CN206358466U - an automatic packing machine - Google Patents
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- CN206358466U CN206358466U CN201621468486.2U CN201621468486U CN206358466U CN 206358466 U CN206358466 U CN 206358466U CN 201621468486 U CN201621468486 U CN 201621468486U CN 206358466 U CN206358466 U CN 206358466U
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- 238000012856 packing Methods 0.000 title claims abstract description 26
- 239000000463 material Substances 0.000 claims abstract description 5
- 230000007246 mechanism Effects 0.000 claims description 105
- 230000005540 biological transmission Effects 0.000 claims description 40
- 238000003825 pressing Methods 0.000 claims description 26
- 238000003860 storage Methods 0.000 claims description 26
- 238000007493 shaping process Methods 0.000 claims description 15
- 238000004513 sizing Methods 0.000 claims description 8
- 230000000712 assembly Effects 0.000 claims description 4
- 238000000429 assembly Methods 0.000 claims description 4
- 239000000047 product Substances 0.000 claims 4
- 239000007795 chemical reaction product Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 5
- 230000001737 promoting effect Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 10
- 238000013461 design Methods 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
Abstract
Description
技术领域technical field
本实用新型涉及包装设备技术领域,尤其是指一种自动装箱机。The utility model relates to the technical field of packaging equipment, in particular to an automatic box packing machine.
背景技术Background technique
在各行业中,为了方便产品运输,都需要对产品进行装箱处理。传统的产品装箱方式为人工装箱,首先通过人工将折叠的箱子撑开成筒形,再对箱子进行封底,然后再通过人工将产品整齐地放进箱子筒内,实现产品的装箱。但采用人工装箱的劳动强度大,生产效率低,加工成本高,还难以保证产品的质量。In various industries, in order to facilitate product transportation, it is necessary to pack products into boxes. The traditional product packing method is manual packing. Firstly, the folded box is manually stretched into a cylindrical shape, then the bottom of the box is sealed, and then the product is neatly put into the box tube manually to realize the packing of the product. However, the labor intensity of manual packing is high, the production efficiency is low, the processing cost is high, and it is difficult to guarantee the quality of the product.
发明内容Contents of the invention
本实用新型要解决的技术问题是提供一种自动装箱机。The technical problem to be solved by the utility model is to provide an automatic case packing machine.
为了解决上述技术问题,本实用新型采用如下技术方案:In order to solve the above technical problems, the utility model adopts the following technical solutions:
一种自动装箱机,其包括机台、设置于机台的第一送料装置、设置于第一送料装置出料端的产品层叠装置、用于传送箱子的传送装置、相对于产品层叠装置设置的折箱装置、用于推动层叠的产品进入箱子的推料装置、设置于传送装置一端的翻转装置及用于推动翻转后箱子移动的推箱装置。An automatic box packing machine, which includes a machine platform, a first feeding device arranged on the machine platform, a product stacking device arranged at the discharge end of the first feeding device, a conveying device for transporting boxes, and a product stacking device arranged relative to the A box folding device, a pushing device for pushing stacked products into the box, an overturning device arranged at one end of the conveying device, and a pushing box device for pushing the overturned box to move.
进一步地,所述第一送料装置包括第一机架、设置于第一机架的传动链、传动连接于传动链的传动齿轮及用于驱动传动齿轮转动的送料电机,所述传动链设置有若干定位块。Further, the first feeding device includes a first frame, a transmission chain arranged on the first frame, a transmission gear connected to the transmission chain, and a feeding motor for driving the transmission gear to rotate, and the transmission chain is provided with Several positioning blocks.
进一步地,所述产品层叠装置包括两块层叠侧板、设置于两块层叠侧板底部的两块卡接板、连接于两块卡接板的卡接气缸、用于放置产品的置物板、用于驱动置物板横向移动的推动气缸、用于固定推动气缸的固定板及用于升降固定板的第一升降气缸,所述置物板设置有若干定位板。Further, the product stacking device includes two stacked side plates, two clamping plates arranged at the bottom of the two stacked side plates, a clamping cylinder connected to the two clamping plates, a storage plate for placing products, The push cylinder used to drive the lateral movement of the storage board, the fixed plate used to fix the push cylinder and the first lifting cylinder used to lift the fixed board, the storage board is provided with several positioning plates.
进一步地,所述传送装置包括支撑座、设置于支撑座的轴承及用于驱动折叠状的箱子横向移动的横移驱动机构。Further, the conveying device includes a support base, a bearing provided on the support base, and a lateral movement driving mechanism for driving the folded box to move laterally.
进一步地,所述折箱装置包括用于将折叠状的箱子折开为箱体的折开机构、用于箱体定型的定型机构及用于折合箱子侧翼的折合机构。Further, the box folding device includes a folding mechanism for folding the folded box into a box body, a shaping mechanism for shaping the box body, and a folding mechanism for folding the side wings of the box.
进一步地,所述折开机构包括旋转臂、设置于旋转臂的第二吸盘、传动连接于旋转臂的转轮、传动连接于转轮的齿轮、传动连接于齿轮的齿条及传动连接于齿条的折开气缸,所述定型机构包括定型臂、连接于定型臂的连杆组件及连接于连杆组件的定型气缸,所述折合机构包括用于折合箱子上翼的第一折合气缸、用于折合箱体下翼的第二折合气缸、用于折合箱子左右翼的两个第一折合组件及用于驱动两个第一折合组件转动的折合电机,所述第一折合组件包括第一折合臂、连接于第一折合臂的转动杆、设置于转动杆的从齿轮及传动连接于从齿轮的主齿轮,所述主齿轮连接于有折合电机。Further, the folding mechanism includes a rotating arm, a second suction cup arranged on the rotating arm, a rotating wheel that is drivingly connected to the rotating arm, a gear that is drivingly connecting to the rotating wheel, a rack that is drivingly connecting to the gear, and a gear that is drivingly connecting to the gear. The folding cylinder of the bar, the said shaping mechanism includes a shaping arm, a connecting rod assembly connected to the shaping arm and a shaping cylinder connected to the connecting rod assembly, said folding mechanism includes a first folding cylinder for folding the upper wing of the box, The second folding cylinder for folding the lower wing of the box, the two first folding components for folding the left and right wings of the box, and the folding motor for driving the rotation of the two first folding components, the first folding components include the first folding The arm, the rotating rod connected to the first folding arm, the slave gear arranged on the rotating rod and the main gear connected to the slave gear through transmission, the main gear is connected to the folding motor.
进一步地,所述推料装置包括推料板及用于驱动推料板纵向移动的推料驱动机构。Further, the pushing device includes a pushing plate and a pushing driving mechanism for driving the pushing plate to move longitudinally.
进一步地,所述翻转装置包括翻转机构及用于驱动翻转机构翻转的翻转驱动机构。Further, the turning device includes a turning mechanism and a turning driving mechanism for driving the turning mechanism to turn over.
进一步地,所述推箱装置包括用于推动箱子移动的推箱驱动机构及用于折合箱子侧翼的第二折合机构,所述推箱驱动机构设置有按压机构,所述推箱驱动机构包括推箱气缸及连接于推箱气缸的推箱板,所述第二折合机构包括折合气缸及设置于折合气缸的第二折合臂,所述按压机构包括按压气缸、设置于按压气缸的固定件、铰接于固定件的转动件及连接于转动件的按压板,所述按压板的一端铰接于推箱板。Further, the push box device includes a push box drive mechanism for pushing the box to move and a second folding mechanism for folding the side wings of the box, the push box drive mechanism is provided with a pressing mechanism, and the push box drive mechanism includes a push box The box cylinder and the push box plate connected to the push box cylinder, the second folding mechanism includes a folding cylinder and a second folding arm arranged on the folding cylinder, and the pressing mechanism includes a pressing cylinder, a fixing part arranged on the pressing cylinder, a hinge The rotating part of the fixing part and the pressing plate connected to the rotating part, one end of the pressing plate is hinged to the pushing box plate.
进一步地,还包括用于传送辅助物或赠送物的第二送料装置,所述第二送料装置包括送料机构及设置于送料机构的出料口的下料台,所述送料机构包括第二机架、设置于第二机架的传送带及用于驱动传送带转动的第二送料电机,所述第二机架设置有存料箱,所述下料台设置有下料口,所述下料口设置于第一送料装置的上方。Further, it also includes a second feeding device for conveying auxiliary items or gifts, the second feeding device includes a feeding mechanism and an unloading platform arranged at the outlet of the feeding mechanism, and the feeding mechanism includes a second machine Frame, the conveyor belt that is arranged on the second frame and the second feeding motor that is used to drive the conveyor belt to rotate, the second frame is provided with a storage box, and the unloading table is provided with a discharge port, and the discharge port Set above the first feeding device.
本实用新型的有益效果:产品通过第一送料装置输送至产品层叠装置,产品层叠装置对产品进行层叠,同时箱子通过传送装置传送至折箱装置,折箱装置对处于折叠状态的箱子进行折边成型,箱子成型后,推料装置将产品层叠装置中的产品推进箱子内,再通过传送装置将箱子传送至翻转装置,翻转装置对箱子进行翻转,翻转后的箱子通过推箱装置将箱子推出,整个过程实现了产品的全自动化装箱,大大提高了生产效率,降低了劳动强度和生产成本,避免了人为因素的影响,保证了产品的质量。The beneficial effects of the utility model: the product is transported to the product stacking device through the first feeding device, and the product stacking device stacks the product, and at the same time, the box is sent to the folding box device through the transmission device, and the folding box device folds the box in the folded state, After the box is formed, the pushing device pushes the product in the product stacking device into the box, and then transfers the box to the turning device through the conveying device, and the turning device turns the box over, and the turned box is pushed out by the box pushing device. It realizes the fully automatic packing of products, greatly improves production efficiency, reduces labor intensity and production cost, avoids the influence of human factors, and ensures the quality of products.
附图说明Description of drawings
图1为本实用新型的立体结构示意图。Fig. 1 is a three-dimensional structure schematic diagram of the present utility model.
图2为本实用新型另一视角的立体结构示意图。Fig. 2 is a three-dimensional structure schematic diagram of another viewing angle of the utility model.
图3为本实用新型的第一送料装置的立体结构示意图。Fig. 3 is a schematic diagram of the three-dimensional structure of the first feeding device of the present invention.
图4为本实用新型的推料装置的立体结构示意图。Fig. 4 is a three-dimensional structural schematic diagram of the pushing device of the present invention.
图5为本实用新型的第二送料装置的立体结构示意图。Fig. 5 is a schematic diagram of the three-dimensional structure of the second feeding device of the present invention.
图6为本实用新型的产品层叠装置的立体结构示意图。FIG. 6 is a schematic diagram of the three-dimensional structure of the product stacking device of the present invention.
图7为本实用新型的产品层叠装置和扩口装置的立体结构示意图。Fig. 7 is a three-dimensional structure schematic diagram of the product lamination device and the flaring device of the present invention.
图8为本实用新型的传送装置和折箱装置的立体结构示意图。Fig. 8 is a three-dimensional structural schematic diagram of the conveying device and the box folding device of the present invention.
图9为本实用新型的传送装置和折箱装置的另一视角立体结构示意图。Fig. 9 is a schematic perspective view of the three-dimensional structure of the conveying device and the box folding device of the present invention.
图10为本实用新型的传送装置、推箱装置和翻转装置的立体结构示意图。Fig. 10 is a three-dimensional structural schematic diagram of the conveying device, the push box device and the turning device of the present invention.
图11为本实用新型的推箱驱动机构和按压机构的立体结构示意图。Fig. 11 is a three-dimensional structural schematic diagram of the pushing box driving mechanism and the pressing mechanism of the present invention.
附图标记说明:Explanation of reference signs:
1、机台;2、第一送料装置;21、第一机架;22、传动链;221、定位块;1. Machine platform; 2. First feeding device; 21. First frame; 22. Transmission chain; 221. Positioning block;
23、传动齿轮;24、送料电机;3、产品层叠装置;31、层叠侧板;23. Transmission gear; 24. Feeding motor; 3. Product stacking device; 31. Stacking side plates;
32、卡接板;33、卡接气缸;34、置物板;341、定位板;35、推动气缸;32, clamping plate; 33, clamping cylinder; 34, storage plate; 341, positioning plate; 35, promoting cylinder;
36、固定板;37、第一升降气缸;4、传送装置;41、支撑座;42、轴承;36. Fixed plate; 37. The first lifting cylinder; 4. Transmission device; 41. Support seat; 42. Bearing;
43、横移驱动机构;44、挡板;5、折箱装置;51、折开机构;43. Transversal drive mechanism; 44. Baffle; 5. Folding device; 51. Folding mechanism;
511、旋转臂;512、第二吸盘;513、转轮;514、齿轮;515、齿条;511, rotating arm; 512, second sucker; 513, runner; 514, gear; 515, rack;
516、折开气缸;52、定型机构;521、定型臂;522、连杆组件;516. Folding cylinder; 52. Shaping mechanism; 521. Shaping arm; 522. Connecting rod assembly;
523、定型气缸;53、折合机构;531、第一折合气缸;532、第二折合气缸;523, stereotyped cylinder; 53, folding mechanism; 531, the first folding cylinder; 532, the second folding cylinder;
533、第一折合组件;534、折合电机;5331、第一折合臂;5332、转动杆;5333、从齿轮;5334、主齿轮;6、推料装置;61、推料板;533, the first folding assembly; 534, the folding motor; 5331, the first folding arm; 5332, the rotating rod; 5333, the slave gear; 5334, the main gear; 6, the pushing device; 61, the pushing plate;
62、推料驱动机构;7、翻转装置;71、翻转机构;72、翻转驱动机构;62. Pushing drive mechanism; 7. Overturning device; 71. Overturning mechanism; 72. Overturning driving mechanism;
8、推箱装置;81、推箱驱动机构;811、推箱气缸;812、推箱板;8. Pusher device; 81. Pusher drive mechanism; 811. Pusher cylinder; 812. Pusher board;
82、第二折合机构;821、折合气缸;822、第二折合臂;83、按压机构;831、按压气缸;832、固定件;833、转动件;834、按压板;82. The second folding mechanism; 821. The folding cylinder; 822. The second folding arm; 83. The pressing mechanism; 831. The pressing cylinder; 832. The fixing part; 833. The rotating part; 834. The pressing plate;
9、第二送料装置;91、送料机构;911、第二机架;912、传送带;9. The second feeding device; 91. The feeding mechanism; 911. The second frame; 912. The conveyor belt;
913、第二送料电机;914、存料箱;92、下料台;921、下料口;913, the second feeding motor; 914, the storage box; 92, the blanking table; 921, the blanking port;
10、扩口装置;101、扩口机构;1011、扩口气缸;1012、第一连接件;10. Flaring device; 101. Flaring mechanism; 1011. Flaring cylinder; 1012. First connector;
1013、扩口板;102、支撑机构;1021、支撑气缸;1022、铰接件;1013, flaring plate; 102, support mechanism; 1021, support cylinder; 1022, hinge;
1023、铰接臂;1024、传动杆;1025、固定块;1026、支撑板;1023, articulated arm; 1024, transmission rod; 1025, fixed block; 1026, support plate;
1027、第二连接件;11、侧推机构;111、侧推气缸;112、侧推板;1027, the second connector; 11, the side push mechanism; 111, the side push cylinder; 112, the side push plate;
113、侧推横板。113, push the horizontal plate sideways.
具体实施方式detailed description
为了便于本领域技术人员的理解,下面结合实施例与附图对本实用新型作进一步的说明,实施方式提及的内容并非对本实用新型的限定。In order to facilitate the understanding of those skilled in the art, the utility model will be further described below in conjunction with the embodiments and accompanying drawings, and the contents mentioned in the implementation modes are not limitations of the utility model.
如图1至图11所示,本实用新型提供的一种自动装箱机,其包括机台1、设置于机台1的第一送料装置2、设置于第一送料装置2出料端的产品层叠装置3、用于传送箱子的传送装置4、相对于产品层叠装置3设置的折箱装置5、用于推动层叠的产品进入箱子的推料装置6、设置于传送装置4一端的翻转装置7及用于推动翻转后箱子移动的推箱装置8。As shown in Figures 1 to 11, an automatic box packing machine provided by the utility model includes a machine platform 1, a first feeding device 2 arranged on the machine platform 1, and a product arranged at the discharge end of the first feeding device 2 The stacking device 3, the conveying device 4 for conveying the boxes, the box folding device 5 arranged relative to the product stacking device 3, the pushing device 6 for pushing the stacked products into the box, the turning device 7 arranged at one end of the conveying device 4 and The push box device 8 that is used to promote the movement of the box after being overturned.
实际工作时,产品通过第一送料装置2输送至产品层叠装置3,产品层叠装置3对产品进行层叠,同时箱子通过传送装置4传送至折箱装置5,折箱装置5对处于折叠状态的箱子进行折边成型,箱子成型后,推料装置6将产品层叠装置3中的产品推进箱子内,再通过传送装置4将箱子传送至翻转装置7,翻转装置7对箱子进行翻转,翻转后的箱子通过推箱装置8将箱子推出,整个过程实现了产品的全自动化装箱,大大提高了生产效率,降低了劳动强度和生产成本,避免了人为因素的影响,保证了产品的质量。In actual work, the product is transported to the product stacking device 3 through the first feeding device 2, and the product stacking device 3 stacks the product, and at the same time, the box is transported to the folding box device 5 through the transmission device 4, and the box folding device 5 folds the box in the folded state. After the box is formed, the pushing device 6 pushes the product in the product stacking device 3 into the box, and then transmits the box to the turning device 7 through the conveying device 4, and the turning device 7 turns the box over, and the box after turning is pushed The box device 8 pushes out the box, and the whole process realizes the fully automatic boxing of the product, which greatly improves the production efficiency, reduces the labor intensity and production cost, avoids the influence of human factors, and ensures the quality of the product.
本实施例中,折叠状的箱子打开成箱体后,用于封箱的部位为侧翼,侧翼可根据位置关系分为上翼、下翼、左翼和右翼,其中上下左右只是对产品位置的说明,并非对本实用新型的限定。In this embodiment, after the folded box is opened into a box body, the part used to seal the box is the side wing, which can be divided into upper wing, lower wing, left wing and right wing according to the positional relationship, of which up, down, left, and right are just descriptions of product positions , is not a limitation of the utility model.
本实施例中,所述第一送料装置2包括第一机架21、设置于第一机架21的传动链22、传动连接于传动链22的传动齿轮23及用于驱动传动齿轮23转动的送料电机24,所述传动链22设置有若干定位块221。In this embodiment, the first feeding device 2 includes a first frame 21, a transmission chain 22 arranged on the first frame 21, a transmission gear 23 connected to the transmission chain 22, and a gear for driving the transmission gear 23 to rotate. The feeding motor 24 and the transmission chain 22 are provided with several positioning blocks 221 .
实际工作时,外部设备或人工将产品输送至传动链22的两块定位块221间,送料电机24驱动传动齿轮23转动,传动齿轮23带动传动链22转动,传动链22带动产品移动,实现产品的送料,送料过程平稳、可靠,控制精度高。During actual work, the external equipment or manual transport the product to the two positioning blocks 221 of the transmission chain 22, the feeding motor 24 drives the transmission gear 23 to rotate, the transmission gear 23 drives the transmission chain 22 to rotate, and the transmission chain 22 drives the product to move, realizing the product The feeding process is stable and reliable, and the control precision is high.
本实施例中,所述产品层叠装置3包括两块层叠侧板31、设置于两块层叠侧板31底部的两块卡接板32、连接于两块卡接板32的卡接气缸33、用于放置产品的置物板34、用于驱动置物板34横向移动的推动气缸35、用于固定推动气缸35的固定板36及用于升降固定板36的第一升降气缸37,所述置物板34设置有若干定位板341,两个定位板341间设置有置物槽。具体地,靠近第一送料装置2的层叠侧板31设置有传感器。In this embodiment, the product stacking device 3 includes two stacking side plates 31, two clamping plates 32 arranged at the bottom of the two stacking side plates 31, a clamping cylinder 33 connected to the two clamping plates 32, A storage board 34 for placing products, a push cylinder 35 for driving the storage board 34 to move laterally, a fixed plate 36 for fixing the push cylinder 35 and a first lifting cylinder 37 for lifting the fixed board 36, the storage board 34 is provided with several positioning plates 341, and a storage slot is arranged between two positioning plates 341. Specifically, a sensor is provided on the lamination side plate 31 close to the first feeding device 2 .
实际工作时,第一送料装置2将产品输送至产品层叠装置3的置物板34中,所述推动气缸35设置有若干行程,当置物板34中每增加一个产品时,推动气缸35驱动置物板34移动一个置物槽的位移,便于接收下一个产品,当传感器感应到置物板34时,推动气缸35驱动置物板34复位后,第一升降气缸37驱动固定板36上升,固定板36带动置物板34上升,置物板34带动产品上升,当产品上升的位置高于卡接板32时,位于产品两端的卡接气缸33分别驱动两块卡接板32向内移动,同时第一升降气缸37下降并复位,使产品接在两块卡接板32上,推动气缸35驱动固定板36和置物板34复位,重复上述动作,实现产品的层叠,模拟装箱层叠,便于实现一次性装箱,提高装箱的工作效率。During actual work, the first feeding device 2 transports the product to the storage plate 34 of the product stacking device 3, and the push cylinder 35 is provided with several strokes, and when a product is added to the storage plate 34, the push cylinder 35 drives the storage plate 34 moves the displacement of a storage slot, which is convenient for receiving the next product. When the sensor senses the storage board 34, the push cylinder 35 drives the storage board 34 to reset, and the first lifting cylinder 37 drives the fixed board 36 to rise, and the fixed board 36 drives the storage board 34 rises, and the storage plate 34 drives the product to rise. When the rising position of the product is higher than the clamping plate 32, the clamping cylinders 33 located at both ends of the product respectively drive the two clamping plates 32 to move inward, while the first lifting cylinder 37 descends. And reset, so that the product is connected to the two clamping plates 32, push the cylinder 35 to drive the fixed plate 36 and the storage plate 34 to reset, repeat the above actions, realize the stacking of products, and simulate the stacking of boxes, which is convenient for one-time boxing and improves Packing efficiency.
本实施例中,所述传送装置4包括支撑座41、设置于支撑座41的轴承42及用于驱动折叠状的箱子横向移动的横移驱动机构43。具体地,所述横移驱动机构43包括电机、传动连接于电机的丝杆、螺纹连接于丝杆的移动螺母、设置于移动螺母的移动座、设置于移动座的第二升降气缸及设置于第二升降气缸的第一吸盘,所述支撑座41设置有挡板44,所述挡板44的下方设置有供折叠状的箱子通过的间隙。所述轴承42可采用滚轮替换。In this embodiment, the conveying device 4 includes a support base 41 , a bearing 42 disposed on the support base 41 , and a lateral movement driving mechanism 43 for driving the folded box to move laterally. Specifically, the traversing drive mechanism 43 includes a motor, a screw rod connected to the motor, a moving nut screwed to the screw rod, a moving seat arranged on the moving nut, a second lifting cylinder arranged on the moving seat, and a moving nut arranged on the moving seat. For the first suction cup of the second lift cylinder, the support base 41 is provided with a baffle 44 , and a gap for the folded box to pass is provided below the baffle 44 . The bearing 42 can be replaced by a roller.
实际工作时,支撑座41的一端层叠大量折叠的箱子,并通过第二升降气缸驱动第一吸盘吸住最底层的箱子,横移驱动机构43的电机驱动丝杆转动,丝杆带动移动螺母移动,移动螺母带动移动座移动,移动座带动第二升降气缸和第一吸盘移动,从而使第一吸盘带动最底层的箱子穿过挡板44,并沿着支撑座41的轴承42移动至设定位置,其余箱子被挡板44阻挡下来,实现箱子的送料,其结构设计合理,工作稳定、可靠,可提高工作效率。During actual work, a large number of folded boxes are stacked on one end of the support base 41, and the bottom box is driven by the first suction cup through the second lift cylinder, and the motor of the traverse drive mechanism 43 drives the screw to rotate, and the screw drives the moving nut to move , the moving nut drives the moving seat to move, and the moving seat drives the second lifting cylinder and the first suction cup to move, so that the first suction cup drives the bottom box through the baffle plate 44, and moves to the set position along the bearing 42 of the support seat 41. position, the rest of the boxes are blocked by the baffle plate 44 to realize the feeding of the boxes. The structure design is reasonable, the work is stable and reliable, and the work efficiency can be improved.
本实施例中,所述折箱装置5包括用于将折叠状的箱子折开为箱体的折开机构51、用于箱体定型的定型机构52及用于折合箱子侧翼的折合机构53。具体地,所述折开机构51包括旋转臂511、设置于旋转臂511的第二吸盘512、传动连接于旋转臂511的转轮513、传动连接于转轮513的齿轮514、传动连接于齿轮514的齿条515及传动连接于齿条515的折开气缸516,所述定型机构52包括定型臂521、连接于定型臂521的连杆组件522及连接于连杆组件522的定型气缸523,所述折合机构53包括用于折合箱子上翼的第一折合气缸531、用于折合箱体下翼的第二折合气缸532、用于折合箱子左右翼的两个第一折合组件533及用于驱动两个第一折合组件533转动的折合电机534,所述第一折合组件533包括第一折合臂5331、连接于第一折合臂5331的转动杆5332、设置于转动杆5332的从齿轮5333及传动连接于从齿轮5333的主齿轮5334,所述主齿轮5334连接于有折合电机534。In this embodiment, the box folding device 5 includes a folding mechanism 51 for folding a folded box into a box body, a shaping mechanism 52 for shaping the box body, and a folding mechanism 53 for folding the side wings of the box. Specifically, the folding mechanism 51 includes a rotating arm 511, a second suction cup 512 arranged on the rotating arm 511, a rotating wheel 513 connected to the rotating arm 511 in transmission, a gear 514 connected in transmission to the rotating wheel 513, and a gear 514 connected in transmission to the gear. The rack 515 of 514 and the folding air cylinder 516 that transmission is connected to rack 515, described sizing mechanism 52 comprises sizing arm 521, the connecting rod assembly 522 that is connected to sizing arm 521 and the sizing cylinder 523 that is connected to connecting rod assembly 522, The folding mechanism 53 includes a first folding cylinder 531 for folding the upper wing of the box, a second folding cylinder 532 for folding the lower wing of the box, two first folding assemblies 533 for folding the left and right wings of the box, and A folding motor 534 that drives two first folding assemblies 533 to rotate, the first folding assembly 533 includes a first folding arm 5331, a rotating rod 5332 connected to the first folding arm 5331, a slave gear 5333 disposed on the rotating rod 5332 and The main gear 5334 connected to the driven gear 5333 is connected to the folding motor 534 .
实际工作时,传送装置4将折叠的箱子传送至设定位置,折开机构51的第二吸盘512将箱子吸住,折开气缸516驱动齿条515移动,齿条515带动齿轮514转动,齿轮514带动转轮513转动,转轮513带动旋转臂511转动,旋转臂511带动第二吸盘512转动,第二吸盘512对折叠的箱子打开形成箱体,定型机构52的定型气缸523驱动连杆组件522转动,连杆组件522带动定型臂521转动,并对箱体进行定型,折合机构53的折合电机534驱动主齿轮5334转动,主齿轮5334带动从齿轮5333转动,从齿轮5333带动转动杆5332转动,转动杆5332带动第一折合臂5331转动,两个第一折合组件533通过两个从齿轮5333间的传动,使两个第一折合臂5331往相反方向转动,实现第一折合臂5331对箱子的左右翼进行折合,第一折合气缸531和第二折合气缸532对箱子的上下翼进行折合,实现箱子的一端折合封口,自动化开箱,降低劳动强度,避免人为因素对箱子造成损伤,降低生产成本。During actual work, the conveying device 4 transmits the folded box to the set position, the second sucker 512 of the folding mechanism 51 sucks the box, and the folding cylinder 516 drives the rack 515 to move, and the rack 515 drives the gear 514 to rotate, and the gear 514 rotates. 514 drives the runner 513 to rotate, and the runner 513 drives the rotating arm 511 to rotate, and the rotating arm 511 drives the second suction cup 512 to rotate, and the second suction cup 512 opens the folded box to form a box body, and the shaping cylinder 523 of the shaping mechanism 52 drives the connecting rod assembly 522 rotates, the connecting rod assembly 522 drives the shaping arm 521 to rotate, and the casing is shaped, the folding motor 534 of the folding mechanism 53 drives the main gear 5334 to rotate, the main gear 5334 drives the slave gear 5333 to rotate, and the slave gear 5333 drives the rotation rod 5332 to rotate , the rotating rod 5332 drives the first folding arm 5331 to rotate, and the two first folding assemblies 533 are driven by the transmission between the two slave gears 5333 to make the two first folding arms 5331 rotate in the opposite direction, so that the first folding arm 5331 can pair the box The left and right wings of the box are folded, and the first folding cylinder 531 and the second folding cylinder 532 fold the upper and lower wings of the box to realize folding and sealing of one end of the box, automatic unpacking, reducing labor intensity, avoiding damage to the box caused by human factors, and reducing production. cost.
本实施例中,所述推料装置6包括推料板61及用于驱动推料板61纵向移动的推料驱动机构62。具体地,所述推料驱动机构62包括电机、传动连接于电机的丝杆、螺纹连接于丝杆的移动螺母、设置于移动螺母的移动座及设置于移动座的推动臂,所述推动臂连接于推料板61。所述丝杆为滚珠丝杆,所述移动螺母为滚珠螺母。In this embodiment, the pushing device 6 includes a pushing plate 61 and a pushing driving mechanism 62 for driving the pushing plate 61 to move longitudinally. Specifically, the pushing drive mechanism 62 includes a motor, a screw rod connected to the motor, a moving nut screwed to the screw rod, a moving seat arranged on the moving nut, and a pushing arm arranged on the moving seat. Connected to the pushing plate 61. The screw rod is a ball screw rod, and the moving nut is a ball nut.
实际工作时,当产品层叠装置3中层叠设定数量的产品时,推料装置6的电机驱动丝杆转动,丝杆带动移动螺母移动,移动螺母带动移动座移动,移动座带动推动臂移动,推动臂带动推料板61移动,推料板61将层叠的产品推进折好的箱体内,其结构简单,动作反应灵敏,工作平稳、可靠,可提高工作效率。During actual work, when a set number of products are stacked in the product stacking device 3, the motor of the pushing device 6 drives the screw to rotate, the screw drives the moving nut to move, the moving nut drives the moving seat to move, and the moving seat drives the pushing arm to move. The pushing arm drives the pushing plate 61 to move, and the pushing plate 61 pushes the stacked products into the folded box.
本实施例的自动装箱机还包括用于将箱子扩口的扩口装置10,所述扩口装置10包括铰接于层叠侧板31的扩口机构101及设置于层叠侧板31底部的支撑机构102,所述扩口机构101包括扩口气缸1011、铰接于扩口气缸1011的第一连接件1012及连接于第一连接件1012的扩口板1013,所述支撑机构102包括支撑气缸1021、连接于支撑气缸1021的铰接件1022、铰接于铰接件1022的铰接臂1023、连接于铰接臂1023的传动杆1024、设置于传动杆1024的固定块1025、连接于固定块1025的支撑板1026及设置于层叠侧板31的第二连接件1027,所述传动杆1024活动连接于第二连接件1027。The automatic box packing machine of the present embodiment also includes a flared device 10 for expanding the case, and the flared device 10 includes a flared mechanism 101 hinged to the stacked side plate 31 and a support arranged at the bottom of the stacked side plate 31 Mechanism 102, the flaring mechanism 101 includes a flaring cylinder 1011, a first connecting piece 1012 hinged to the flaring cylinder 1011 and a flaring plate 1013 connected to the first connecting piece 1012, and the supporting mechanism 102 includes a supporting cylinder 1021 , the hinge 1022 connected to the support cylinder 1021, the articulated arm 1023 hinged to the hinge 1022, the transmission rod 1024 connected to the articulated arm 1023, the fixed block 1025 arranged on the transmission rod 1024, the support plate 1026 connected to the fixed block 1025 And the second connecting piece 1027 disposed on the laminated side plate 31 , the transmission rod 1024 is movably connected to the second connecting piece 1027 .
实际工作时,扩口机构101的扩口气缸1011驱动第一连接件1012转动,第一连接件1012带动扩口板1013转动,扩口板1013对箱子的侧翼进行扩口,支撑机构102的支撑气缸1021驱动铰接件1022移动,铰接件1022带动铰接臂1023转动,铰接臂1023带动传动杆1024转动,传动杆1024带动固定块1025转动,固定块1025带动支撑板1026转动,支撑板1026对箱子的进料口的下翼进行支撑,便于推料装置6将产品推进箱子内,提高工作的效率,同时防止因为箱子侧翼未完全打开而造成装箱困难或造成不必要的损失。During actual work, the flaring cylinder 1011 of the flaring mechanism 101 drives the first connecting piece 1012 to rotate, and the first connecting piece 1012 drives the flaring plate 1013 to rotate, and the flaring plate 1013 flares the side wings of the box, and the support of the supporting mechanism 102 Cylinder 1021 drives hinged part 1022 to move, and hinged part 1022 drives hinged arm 1023 to rotate, and hinged arm 1023 drives transmission rod 1024 to rotate, and transmission rod 1024 drives fixed block 1025 to rotate, and fixed block 1025 drives support plate 1026 to rotate, and support plate 1026 is opposite to the rotation of box. The lower wing of the feed port is supported, so that the pushing device 6 can push the product into the box, so as to improve the working efficiency, and at the same time prevent packing difficulties or unnecessary losses caused by the incomplete opening of the side wings of the box.
本实施例中,所述翻转装置7包括翻转机构71及用于驱动翻转机构71翻转的翻转驱动机构72。具体地,所述翻转驱动机构72包括翻转电机、设置于翻转电机的第一主齿轮、传动连接于第一主齿轮的第一从齿轮及传动连接于第一从齿轮的第二从齿轮,所述第二从齿轮连接于翻转机构71。见图10所示,所述翻转机构71包括若干滚筒,所述若干滚筒形成两相互垂直的面,当然滚筒可采用平板替换。In this embodiment, the turning device 7 includes a turning mechanism 71 and a turning driving mechanism 72 for driving the turning mechanism 71 to turn over. Specifically, the turning drive mechanism 72 includes a turning motor, a first master gear arranged on the turning motor, a first slave gear connected to the first master gear and a second slave gear connected to the first slave gear. The second slave gear is connected to the turning mechanism 71. As shown in FIG. 10 , the turning mechanism 71 includes several rollers, which form two mutually perpendicular surfaces. Of course, the rollers can be replaced by flat plates.
实际工作时,传送装置4将箱子传送至翻转装置7,翻转驱动机构72的翻转电机驱动第一主齿轮转动,第一主齿轮带动第一从齿轮转动,第一从齿轮带动第二从齿轮转动,第二从齿轮带动翻转机构71转动,从而翻转机构71对箱子进行翻转,其结构设计巧妙,工作平稳、可靠。During actual work, the transmission device 4 transmits the box to the overturning device 7, and the overturning motor of the overturning drive mechanism 72 drives the first main gear to rotate, the first main gear drives the first slave gear to rotate, and the first slave gear drives the second slave gear to rotate , the second slave gear drives the overturn mechanism 71 to rotate, so that the overturn mechanism 71 overturns the case, its structural design is ingenious, and its work is stable and reliable.
本实施例中,所述推箱装置8包括用于推动箱子移动的推箱驱动机构81及用于折合箱子侧翼的第二折合机构82,所述推箱驱动机构81设置有按压机构83,所述推箱驱动机构81包括推箱气缸811及连接于推箱气缸811的推箱板812,所述第二折合机构82包括折合气缸821及设置于折合气缸821的第二折合臂822,所述按压机构83包括按压气缸831、设置于按压气缸831的固定件832、铰接于固定件832的转动件833及连接于转动件833的按压板834,所述按压板834的一端铰接于推箱板812。In this embodiment, the pushing box device 8 includes a pushing box driving mechanism 81 for pushing the box to move and a second folding mechanism 82 for folding the side wings of the box. The pushing box driving mechanism 81 is provided with a pressing mechanism 83, so The pushing box driving mechanism 81 includes a pushing box cylinder 811 and a pushing box plate 812 connected to the pushing box cylinder 811, and the second folding mechanism 82 includes a folding cylinder 821 and a second folding arm 822 arranged on the folding cylinder 821. The pressing mechanism 83 includes a pressing cylinder 831, a fixing part 832 arranged on the pressing cylinder 831, a rotating part 833 hinged on the fixing part 832 and a pressing plate 834 connected to the rotating part 833, and one end of the pressing plate 834 is hinged on the pushing box plate 812.
实际工作时,翻转驱动机构72对箱子翻转后,推箱驱动机构81的推箱气缸811驱动推箱板812推动箱子,第二折合机构82的折合气缸821驱动第二折合臂822对箱子的侧翼折合,按压机构83的按压气缸831驱动固定件832移动,固定件832驱动转动件833转动,转动件833带动按压板834转动,按压板834对侧翼进行按压,使折合侧翼后的箱子输送至下一加工工位,便于对箱子进行封箱处理。During actual work, after the overturning drive mechanism 72 overturns the box, the push box cylinder 811 of the push box drive mechanism 81 drives the push box plate 812 to push the box, and the folding cylinder 821 of the second folding mechanism 82 drives the second folding arm 822 to the side of the box. Folding, the pressing cylinder 831 of the pressing mechanism 83 drives the fixed part 832 to move, the fixed part 832 drives the rotating part 833 to rotate, the rotating part 833 drives the pressing plate 834 to rotate, and the pressing plate 834 presses the side wings, so that the box after the side wings are folded is transported to the bottom. A processing station is convenient for sealing the boxes.
本实施例的自动装箱机还包括用于传送辅助物或赠送物的第二送料装置9,所述第二送料装置9包括送料机构91及设置于送料机构91的出料口的下料台92,所述送料机构91包括第二机架911、设置于第二机架911的传送带912及用于驱动传送带912转动的第二送料电机913,所述第二机架911设置有存料箱914,所述下料台92设置有下料口921,所述下料口921设置于第一送料装置2的上方。The automatic box packing machine of this embodiment also includes a second feeding device 9 for conveying auxiliary objects or gifts, and the second feeding device 9 includes a feeding mechanism 91 and an unloading table arranged at the discharge port of the feeding mechanism 91 92, the feeding mechanism 91 includes a second frame 911, a conveyor belt 912 arranged on the second frame 911 and a second feeding motor 913 for driving the conveyor belt 912 to rotate, and the second frame 911 is provided with a storage box 914, the feeding table 92 is provided with a feeding port 921, and the feeding port 921 is arranged above the first feeding device 2.
实际工作时,存料箱914中存放大量辅助物或赠送物,例如喷嘴等,送料机构91的第二送料电机913驱动传送带912转动,传送带912带动存料箱914的辅助物或赠送物进行送料,辅助物或赠送物通过第二送料装置9的出料口输送至下料台92,辅助物或赠送物在通过下料台92的下料口921进行下料,将辅助物或赠送物下料至传送装置4中产品间的表面,自动化地将辅助物或赠送物分配于产品中,降低了劳动强度,提高了工作效率。During actual work, a large number of auxiliary objects or gifts are stored in the storage box 914, such as nozzles, etc., the second feeding motor 913 of the feeding mechanism 91 drives the conveyor belt 912 to rotate, and the conveyor belt 912 drives the auxiliary objects or gifts of the storage box 914 to feed Auxiliaries or gifts are transported to the unloading platform 92 through the discharge port of the second feeding device 9, and the auxiliaries or gifts are unloaded through the unloading port 921 of the unloading platform 92, and the auxiliaries or gifts are discharged The material is fed to the surface between the products in the conveying device 4, and the auxiliary materials or gifts are automatically distributed among the products, which reduces labor intensity and improves work efficiency.
本实施例中,所述层叠侧板31设置有侧推机构11,所述侧推机构11包括侧推气缸111、设置于侧推气缸111的侧推板112及设置于侧推板112的侧推横板113。In this embodiment, the stacked side plate 31 is provided with a side thrust mechanism 11, and the side thrust mechanism 11 includes a side thrust cylinder 111, a side thrust plate 112 disposed on the side thrust cylinder 111, and a side thrust plate 112 disposed on the side of the side thrust plate 112. Push the horizontal plate 113.
实际工作时,由于便于产品的层叠,接在第一卡接板321和第二卡接板322之间的产品存在间隙,当推料装置6对层叠产品推料时,侧推机构11的侧推气缸111驱动侧推板112移动,侧推板112带动侧推横板113移动,侧推横板113穿过层叠侧板31与产品抵接,并推动产品横向移动,使产品之间更加紧凑,便于产品的装箱。In actual work, due to the convenience of product stacking, there is a gap between the products connected between the first clamping plate 321 and the second clamping plate 322. When the pushing device 6 pushes the stacked products, the side of the side pushing mechanism 11 The push cylinder 111 drives the side push plate 112 to move, and the side push plate 112 drives the side push horizontal plate 113 to move, and the side push horizontal plate 113 passes through the laminated side plate 31 to contact the product, and pushes the product to move laterally, making the products more compact , to facilitate product packing.
上述实施例为本实用新型较佳的实现方案,除此之外,本实用新型还可以其它方式实现,在不脱离本技术方案构思的前提下任何显而易见的替换均在本实用新型的保护范围之内。The above-mentioned embodiment is a preferred implementation of the utility model. In addition, the utility model can also be realized in other ways. Any obvious replacement is within the scope of protection of the utility model without departing from the concept of the technical solution. Inside.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106494681A (en) * | 2016-12-29 | 2017-03-15 | 东莞市格瑞机械有限公司 | A kind of automatic boxing machine |
| CN107380542A (en) * | 2017-08-16 | 2017-11-24 | 安徽远鸿机械自动化有限公司 | It is a kind of rotatably to equipping punch-out equipment |
| CN107539512A (en) * | 2017-08-30 | 2018-01-05 | 深圳市顺康机电设备有限公司 | A kind of full-automatic bellows ear mechanism |
| CN107539512B (en) * | 2017-08-30 | 2023-06-27 | 深圳市昇茂科技有限公司 | Full-automatic case folding earphone structure |
| CN108820328A (en) * | 2018-06-30 | 2018-11-16 | 东方机器制造(昆明)有限公司 | A kind of single machine platform automatic boxing machine |
| CN109533464A (en) * | 2018-12-13 | 2019-03-29 | 温州兄弟机械有限公司 | Push-in type automatic boxing machine |
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