CN206360713U - A kind of two pass seam waterproof device with segment bolt connector box duct pieces of shield tunnel - Google Patents
A kind of two pass seam waterproof device with segment bolt connector box duct pieces of shield tunnel Download PDFInfo
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- 238000007789 sealing Methods 0.000 claims abstract description 21
- 229920001971 elastomer Polymers 0.000 claims description 27
- 229920002943 EPDM rubber Polymers 0.000 claims description 4
- 229910001018 Cast iron Inorganic materials 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000000835 fiber Substances 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 229920002635 polyurethane Polymers 0.000 claims description 2
- 239000004814 polyurethane Substances 0.000 claims description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 claims 7
- 229920001195 polyisoprene Polymers 0.000 claims 7
- 229920000570 polyether Polymers 0.000 claims 1
- 238000012795 verification Methods 0.000 abstract description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 14
- 238000004078 waterproofing Methods 0.000 description 13
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Abstract
本实用新型涉及一种带管片螺栓接头盒盾构隧道管片的双道接缝防水装置,用以在盾构隧道中相邻的第一管片和第二管片之间的接缝面进行密封,所述的第一管片通过螺栓与第二管片连接,所述的第一管片在螺栓连接处设有第一管片螺栓接头盒,所述的第二管片在螺栓连接处设有第二管片螺栓接头盒,该防水装置包括设置在接缝面上外弧面侧的第一道防水单元、接缝面上内弧面侧的第二道防水单元以及设置在第一管片螺栓接头盒和第二管片螺栓接头盒周围且与第二道防水单元搭接共同进行密封的接头盒防水单元。与现有技术相比,本实用新型具有防水能力高、方便实验验证等优点。
The utility model relates to a double seam waterproof device with a segment bolt joint box shield tunnel segment, which is used for the joint surface between the adjacent first segment and the second segment in the shield tunnel For sealing, the first segment is connected to the second segment by bolts, the first segment is provided with a first segment bolt joint box at the bolt connection, and the second segment is connected by bolts There is a second segment bolt joint box, the waterproof device includes the first waterproof unit on the outer arc surface side of the joint surface, the second waterproof unit on the inner arc surface side of the joint surface, and the second waterproof unit on the inner arc surface side of the joint surface. A joint box waterproof unit that seals around a segment bolt joint box and a second segment bolt joint box and overlaps with the second waterproof unit. Compared with the prior art, the utility model has the advantages of high waterproof ability, convenient experimental verification and the like.
Description
技术领域technical field
本实用新型涉及既有盾构隧道接缝防水工程领域,尤其是涉及一种带管片螺栓接头盒盾构隧道管片的双道接缝防水装置。The utility model relates to the field of seam waterproofing engineering of existing shield tunnels, in particular to a double seam waterproof device with segment bolt joints and shield tunnel segments.
背景技术Background technique
近年来,随着我国地下空间的陆续开发,以及城市轨道交通网络的不断完善,盾构工法以其机械化程度高、施工速度快、环境影响小等优点,在当今城市地铁隧道以及大型水下隧道工程中被广泛采用。据调查显示,盾构隧道渗漏水已成为影响盾构隧道安全及运营的主要病害之一,尤其对于电力隧道、污水隧道以及地铁隧道等,渗漏水不仅对日常的运营带来重重安全隐患。随着高水压越江或者跨海隧道的不断出现,单道接缝防水已不能满足现有的设计要求,双道、甚至多道防水在盾构管片接缝防水设计中不断被采用。In recent years, with the continuous development of underground space in my country and the continuous improvement of urban rail transit networks, the shield method has been widely used in urban subway tunnels and large underwater tunnels due to its advantages of high degree of mechanization, fast construction speed, and small environmental impact. widely used in engineering. According to the survey, water leakage in shield tunnels has become one of the main problems affecting the safety and operation of shield tunnels, especially for power tunnels, sewage tunnels, and subway tunnels. Water leakage not only brings many safety hazards to daily operations . With the emergence of high-pressure cross-river or sea-crossing tunnels, single-channel joint waterproofing can no longer meet the existing design requirements, and double-channel or even multi-channel waterproofing has been continuously adopted in the design of shield segment joint waterproofing.
在调查中发现,除了在衬砌管片接缝(环缝及纵缝)处发生渗漏水之外,接头盒螺栓孔处的渗漏病害也普遍存在,表明接头盒螺栓孔也是渗漏水发生的主要位置之一。然而在现行的盾构隧道的设计工作中,针对接头盒螺栓的防水处理,通常仅在接头盒螺栓手孔处采用注浆嵌缝等处理方式。实际工程中,根据调查表明,接头盒螺栓手孔处的渗漏水病害广泛普遍存在,表明现行的接头盒螺栓孔处防水处理方式不佳,亟待进一步完善,并进行针对性的科学合理设计。During the investigation, it was found that, in addition to the leakage of water at the joints of the lining segments (circumferential joints and longitudinal joints), the leakage of the joint box bolt hole is also common, indicating that the joint box bolt hole is also the occurrence of water leakage one of the main locations. However, in the current shield tunnel design work, for the waterproof treatment of joint box bolts, grouting caulking and other treatment methods are usually only used at the hand holes of joint box bolts. In the actual project, according to the investigation, the water leakage disease at the bolt hole of the joint box is widespread and common, indicating that the current waterproof treatment method at the bolt hole of the joint box is not good, and it is urgent to be further improved, and a targeted scientific and rational design should be carried out.
对于越江跨海的高水压隧道,以及电力隧道、输水隧道等,对于管片接缝防水,具有很高的防水能力和防水安全系数要求。往往采用双道防水密封垫的设计形式,通过设置两道弹性密封垫,对压形成双道防水防线,确保管片接缝即使在一侧张开的情况下,也能至少有一道防水密封垫能承受较高的水压,大大提高了管片接缝防水的安全系数及防水能力稳定性。此外,接头盒螺栓与螺栓孔之间存在空隙,螺栓手孔处进行了注浆封堵处理,实际情况表明,螺栓手孔处注浆封堵等一般的处理方式防水效果不佳,防水能力远远小于弹性密封垫。因此,在双道防水防线中,当第一道防水失效,在水压作用下水进入中心腔体,此时处于中心腔体内的接头盒螺栓孔成了防水最脆弱部位,在水压作用下迅速被击穿,接缝整体防水失效,然而,第二道防水在此情形下,几乎不发挥作用而毫无意义。故对于双道防水的盾构隧道管片接缝,接头盒螺栓孔处的防水成为双道防水能否有效发挥作用的关键,目前国内外均尚无此部分的设计和装置。For high water pressure tunnels crossing rivers and seas, as well as power tunnels and water conveyance tunnels, the joints of segments have high waterproof capacity and waterproof safety factor requirements. The design form of double-channel waterproof gasket is often adopted. By setting two elastic gaskets, a double-channel waterproof defense line is formed under pressure to ensure that there is at least one waterproof gasket even when the segment joint is opened on one side. It can withstand high water pressure, which greatly improves the safety factor of segment joint waterproofing and the stability of waterproofing ability. In addition, there is a gap between the bolt and the bolt hole of the joint box, and the bolt hand hole has been grouted and sealed. The actual situation shows that the general treatment methods such as grouting and sealed the bolt hand hole are not effective in waterproofing, and the waterproof ability is far away. Much smaller than elastic gaskets. Therefore, in the double-layer waterproof defense line, when the first waterproof line fails, water enters the central cavity under the action of water pressure. At this time, the bolt hole of the joint box in the central cavity becomes the most vulnerable part of the waterproof, and it is quickly damaged under the action of water pressure. If it is broken down, the overall waterproofing of the seams will fail. However, in this case, the second waterproofing is almost useless and meaningless. Therefore, for the joints of shield tunnel segments with double waterproofing, the waterproofing at the bolt holes of the joint box becomes the key to whether the double waterproofing can function effectively. At present, there is no design and device for this part at home and abroad.
实用新型内容Utility model content
本实用新型的目的就是为了克服上述现有技术存在的缺陷而提供一种防水能力高、方便实验验证的带管片螺栓接头盒盾构隧道管片的双道接缝防水装置。The purpose of this utility model is to provide a double seam waterproof device with segment bolt joints and shield tunnel segments with high waterproof capacity and convenient experimental verification in order to overcome the defects of the above-mentioned prior art.
本实用新型的目的可以通过以下技术方案来实现:The purpose of this utility model can be achieved through the following technical solutions:
一种带管片螺栓接头盒盾构隧道管片的双道接缝防水装置,用以在盾构隧道中相邻的第一管片和第二管片之间的接缝面进行密封,所述的第一管片通过螺栓与第二管片连接,所述的第一管片在螺栓连接处设有第一管片螺栓接头盒,所述的第二管片在螺栓连接处设有第二管片螺栓接头盒,该防水装置包括设置在接缝面上外弧面侧的第一道防水单元、接缝面上内弧面侧的第二道防水单元以及设置在第一管片螺栓接头盒和第二管片螺栓接头盒周围且与第二道防水单元搭接共同进行密封的接头盒防水单元。A double seam waterproof device with a segment bolt joint and a shield tunnel segment, which is used to seal the joint surface between the adjacent first segment and the second segment in the shield tunnel, and the The first segment is connected to the second segment by bolts, the first segment is provided with a first segment bolt joint box at the bolt connection, and the second segment is provided with a second segment at the bolt connection. Two-segment bolt joint box, the waterproof device includes the first waterproof unit arranged on the outer arc surface side of the joint surface, the second waterproof unit arranged on the inner arc surface side of the joint surface and the first segment bolt The joint box waterproof unit that is around the joint box and the second segment bolt joint box and overlaps with the second waterproof unit for sealing.
所述的第一管片和第二管片在接缝面上均设有防水单元沟槽,所述的第一道防水单元、第二道防水单元和接头盒防水单元均粘结在防水单元沟槽内。The first segment and the second segment are provided with waterproof unit grooves on the joint surface, and the first waterproof unit, the second waterproof unit and the joint box waterproof unit are all bonded to the waterproof unit inside the trench.
所述的接头盒防水单元包括设置在第一管片防水单元沟槽内的第一橡胶弹性密封垫以及设置在第二管片防水单元沟槽内的第二橡胶弹性密封垫,所述的第一橡胶弹性密封垫和第二橡胶弹性密封垫位置正对进行密封。The joint box waterproof unit includes a first rubber elastic gasket arranged in the groove of the first segment waterproof unit and a second rubber elastic gasket arranged in the groove of the second segment waterproof unit. The position of the first rubber elastic sealing gasket and the second rubber elastic sealing gasket are opposite to each other for sealing.
所述的第一道防水单元、第二道防水单元、第一橡胶弹性密封垫和第二橡胶弹性密封垫为三元乙丙橡胶弹性密封垫、制品型遇水膨胀橡胶密封垫或聚醚型聚氨酯遇水膨胀弹性密封垫。The first waterproof unit, the second waterproof unit, the first rubber elastic gasket and the second rubber elastic gasket are EPDM rubber elastic gaskets, product-type water-swellable rubber gaskets or polyether-type rubber gaskets. Polyurethane water-swellable elastic gasket.
其特征在于,第一橡胶弹性密封垫和第二橡胶弹性密封垫在接缝面上在靠近内弧面一侧开口,其开口一侧与第二道防水单元搭接形成方框形或多边形密封防水结构。It is characterized in that the first rubber elastic gasket and the second rubber elastic gasket are open on the joint surface near the inner arc surface, and the opening side overlaps with the second waterproof unit to form a square or polygonal seal Waterproof structure.
接头盒防水单元的内轮廓与接头盒的外轮廓之间的距离不小于50mm。The distance between the inner contour of the joint box waterproof unit and the outer contour of the joint box is not less than 50mm.
所述的第一管片和第二管片为混凝土管片、铸铁管片或钢纤维管片。The first segment and the second segment are concrete segment, cast iron segment or steel fiber segment.
与现有技术相比,本实用新型具有以下优点:Compared with the prior art, the utility model has the following advantages:
一、防水能力高:本实用新型通过在接头盒周围设置防水密封垫代替了原来的注浆封堵处理,有效提高了双道防水管片接缝接头盒的螺栓孔防水能力,保证了双道防水性能的有效发挥,在一道防水失效的情况下,避免接头盒螺栓孔处成为防水脆弱部位而被迅速击穿,并能与另一道防水密封垫共同抵抗外部水压,使得双道防水能充分有效发挥,大大提高了盾构隧道接缝防水能力。1. High waterproof ability: the utility model replaces the original grouting sealing treatment by setting a waterproof gasket around the joint box, which effectively improves the waterproof ability of the bolt holes of the double-channel waterproof segment joint box and ensures the double-channel The effective performance of waterproof performance, in the case of one waterproof failure, prevents the bolt hole of the joint box from becoming a waterproof vulnerable part and is quickly broken down, and can resist external water pressure together with another waterproof gasket, so that the double waterproof can fully Effective play greatly improves the waterproof ability of shield tunnel joints.
二、方便实验验证:结合具体螺栓孔处防水性能试验,可精确地量测本装置的防水能力,并科学合理地进行接缝双道防水设计,对实际工程具有很强的指导意义。2. Convenient experimental verification: Combined with the waterproof performance test of the specific bolt holes, the waterproof ability of the device can be accurately measured, and the double-channel waterproof design of the joints can be scientifically and rationally designed, which has a strong guiding significance for actual engineering.
附图说明Description of drawings
图1为本实用新型在接缝处的平面布置图。Fig. 1 is the plane layout diagram of the utility model at the seam.
图2为图1中A-A截面的截面图。Fig. 2 is a sectional view of section A-A in Fig. 1 .
其中,1、第一管片,2、第二管片,3、第一橡胶弹性密封垫,4、第二橡胶弹性密封垫,5、第一道防水单元,6、第二道防水单元,7、第一管片螺栓接头盒,8、第二管片螺栓接头盒。Among them, 1. The first segment, 2. The second segment, 3. The first rubber elastic gasket, 4. The second rubber elastic gasket, 5. The first waterproof unit, 6. The second waterproof unit, 7. The first segment bolt joint box, 8. The second segment bolt joint box.
具体实施方式detailed description
下面结合附图和具体实施例对本实用新型进行详细说明。The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
以下通过特定的具体实例说明本实用新型的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本实用新型的其他优点与功效。本实用新型还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本实用新型的精神下进行各种修饰或改变。The implementation of the present utility model is described below through specific examples, and those skilled in the art can easily understand other advantages and effects of the present utility model from the content disclosed in this specification. The utility model can also be implemented or applied through other different specific implementation modes, and the details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of the utility model.
须知,本说明书所附图式所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本实用新型可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本实用新型所能产生的功效及所能达成的目的下,均应仍落在本实用新型所揭示的技术内容得能涵盖的范围内。It should be noted that the structures, proportions, sizes, etc. shown in the drawings attached to this specification are only used to match the content disclosed in the specification, for those who are familiar with this technology to understand and read, and are not used to limit the implementation of the utility model Therefore, it has no technical substantive meaning. Any modification of structure, change of proportional relationship or adjustment of size shall still fall within the scope of The technical content disclosed by the utility model must be within the scope covered.
如图1和2所示,本实用新型包括第一橡胶弹性密封垫3、第二橡胶弹性密封垫4、第一道防水单元5、第二道防水单元6、第一管片螺栓接头盒7、第二管片螺栓接头盒8。如图所示,第一橡胶弹性密封垫3粘贴于第一管片1表面,第二橡胶弹性密封垫4粘贴于第二管片2表面;第一道防水单元5、第二道防水单元6、上下布置于第一管片1和第二管片2的接缝中;第一橡胶弹性密封垫3、第二橡胶弹性密封垫4通过搭接的方式与第二道防水单元6相接,在接头盒周围形成密闭防水装置,抵抗一定水压;第一管片螺栓接头盒7、第二管片螺栓接头盒8分别位于第一管片1和第二管片2内侧,第一管片1和第二管片2通过第一管片螺栓接头盒7第二管片螺栓接头盒8螺栓连接。As shown in Figures 1 and 2, the utility model includes a first rubber elastic gasket 3, a second rubber elastic gasket 4, a first waterproof unit 5, a second waterproof unit 6, and a first segment bolt joint box 7 , The second segment bolt joint box 8 . As shown in the figure, the first rubber elastic gasket 3 is pasted on the surface of the first segment 1, and the second rubber elastic gasket 4 is pasted on the surface of the second segment 2; the first waterproof unit 5 and the second waterproof unit 6 , arranged up and down in the seam of the first segment 1 and the second segment 2; the first rubber elastic gasket 3 and the second rubber elastic gasket 4 are connected to the second waterproof unit 6 by overlapping, An airtight waterproof device is formed around the joint box to resist a certain water pressure; the first segment bolt joint box 7 and the second segment bolt joint box 8 are respectively located inside the first segment 1 and the second segment 2, and the first segment 1 and the second segment 2 are bolted through the first segment bolt joint box 7 and the second segment bolt joint box 8 .
橡胶弹性密封垫造价低廉、施工简便、效率高、止水能力强,盾构隧道管片接缝面中设有垫圈沟槽,沟槽体积大于橡胶弹性密封垫的体积,以供橡胶弹性密封垫压缩后变形,充分发挥其防水能力,垫圈沟槽具体尺寸需通过具体试验与计算进行确定和设计,橡胶弹性密封垫置于管片中的垫圈沟槽内,并用防水胶强力粘合,盾构隧道管片接缝中设有双道防水防线,防水形式采用三元乙丙橡胶制成的超弹性材料,耐久性良好,橡胶弹性密封垫通过搭接的方式与第二道防水装置相接,在接头盒周围形成密闭防水装置,抵抗一定水压。The rubber elastic gasket has low cost, simple construction, high efficiency, and strong water-stopping ability. There are gasket grooves in the joint surface of the shield tunnel segment. The volume of the groove is larger than the volume of the rubber elastic gasket for the rubber elastic gasket. Deformation after compression to give full play to its waterproof ability. The specific size of the gasket groove needs to be determined and designed through specific tests and calculations. The rubber elastic gasket is placed in the gasket groove in the segment and bonded strongly with waterproof glue. There are double waterproof defense lines in the joints of the tunnel segments. The waterproof form is made of superelastic material made of EPDM rubber, which has good durability. The rubber elastic gasket is connected with the second waterproof device through lap joints. A sealed waterproof device is formed around the joint box to resist a certain water pressure.
密封垫圈沟槽内轮廓与接头盒外轮廓之间,至少设置50mm距离,用于防止沟槽和接头盒外边缘混凝土的应力集中破损及管片接缝错动影响。A distance of at least 50 mm should be set between the inner contour of the gasket groove and the outer contour of the joint box to prevent stress concentration damage to the concrete at the outer edge of the groove and joint box and the influence of segment seam misalignment.
本实例中采用混凝土管片,但本实用新型不限于此类型,可为混凝土管片、铸铁管片或钢纤维管片等的一种。Concrete segments are used in this example, but the utility model is not limited to this type, and may be one of concrete segments, cast iron segments or steel fiber segments.
本实例中第一橡胶弹性密封垫3、第二橡胶弹性密封垫4为U形框,但本实用新型不限于此类形式,可为方形框或多边形框等的一种,其实施步骤同本实例。In this example, the first rubber elastic sealing gasket 3 and the second rubber elastic sealing gasket 4 are U-shaped frames, but the utility model is not limited to this type of form, it can be a kind of square frame or polygonal frame, etc., and its implementation steps are the same as this instance.
本实例中第一道防水单元5和第二道防水单元6采用两条三元乙丙橡胶弹性密封垫压密防水方式,但本实用新型不限于此类型,可采用等多种单一或组合防水的方式。In this example, the first waterproof unit 5 and the second waterproof unit 6 adopt two EPDM rubber elastic sealing pads to compress and waterproof, but the utility model is not limited to this type, and various single or combined waterproofing methods such as can be used The way.
上述实施实例仅例示性说明本实用新型的原理及其功效,而非用于限制本实用新型。任何熟悉此技术的人士皆可在不违背本实用新型的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本实用新型所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本实用新型的权利要求所涵盖。The above implementation examples only illustrate the principle and effect of the present utility model, but are not intended to limit the present utility model. Anyone familiar with this technology can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed in the utility model should still be covered by the claims of the utility model.
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| CN201621269372.5U CN206360713U (en) | 2016-11-24 | 2016-11-24 | A kind of two pass seam waterproof device with segment bolt connector box duct pieces of shield tunnel |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106703843A (en) * | 2016-11-24 | 2017-05-24 | 同济大学 | Duplex joint waterproof device for shield tunnel segments with segment bolt joint boxes |
| CN107700540A (en) * | 2017-08-31 | 2018-02-16 | 中交第四航务工程局有限公司 | A kind of semi-rigid section joint waterproofing system of immersed tube and its watertight leak hunting method |
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2016
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106703843A (en) * | 2016-11-24 | 2017-05-24 | 同济大学 | Duplex joint waterproof device for shield tunnel segments with segment bolt joint boxes |
| CN107700540A (en) * | 2017-08-31 | 2018-02-16 | 中交第四航务工程局有限公司 | A kind of semi-rigid section joint waterproofing system of immersed tube and its watertight leak hunting method |
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