN115921964A (en) * | 2022-11-01 | 2023-04-07 | 南京航空航天大学 | A kind of milling tool and its use method and manufacturing method |
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CN115921964A (en) * | 2022-11-01 | 2023-04-07 | 南京航空航天大学 | A kind of milling tool and its use method and manufacturing method |
CN115921964B (en) * | 2022-11-01 | 2023-10-03 | 南京航空航天大学 | A milling tool and its use and manufacturing method |
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Assignee: Hangzhou Yongzhen Technology Co.,Ltd. Assignor: ZHEJIANG LANGCHAO PRECISION MACHINERY Co.,Ltd. Contract record no.: X2025980002428 Denomination of utility model: A hard alloy spiral milling cutter Granted publication date: 20170808 License type: Common License Record date: 20250122 |
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