CN206363809U - A kind of automatic bale breaking equipment of cable shielding layer - Google Patents
A kind of automatic bale breaking equipment of cable shielding layer Download PDFInfo
- Publication number
- CN206363809U CN206363809U CN201720021876.3U CN201720021876U CN206363809U CN 206363809 U CN206363809 U CN 206363809U CN 201720021876 U CN201720021876 U CN 201720021876U CN 206363809 U CN206363809 U CN 206363809U
- Authority
- CN
- China
- Prior art keywords
- shielding layer
- line sending
- cable shielding
- wire harness
- bale breaking
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Abstract
The utility model discloses a kind of automatic bale breaking equipment of cable shielding layer, it is characterised in that：Including：Shell（1）, PLC control panels（2）And dispersing device（6）；The dispersing device（6）Including：Motor brush unit（3）, wire harness fixed seat（4）And transmission mechanism（5）；The motor brush unit（3）It is arranged on transmission mechanism（5）On；The PLC control panels（2）, wire harness fixed seat（4）And transmission mechanism（5）It is arranged on shell（1）Installation panel（11）On；The PLC control panels（2）It is arranged on shell（1）Front panel on；The automatic bale breaking equipment of cable shielding layer is powered by external power supply.The utility model has the advantage of：Replacement manually breaks up screen layer operation, and the operating efficiency for spreading screen layer is beaten at lifting scene, while protecting the hand of employee not pricked；Human input and lifting field operation efficiency can be saved with raising efficiency more than 7 times.
Description
Technical field
The utility model is related to cable bale breaking equipment technical field, and in particular to a kind of automatic breaks up of cable shielding layer sets
It is standby.
Background technology
Cable shielding layer is always artificial using pin manual working is chosen, averagely 7 minutes/root, because quantity is spread in each beating
Compare many, put into substantial amounts of manpower and go to complete work, and different people's operating efficiencies and quality are also variant, it is difficult to be consistent
Property.Employee's long working of the station, the fine wire come off is easy to prick the hand of employee, according into different degrees of damage
Wound.
Utility model content
Utility model purpose：The technical problem that the utility model is solved be in the prior art wire harness production in screen layer beat
It is that, by manually carrying out operation, efficiency is low to spread, the straightforward difference of quality one.The automatic bale breaking equipment of cable shielding layer of the present utility model is new
The professional equipment of exploitation, can substitute manual work, lifting operating efficiency and guarantee steady quality.
Technical scheme：To achieve the above object, the technical solution adopted in the utility model is：
A kind of automatic bale breaking equipment of cable shielding layer, including：Shell, PLC control panels and dispersing device；It is described to break up dress
Put including：Motor brush unit, wire harness fixed seat and transmission mechanism；The motor brush unit is arranged on transmission mechanism；Institute
PLC control panels, wire harness fixed seat and transmission mechanism is stated to be arranged on the installation panel of shell；The PLC control panels are set
On the front panel of shell；The automatic bale breaking equipment of cable shielding layer is powered by external power supply.
Further, at least two groups, and be disposed side by side on shell of the dispersing device.
Further, the motor brush unit includes：Two hairbrush, two position adjustments seats, four belt pulleys and two
Electric rotating machine；
Further, four belt pulleys include two rotatable pulleys and two fast pulleies；The belt pulley leads to
Support shaft is crossed to be connected on position adjustments seat；
Further, the electric rotating machine is set inside the housing, the rotating shaft of two electric rotating machines and two rotatable pulleys
Support shaft be connected；
Further, the hairbrush hoop is on rotatable pulley and fast pulley；The hairbrush is provided with some needle tips.
Further, the motor brush unit also includes：Positive and negative distance adjusting means；The positive and negative distance adjusting means bag
Include adjusting rod and regulation handle；The adjusting rod is provided with screw thread, and connects two position adjustments seats；The regulation handle is set
In one end of adjusting rod.
Further, the wire harness fixed seat includes：Top board, lower platen, elbow folder, gear, rotary shaft, rack, cylinder and
Connecting plate；The elbow folder is arranged on lower platen；Connected under the lower platen and be cased with gear in rotary shaft, rotary shaft；The gas
Cylinder is connected by rack and pinion；The rack and pinion mutually agrees with；The lower platen and cylinder are arranged on connecting plate.
Further, the top board is arc-shaped；There is the groove of adaptation wire harness on the lower platen.
Further, the transmission mechanism includes：Two line slideways, line sending connecting seat, line sending guide rail and line sending motor；Institute
State line sending connecting seat rat tail fixed seat and line sending guide rail；The wire harness fixed seat is placed on two line slideways；It is described
One end connection line sending motor of line sending guide rail.
Further, the line sending guide rail is provided with screw thread, hole and line sending guide rail phase of the line sending connecting seat by one end
Even, provided with the screw thread being adapted to line sending guide rail inside the hole of line sending connecting seat one end.
Further, bracket institution is additionally provided with, the bracket institution is arranged between motor brush unit and wire harness fixed seat.
Beneficial effect：Compared with prior art, the utility model has advantages below：
The automatic bale breaking equipment of screen layer is mainly replacement and manually breaks up screen layer operation, and lifting scene, which is beaten, spreads screen layer
Operating efficiency, while protecting the hand of employee not pricked.In operation, cable need to be only put into wire harness fixed seat, will beaten
Spread and be partially placed into Da Sa areas, equipment will spread speed according to beating for program setting, carry out beating for cable and spread operation, single equipment, which is beaten, spreads
Average about 2 minutes/root, two simultaneously operating efficiency can lift 1 times again, about 1 minute/root of average efficiency, and manual work is about
7 minutes/root is needed, 7 times of manual work during equipment availability greatly improve to beat and spread efficiency.Its specific advantage is：
1. new equipment solves the problem of manual operation efficiency is low.
2. the main parts size of main assembly has：Motor brush movement part, wire harness fixed seat, PLC control sections, transmission
Mechanism section and shell etc..Wire harness is fixed on starting device in wire harness fixed seat, automatic beat is carried out and spreads operation, completes to beat to spread
After operation, wire harness fixed seat can automatically revert to origin position, treat lower subjob.Above and below operator is only needed in whole operation process
Wire harness is acted, and a people can be achieved and operates multiple devices simultaneously.
3. it can save human input and lifting field operation efficiency with raising efficiency more than 7 times using new equipment.
Brief description of the drawings
Fig. 1 is device structure schematic diagram of the present utility model；
Fig. 2 is the structure top view of the single dispersing device of equipment of the present utility model；
Fig. 3 is the right view of dispersing device structure of the present utility model；
Fig. 4 is the structural representation of wire harness fixed seat of the present utility model；
Wherein：1- shells, 2-PLC control panels, 3- motor brush units, 4- wire harness fixed seats, 5- transmission mechanisms, 6- is beaten
It is in bulk to put, 7- hairbrush, 8- position adjustments seat, 9- belt pulleys, 91- rotatable pulleys, 92- fast pulleies, 10- electric rotating machines,
The forward and reverse distance adjusting means of 11-, 111- adjusting rods, 112- regulation handles, 12- top boards, 13- lower platens, 14- elbows folder, 15-
Gear, 16- rotary shafts, 17- racks, 18- cylinders, 19- connecting plates, 20- wire harness, 21- line slideways, 22- line sending connecting seats,
23- line sending guide rails, 24- line sending motors, 25- bracket institutions, 26- installs panel.
Embodiment
A kind of automatic bale breaking equipment of cable shielding layer, including：Shell 1, PLC control panels 2 and dispersing device 6；It is described to beat
It is in bulk to put 6 and include：Motor brush unit 3, wire harness fixed seat 4 and transmission mechanism 5；The motor brush unit 3 is arranged on transmission
In mechanism 5；The PLC control panels 2, wire harness fixed seat 4 and transmission mechanism 5 are arranged on the installation panel 26 of shell 1；It is described
PLC control panels 2 are arranged on the front panel of shell 1；The automatic bale breaking equipment of cable shielding layer is powered by external power supply.
At least two groups of foregoing dispersing device 6, and be disposed side by side on shell 1.While dispersing device 6, can be with asynchronous
Operation, the dispersing device 6 of such more than 2, which is run, can improve the efficiency broken up.
Aforementioned motor brush unit 3 includes：Two hairbrush 7, two position adjustments seats 8, four belt pulleys 9 and two rotations
Motor 10；Four belt pulleys 9 include two rotatable pulleys 91 and two fast pulleies 92；Belt pulley 9 is connected by support shaft
It is connected on position adjustments seat 8；Electric rotating machine 10 is arranged on inside shell 1, the rotating shaft of two electric rotating machines 10 and two rotation skins
The support shaft of belt wheel 91 is connected；Hairbrush 7 is bound round on rotatable pulley 91 and fast pulley 92；Hairbrush 7 is provided with some needle tips.
Aforementioned motor brush unit 3 also includes：Positive and negative distance adjusting means 11；Positive and negative distance adjusting means 11 include regulation
Bar 111 and regulation handle 112；Adjusting rod 111 is provided with screw thread, and connects two position adjustments seats 8；Regulation handle 112 is set
In one end of adjusting rod 111.
Foregoing wire harness fixed seat 4 includes：Top board 12, lower platen 13, elbow folder 14, gear 15, rotary shaft 16, rack 17,
Cylinder 18 and connecting plate 19；Elbow folder 14 is arranged on lower platen 13；It is cased with 13 times connection rotary shafts 16 of lower platen, rotary shaft 16
Gear 15；Cylinder 18 is connected by rack 17 with gear 15；Rack 17 mutually agrees with gear 15；Lower platen 13 and cylinder 18 are set
On connecting plate 19.
Foregoing top board 12 is arc-shaped；There is the groove of adaptation wire harness 20 on lower platen 13.
Aforementioned drive mechanism 5 includes：Two line slideways 21, line sending connecting seat 22, line sending guide rail 23 and line sending motor 24；
The rat tail fixed seat 4 of line sending connecting seat 22 and line sending guide rail 23；Wire harness fixed seat 4 is placed on two line slideways 21；Send
One end connection line sending motor 24 of line guide rail 23.
Preceding line sending guide rail 23 is provided with screw thread, and line sending connecting seat 22 is connected by the hole of one end with line sending guide rail 23, line sending
Provided with the screw thread being adapted to line sending guide rail 23 inside the hole of the one end of connecting seat 22.
A kind of foregoing automatic bale breaking equipment of cable shielding layer, is additionally provided with bracket institution 25, bracket institution 25 is arranged on electricity
Between machine brush unit 3 and wire harness fixed seat 4.
The utility model is further described with reference to embodiment.
As shown in figure 1, being structural representation of the present utility model；Setting needs to beat the screen layer length spread in a program,
The elbow folder 14 of wire harness fixed seat 4 is opened, wire harness 20 is placed in wire harness fixed seat 4 between top board 12 and lower platen 13
Wire harness fixed position, the elbow folder 14 of wire harness fixed seat 4 is closed.Dozen shielded cable for spreading end is needed to be placed on motor wire harness 20
On bracket institution 25 before brush unit 3, it is ensured that wire harness longitudinal direction is anti-to be put.
When in use, the wire harness 20 is needs the screen layer intended, and operating personnel start journey on PLC control panels 2
Sequence, electric rotating machine 10 works, and the rotating band electric brush 7 of rotatable pulley 91 starts to rotate；Line sending motor 24 works, line sending motor 24
Forward rotate, line sending connecting seat 22 drives wire harness fixed seat 4 to be advanced according to line sending guide rail 23 on line slideway 21, while cylinder
Rack 17 on 18 is rotated, and band moving gear 15, gear 15 drives space of the screen layer between top board 12 and lower platen 13 to turn
It is dynamic.The rotation pushed ahead with gear 15 of wire harness fixed seat 4 will need to beat the screen layer end spread at the uniform velocity send into two hairbrush 7 it
Between region, hairbrush 7 breaks up out screen layer in the presence of frictional force with screen layer, until beating the screen layer spread to needs
Bottom.Complete after screen layer beats and spread, electric rotating machine continues to rotate with electric brush 7, and the cylinder 18 of wire harness fixed seat 4 stops operating,
The backwards rotation of line sending motor 24 shifts wire harness fixed seat 4 onto origin, opens elbow folder 14 and takes out screen layer, completes overall operation.
Automatic shield layer beats the operation principle and the course of work for the machine of spreading：Beaten according to the characteristic editor of cable shielding layer is special
Spread program, it would be desirable to beat the cable spread and be fixed in wire harness fixed seat, it would be desirable to beat the shielding line spread and be put into equipment and beat and spread operation
Area, using the brush movement partial velocity of the PLC programme-control electric rotating machines programmed, allows hairbrush to be moved in the same direction；Meanwhile, control
Transmission mechanism processed, allow screen layer beat spread part enter beat spread region, utilize hairbrush wilfulness and screen layer and hairbrush friction
Power principle, is finally reached the effect beaten screen layer and spread.
, can be by the regulation handle 112 of forward and reverse adjusting means 11 of setting by two positions if wire harness 20 is relatively thin
The distance between adjustment seat 8 reduces, and vice versa.
Described above is only preferred embodiment of the present utility model, it should be pointed out that：For the common skill of the art
For art personnel, on the premise of the utility model principle is not departed from, some improvements and modifications can also be made, these improve and
Retouching also should be regarded as protection domain of the present utility model.
Claims (9)
1. a kind of automatic bale breaking equipment of cable shielding layer, it is characterised in that：Including：Shell（1）, PLC control panels（2）With break up
Device（6）；The dispersing device（6）Including：Motor brush unit（3）, wire harness fixed seat（4）And transmission mechanism（5）；The electricity
Machine brush unit（3）It is arranged on transmission mechanism（5）On；The PLC control panels（2）, wire harness fixed seat（4）And transmission mechanism
（5）It is arranged on shell（1）Installation panel（26）On；The PLC control panels（2）It is arranged on shell（1）Front panel on；Institute
The automatic bale breaking equipment of cable shielding layer is stated to power by external power supply.
2. a kind of automatic bale breaking equipment of cable shielding layer according to claim 1, it is characterised in that：The dispersing device
（6）At least two groups, and be disposed side by side on shell（1）On.
3. a kind of automatic bale breaking equipment of cable shielding layer according to claim 1, it is characterised in that：The motor hairbrush list
Member（3）Including：Two hairbrush（7）, two position adjustments seats（8）, four belt pulleys（9）With two electric rotating machines（10）；
Four belt pulleys（9）Including two rotatable pulleys（91）With two fast pulleies（92）；The belt pulley（9）
Position adjustments seat is connected to by support shaft（8）On；
The electric rotating machine（10）It is arranged on shell（1）Inside, two electric rotating machines（10）Rotating shaft and two rotatable pulleys
（91）Support shaft be connected；
The hairbrush（7）Hoop is in rotatable pulley（91）And fast pulley（92）On；The hairbrush（7）Provided with some needle points
Portion.
4. a kind of automatic bale breaking equipment of cable shielding layer according to claim 3, it is characterised in that：The motor hairbrush list
Member（3）Also include：Positive and negative distance adjusting means（11）；The positive and negative distance adjusting means（11）Including adjusting rod（111）And tune
Save handle（112）；The adjusting rod（111）Screw thread is provided with, and connects two position adjustments seats（8）；The regulation handle
（112）It is arranged on adjusting rod（111）One end.
5. a kind of automatic bale breaking equipment of cable shielding layer according to claim 1, it is characterised in that：The wire harness fixed seat
（4）Including：Top board（12）, lower platen（13）, elbow folder（14）, gear（15）, rotary shaft（16）, rack（17）, cylinder（18）
And connecting plate（19）；The elbow folder（14）It is arranged on lower platen（13）On；The lower platen（13）Lower connection rotary shaft（16）, rotation
Rotating shaft（16）On be cased with gear（15）；The cylinder（18）Pass through rack（17）With gear（15）Connection；The rack（17）With
Gear（15）Mutually agree with；The lower platen（13）And cylinder（18）It is arranged on connecting plate（19）On.
6. a kind of automatic bale breaking equipment of cable shielding layer according to claim 5, it is characterised in that：The top board（12）
For arc-shaped；The lower platen（13）On have adaptation wire harness（20）Groove.
7. a kind of automatic bale breaking equipment of cable shielding layer according to claim 1, it is characterised in that：The transmission mechanism
（5）Including：Two line slideways（21）, line sending connecting seat（22）, line sending guide rail（23）With line sending motor（24）；The line sending connects
Joint chair（22）Rat tail fixed seat（4）With line sending guide rail（23）；The wire harness fixed seat（4）It is placed on two line slideways
（21）On；The line sending guide rail（23）One end connection line sending motor（24）.
8. a kind of automatic bale breaking equipment of cable shielding layer according to claim 7, it is characterised in that：The line sending guide rail
（23）It is provided with screw thread, the line sending connecting seat（22）Hole and line sending guide rail by one end（23）It is connected, line sending connecting seat
（22）It is provided with and line sending guide rail inside the hole of one end（23）The screw thread of adaptation.
9. a kind of automatic bale breaking equipment of cable shielding layer according to claim 1, it is characterised in that：It is additionally provided with bracket institution
（25）, the bracket institution（25）It is arranged on motor brush unit（3）With wire harness fixed seat（4）Between.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720021876.3U CN206363809U (en) | 2017-01-10 | 2017-01-10 | A kind of automatic bale breaking equipment of cable shielding layer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720021876.3U CN206363809U (en) | 2017-01-10 | 2017-01-10 | A kind of automatic bale breaking equipment of cable shielding layer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206363809U true CN206363809U (en) | 2017-07-28 |
Family
ID=59379668
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720021876.3U Expired - Fee Related CN206363809U (en) | 2017-01-10 | 2017-01-10 | A kind of automatic bale breaking equipment of cable shielding layer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206363809U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107283280A (en) * | 2017-08-23 | 2017-10-24 | 江苏博之旺自动化设备有限公司 | A kind of gauze screen beater |
| CN111312452A (en) * | 2020-03-13 | 2020-06-19 | 长光(滁州)高端智能装备研究院 | Wiring harness scattering device |
| CN111312451A (en) * | 2020-03-13 | 2020-06-19 | 长光(滁州)高端智能装备研究院 | Wiring harness scattering equipment |
| CN111341500A (en) * | 2020-03-13 | 2020-06-26 | 长光(滁州)高端智能装备研究院 | Wire harness scattering and equally distributing system |
-
2017
- 2017-01-10 CN CN201720021876.3U patent/CN206363809U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107283280A (en) * | 2017-08-23 | 2017-10-24 | 江苏博之旺自动化设备有限公司 | A kind of gauze screen beater |
| CN111312452A (en) * | 2020-03-13 | 2020-06-19 | 长光(滁州)高端智能装备研究院 | Wiring harness scattering device |
| CN111312451A (en) * | 2020-03-13 | 2020-06-19 | 长光(滁州)高端智能装备研究院 | Wiring harness scattering equipment |
| CN111341500A (en) * | 2020-03-13 | 2020-06-26 | 长光(滁州)高端智能装备研究院 | Wire harness scattering and equally distributing system |
| CN111312451B (en) * | 2020-03-13 | 2021-03-19 | 长光(滁州)高端智能装备研究院 | Wiring harness scattering equipment |
| CN111312452B (en) * | 2020-03-13 | 2021-03-19 | 长光(滁州)高端智能装备研究院 | Wiring harness scattering device |
| CN111341500B (en) * | 2020-03-13 | 2021-05-18 | 长光(滁州)高端智能装备研究院 | Wire harness scattering and equally distributing system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170728 Termination date: 20200110 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |