CN206361185U - A kind of cryogenic ball valve - Google Patents
A kind of cryogenic ball valve Download PDFInfo
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- CN206361185U CN206361185U CN201720009625.3U CN201720009625U CN206361185U CN 206361185 U CN206361185 U CN 206361185U CN 201720009625 U CN201720009625 U CN 201720009625U CN 206361185 U CN206361185 U CN 206361185U
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- 238000012856 packing Methods 0.000 claims abstract description 36
- 210000004907 gland Anatomy 0.000 claims abstract description 11
- 239000002184 metal Substances 0.000 claims description 12
- 229910052751 metal Inorganic materials 0.000 claims description 12
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 239000000945 filler Substances 0.000 claims 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims 1
- 239000010931 gold Substances 0.000 claims 1
- 229910052737 gold Inorganic materials 0.000 claims 1
- 230000008676 import Effects 0.000 claims 1
- 238000007789 sealing Methods 0.000 abstract description 22
- 239000007788 liquid Substances 0.000 abstract description 6
- 239000000463 material Substances 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 230000002265 prevention Effects 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 239000012530 fluid Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000009916 joint effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005504 petroleum refining Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
本实用新型涉及一种低温球阀,其特征为包括阀体、连接体、阀杆、阀芯、阀盖、填料压盖、阀体,填料盖,手柄,所述阀体与连接体相连,阀体进口端阀座底部设有弹簧,阀芯侧面开有一连通至阀芯内部的通孔作为压力平衡孔,阀体阀座设有阀座密封圈,阀座密封圈下方安装有弹簧,阀芯置于阀座密封圈上,阀杆与阀芯相连,阀盖填料函处安装有唇形密封圈,阀盖上方安装有填料盖。本实用新型解决了现有低温球阀由于因为超压而发生破裂,造成其中的危险气体或液体泄漏的危险,耐低温材料在低温及超低温的工况下,其固有的弹性作用也会大大降低,并受低温变形影响的问题。
The utility model relates to a low-temperature ball valve, which is characterized in that it includes a valve body, a connecting body, a valve stem, a valve core, a valve cover, a packing gland, a valve body, a packing cover, and a handle. There is a spring at the bottom of the valve seat at the inlet end of the body, and a through hole connected to the inside of the valve core is opened on the side of the valve core as a pressure balance hole. Placed on the sealing ring of the valve seat, the valve stem is connected with the valve core, a lip sealing ring is installed at the stuffing box of the bonnet, and a stuffing cap is installed above the bonnet. The utility model solves the danger of leakage of dangerous gas or liquid in the existing low-temperature ball valve due to rupture due to overpressure, and the inherent elastic effect of low-temperature-resistant materials will be greatly reduced under low-temperature and ultra-low-temperature working conditions. And affected by low temperature deformation.
Description
技术领域technical field
本实用新型涉及一种低温球阀。The utility model relates to a low temperature ball valve.
背景技术Background technique
球阀主要用于流体或气体管道传输,阻断流体或气体以便维修、检修或施工,被广泛用在石油炼制、长输管线、化工、造纸、水利、电力等行业,随着LNG能源需求的增长,低温阀门与超低温阀门的应用越来越广泛。Ball valves are mainly used for fluid or gas pipeline transmission, blocking fluid or gas for maintenance, overhaul or construction, and are widely used in petroleum refining, long-distance pipelines, chemical industry, papermaking, water conservancy, electric power and other industries. Growth, the application of cryogenic valves and ultra-low temperature valves is becoming more and more extensive.
由于低温球阀使用在低温环境中,球阀关从开到关,中腔一致都有压力,阀门关闭后,阀体内的腔体为一种密封空间,中腔压力不会流通,低温液体汽化,会使得腔体内的压力急剧上升,由于现有技术中的低温球阀,都是采用双向密封没有泄压功能,球阀会因为超压而发生破裂,造成其中的危险气体或液体泄漏的危险,而且低温液体汽化会沿着阀杆和连接杆之间的间隙,对设置在阀杆内的填料密封结构造成冲击,同时也会沿着连接体部位对密封垫片造成冲击,使填料密封失效和连接密封失效,大大缩短其使用寿命。并且,现有技术多数只是简单降阀门的材料改成耐低温的材料,但是即使是耐低温材料在低温及超低温的工况下,其固有的弹性作用也会大大降低,并受低温变形的影响。而普通的低温球阀及超低温球阀的阀座密封面均为平面密封,密封圈材料在低温及超低温工况下无法自动补偿低温变形的影响进而影响阀门的密封性能。Since the cryogenic ball valve is used in a low-temperature environment, the ball valve is closed from open to closed, and the middle cavity has consistent pressure. After the valve is closed, the cavity in the valve body is a sealed space, and the pressure in the middle cavity will not flow, and the low-temperature liquid will vaporize. The pressure in the cavity rises sharply. Since the cryogenic ball valves in the prior art adopt two-way sealing without pressure relief function, the ball valve will rupture due to overpressure, causing the danger of dangerous gas or liquid leakage in it, and the cryogenic liquid Vaporization will impact the packing seal structure set in the valve stem along the gap between the valve stem and the connecting rod, and will also impact the sealing gasket along the connecting body, causing the packing seal and connection seal to fail , greatly shortening its service life. Moreover, most of the existing technologies simply change the material of the valve into a low-temperature-resistant material, but even if the low-temperature-resistant material is used in low-temperature and ultra-low temperature conditions, its inherent elastic effect will be greatly reduced, and it will be affected by low-temperature deformation. . However, the seat sealing surfaces of ordinary cryogenic ball valves and ultra-low temperature ball valves are flat seals, and the sealing ring material cannot automatically compensate for the impact of low temperature deformation under low temperature and ultra low temperature conditions, thereby affecting the sealing performance of the valve.
发明内容Contents of the invention
本实用新型提供一种低温球阀,旨在解决现有技术中球阀会因为超压而发生破裂,造成其中的危险气体或液体泄漏的危险以及密封圈材料在低温及超低温工况下无法自动补偿低温变形的影响进而影响阀门的密封性能的问题。The utility model provides a low-temperature ball valve, which aims to solve the problem that the ball valve in the prior art will be ruptured due to overpressure, resulting in the danger of dangerous gas or liquid leakage and the sealing ring material cannot automatically compensate for low temperature under low temperature and ultra-low temperature conditions. The influence of deformation in turn affects the sealing performance of the valve.
本实用新型方案如下:The utility model scheme is as follows:
一种低温球阀,包括阀体、连接体、阀杆、阀芯、阀盖、填料压盖、手柄,其特征在于:所述阀体与连接体相连,阀体进口端的阀座底部设有弹簧,阀体内设有唇形密封圈安装槽和金属缠绕垫安装槽,阀体内阀座设有阀座密封圈,阀座密封圈下方安装有弹簧,阀芯设置于阀座密封圈上,阀芯侧面开有一连通至阀芯内部的通孔作为压力平衡孔,阀杆与阀芯相连,阀杆外部套设滑动轴承,阀杆上部设有止推垫片,阀盖与阀体固定,阀盖与阀体之间设有金属缠绕垫,阀盖与阀杆之间设有静电弹簧和钢球,阀盖填料函处安装有唇形密封圈,阀盖上方安装有填料盖。A low-temperature ball valve, including a valve body, a connecting body, a valve stem, a valve core, a valve cover, a packing gland, and a handle. , the valve body is equipped with a lip seal ring installation groove and a metal winding pad installation groove, the valve seat in the valve body is provided with a valve seat seal ring, a spring is installed under the valve seat seal ring, the valve core is set on the valve seat seal ring, and the valve core A through hole connected to the inside of the valve core is opened on the side as a pressure balance hole. The valve stem is connected to the valve core. There is a metal wound gasket between the valve body and the valve stem, an electrostatic spring and a steel ball are installed between the valve cover and the valve stem, a lip seal ring is installed at the stuffing box of the valve cover, and a stuffing cover is installed above the valve cover.
进一步的,所述阀盖填料函处还包括填料组,填料垫,填料垫设置与唇形密封圈上,填料组设置于填料垫上;Further, the stuffing box of the bonnet also includes a packing group and a packing pad, the packing pad is arranged on the lip sealing ring, and the packing group is arranged on the packing pad;
进一步的,所述阀芯部开有凹槽,用于与阀杆固定;Further, the valve core is provided with a groove for fixing with the valve stem;
进一步的,所述阀杆表面与阀芯表面经过硬化处理;Further, the surface of the valve stem and the surface of the valve core are hardened;
进一步的,所述阀体还设有一凸台用于限定阀杆位置;Further, the valve body is also provided with a boss for limiting the position of the valve stem;
进一步的,所述填料压盖上设有螺钉,用于限制阀门开关。Further, the packing gland is provided with screws for restricting the opening and closing of the valve.
本实用新型的有益效果:The beneficial effects of the utility model:
1.通过在阀芯上设置压力平衡孔,使阀门进口端与阀芯,阀芯与阀腔之间连成一体,形成了介质流通通道,保证了气体与整个管道压力形成一个整体,防止中腔压力过高,造成危险气体或液体泄漏的问题。1. By setting the pressure balance hole on the valve core, the inlet end of the valve is connected with the valve core, the valve core and the valve cavity to form a medium circulation channel, which ensures that the gas and the pressure of the entire pipeline form a whole, preventing the middle The cavity pressure is too high, causing the problem of dangerous gas or liquid leakage.
2.通过在阀杆密封部位和阀体连接部位设置唇形密封圈,在中腔压力异常升高的情况下,将促使唇形密封圈的两唇部膨胀,紧贴于阀杆与阀盖壁,阀体与连接体壁,唇形密封圈的优点是压力越高越贴得更严密,故保证了两处无外漏发生,并在该两处设置有填料组和金属缠绕垫,不仅可实现二次密封还起到安全防火功能。2. By setting the lip sealing ring at the sealing part of the valve stem and the connecting part of the valve body, when the pressure in the middle cavity rises abnormally, the two lips of the lip sealing ring will expand, and it will be close to the valve stem and the bonnet Wall, valve body and connecting body wall, the advantage of the lip seal ring is that the higher the pressure, the tighter the affixation, so it ensures that there is no leakage at the two places, and the two places are equipped with packing groups and metal wound gaskets, not only It can realize the secondary sealing and also play the function of safety and fire prevention.
附图说明Description of drawings
图1为本实用新型示意图;Fig. 1 is the utility model schematic diagram;
图2为图1中A部分示意图;Fig. 2 is a schematic diagram of part A in Fig. 1;
图3为图1中B部分示意图;Fig. 3 is a schematic diagram of part B in Fig. 1;
图4为阀芯示意图。Figure 4 is a schematic diagram of the valve core.
图1:1.阀体;2.连接体;3.阀杆;4.阀芯;5.阀座密封圈;6.弹簧;7.阀盖;8.填料压盖;9.手柄;10.螺杆;11.螺母;12.螺栓;13 弹性垫片;14.内六角螺钉;15.垫圈;16.螺母;17.螺钉。Figure 1: 1. Valve body; 2. Connecting body; 3. Valve stem; 4. Valve core; 5. Seat sealing ring; 6. Spring; 7. Bonnet; 8. Packing gland; 9. Handle; 10 .Screw; 11. Nut; 12. Bolt; 13. Elastic washer; 14. Hexagon socket head cap screw; 15. Washer; 16. Nut; 17. Screw.
图2:18.填料垫;19.唇形密封圈一;20.填料组。Figure 2: 18. Packing pad; 19. Lip seal ring one; 20. Packing group.
图3:21.唇形密封圈二;22.金属缠绕垫一;23.金属缠绕垫二; 24.滑动轴承;25.止推垫片;26.静电弹簧;27.钢球。Figure 3: 21. Lip seal ring 2; 22. Metal winding pad 1; 23. Metal winding pad 2; 24. Sliding bearing; 25. Thrust washer; 26. Electrostatic spring; 27. Steel ball.
图4:28.压力平衡孔。Figure 4: 28. Pressure equalization hole.
具体实施方式detailed description
现结合附图对本实用新型进行说明:The utility model is described now in conjunction with accompanying drawing:
如图1、图2、图3所示,一种低温球阀,包括阀体1、连接体2、阀杆3、阀芯4、阀盖7、填料压盖8、手柄9,所述阀体1与连接体 2通过螺杆10和螺母11固定相连,阀体1进口端阀座底部设有弹簧 6,阀体1设有唇形密封圈安装槽和金属缠绕垫安装槽,用于与连接体固定时安装唇形密封圈二21和金属缠绕垫圈一22,除唇形密封圈安装槽和金属缠绕垫安装槽外,还设有一凸台用于限定阀杆3位置,阀体1阀座设有阀座密封圈5,阀座密封圈5下方安装有弹簧6,阀芯4置于阀座密封圈5上,阀芯4侧面开有一连通至阀芯内部的通孔作为压力平衡孔28,阀芯4上部开有凹槽,阀杆3下端横截面为方形,阀杆3下端嵌入阀芯4上部凹槽与阀芯4相连,阀杆3外部套设滑动轴承24,阀杆3上部设有止推垫片25,阀盖7穿过阀杆3与阀体1用螺栓12和弹性垫片13固定,阀杆3与阀盖7之间设有静电弹簧26和钢球27,阀盖7与阀体1之间设有金属缠绕垫二23,阀盖7 填料函处安装有唇形密封圈一19,阀盖7填料函处还包括填料组20,填料垫18,填料垫18设置于唇形密封圈一19上,填料组20设置于填料垫18上,阀盖7上方安装有填料压盖8,填料压盖8用内六角螺钉14压紧固定,阀杆3上方安装有手柄9,用螺母16与垫圈15 压紧固定;阀芯4与阀杆3表面经过硬化处理。As shown in Figure 1, Figure 2, and Figure 3, a low-temperature ball valve includes a valve body 1, a connecting body 2, a valve stem 3, a valve core 4, a valve cover 7, a packing gland 8, and a handle 9. The valve body 1 is fixedly connected with connecting body 2 through screw rod 10 and nut 11. There is spring 6 at the bottom of the valve seat at the inlet end of valve body 1. When fixing, install lip seal ring 2 21 and metal wound gasket 1 22. In addition to the lip seal ring installation groove and the metal wound gasket installation groove, there is also a boss used to limit the position of the valve stem 3, and the valve body 1 valve seat is set There is a valve seat sealing ring 5, a spring 6 is installed under the valve seat sealing ring 5, the valve core 4 is placed on the valve seat sealing ring 5, a through hole connected to the inside of the valve core is opened on the side of the valve core 4 as a pressure balance hole 28, The upper part of the valve core 4 has a groove, the cross section of the lower end of the valve stem 3 is square, the lower end of the valve stem 3 is embedded in the upper groove of the valve core 4 and connected with the valve core 4, the valve stem 3 is sleeved with a sliding bearing 24, and the upper part of the valve stem 3 is set There is a thrust washer 25, and the valve cover 7 passes through the valve stem 3 and is fixed to the valve body 1 with bolts 12 and elastic gaskets 13. An electrostatic spring 26 and a steel ball 27 are arranged between the valve stem 3 and the valve cover 7, and the valve cover 7 and the valve body 1 are provided with a metal wound gasket 2 23, a lip seal ring 1 19 is installed at the stuffing box of the bonnet 7, and the stuffing box of the bonnet 7 also includes a packing group 20, a packing pad 18, and a packing pad 18 is set On the lip seal ring 19, the packing group 20 is set on the packing pad 18, the packing gland 8 is installed on the top of the valve cover 7, the packing gland 8 is compressed and fixed with the hexagon socket head screw 14, and the handle is installed on the top of the valve stem 3 9. Compress and fix with nut 16 and washer 15; the surfaces of valve core 4 and valve stem 3 are hardened.
如图1所示,图上箭头方向为介质正常流动方向,介质从左至右流动,全开时阀体流道、球体流道、连接体流道形成一个全开的介质通道。全关时由于阀芯4上设有压力平衡孔28,通过压力平衡孔28 使进口端与阀体中腔连成一体,形成介质流通,这样保证了气体与整个管道的气体压力形成一个整体,防止中腔压力过高,保证了阀门的安全性,同时进口端阀座密封圈5在进口端介质压力及弹簧6的共同作用下推动阀芯4同时压向出口端阀座密封圈5,实现阀座出口密封,这设计增大了出口端阀座的密封比压,大大提高了阀门出口端的密封性能,实现零泄漏。As shown in Figure 1, the direction of the arrow on the figure is the normal flow direction of the medium, and the medium flows from left to right. When the valve body flow channel, the ball flow channel and the connection body flow channel are fully opened, a fully open medium channel is formed. When fully closed, since the valve core 4 is provided with a pressure balance hole 28, the inlet end and the middle cavity of the valve body are integrated through the pressure balance hole 28 to form a medium circulation, which ensures that the gas and the gas pressure of the entire pipeline form a whole. Prevent the pressure in the middle cavity from being too high and ensure the safety of the valve. At the same time, the valve seat seal ring 5 at the inlet end pushes the valve core 4 to the valve seat seal ring 5 at the outlet end under the joint action of the medium pressure at the inlet end and the spring 6 to realize The outlet of the valve seat is sealed. This design increases the sealing specific pressure of the valve seat at the outlet end, greatly improves the sealing performance of the outlet end of the valve, and achieves zero leakage.
如图2所示:中腔介质通过阀杆3与阀盖7之间的间隙作用在唇形密封圈一19,在中腔压力升高的情况下,将促使唇形密封圈一19 的两唇部在介质压力作用下向外膨胀,膨胀的两唇部紧贴于阀杆3与阀盖7,形成阀杆3与阀盖7之间的一级密封,同时在唇形密封圈19上部设置有填料垫18和填料组20,通过螺钉17压向填料压盖8作用于填料组20上,填料组20在介质向上的作用和填料压盖8向下的作用下,形成第二级密封,阀杆3与阀盖7在双重密封的作用下,使密封更可靠,大大降低了阀杆与阀盖间外漏的现象。填料组20不仅起到二次密封的作用还具有安全防火功能。As shown in Figure 2: the medium in the middle cavity acts on the lip seal ring one 19 through the gap between the valve stem 3 and the valve cover 7, and when the pressure in the middle cavity rises, it will promote the two lips seal ring one 19 The lips expand outward under the action of the medium pressure, and the two expanded lips are close to the valve stem 3 and the valve cover 7, forming a first-level seal between the valve stem 3 and the valve cover 7, and at the same time on the upper part of the lip seal ring 19 A packing pad 18 and a packing group 20 are provided, and the screw 17 is pressed to the packing gland 8 to act on the packing group 20, and the packing group 20 forms a second-level seal under the upward action of the medium and the downward action of the packing gland 8 , The valve stem 3 and the valve cover 7 are double-sealed to make the seal more reliable and greatly reduce the leakage between the valve stem and the valve cover. The packing group 20 not only plays the role of secondary sealing but also has the function of safety and fire prevention.
如图3所示:中腔介质通过阀体1与连接体2之间的间隙作用在唇形密封圈21,在中腔压力升高的情况下,将促使唇形密封圈的两唇部在介质压力作用下向外膨胀,膨胀的两唇部紧贴于阀体1与连接体 2两壁,形成阀体1与连接体2之间的一级密封,同时在阀体1的环槽内设有金属缠绕垫一22,通过螺杆10和螺母11压紧阀体1和连接体2,压紧力促使金属缠绕垫一22变形形成二次密封,阀体1和连接体2连接部位在双重密封的作用下,使密封更可靠,大大降低了阀体与连接体间外漏的现象。同时金属缠绕垫一22不仅起到二次密封的作用还具有安全防火功能。As shown in Figure 3: the medium in the middle cavity acts on the lip seal 21 through the gap between the valve body 1 and the connecting body 2. When the pressure in the middle cavity rises, it will promote the two lips of the lip seal Under the action of the medium pressure, it expands outward, and the two expanded lips are close to the two walls of the valve body 1 and the connecting body 2, forming a primary seal between the valve body 1 and the connecting body 2, and at the same time in the ring groove of the valve body 1 A metal wound gasket 22 is provided, and the valve body 1 and the connecting body 2 are pressed by the screw rod 10 and the nut 11. The pressing force promotes the deformation of the metal wound gasket 1 22 to form a secondary seal. Under the action of the seal, the seal is more reliable, and the phenomenon of leakage between the valve body and the connecting body is greatly reduced. At the same time, the metal wound gasket-22 not only plays the role of secondary sealing, but also has the function of safety and fire prevention.
Claims (6)
Priority Applications (1)
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CN201720009625.3U CN206361185U (en) | 2017-01-05 | 2017-01-05 | A kind of cryogenic ball valve |
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CN201720009625.3U CN206361185U (en) | 2017-01-05 | 2017-01-05 | A kind of cryogenic ball valve |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107297505A (en) * | 2017-08-18 | 2017-10-27 | 谭颖 | One kind building aqueduct valve switch |
CN109084022A (en) * | 2018-09-21 | 2018-12-25 | 上海沪东造船阀门有限公司 | A kind of ultralow temperature ball valve seals |
CN115949767A (en) * | 2022-12-19 | 2023-04-11 | 江苏盐电阀门有限公司 | Deep sea ball valve |
-
2017
- 2017-01-05 CN CN201720009625.3U patent/CN206361185U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107297505A (en) * | 2017-08-18 | 2017-10-27 | 谭颖 | One kind building aqueduct valve switch |
CN109084022A (en) * | 2018-09-21 | 2018-12-25 | 上海沪东造船阀门有限公司 | A kind of ultralow temperature ball valve seals |
CN115949767A (en) * | 2022-12-19 | 2023-04-11 | 江苏盐电阀门有限公司 | Deep sea ball valve |
CN115949767B (en) * | 2022-12-19 | 2023-10-31 | 江苏盐电阀门有限公司 | Deep sea ball valve |
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CP03 | Change of name, title or address | ||
CP03 | Change of name, title or address |
Address after: No. 26, Yuchuan Road, high tech Industrial Park, Zigong, Sichuan, 643000 Patentee after: Sichuan Dewei Valve Co.,Ltd. Address before: No.26, Yuchuan Road, high tech Industrial Zone, Zigong City, Sichuan Province Patentee before: SICHUAN VOLANT VALVE Co.,Ltd. |
|
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170728 |