CN206349273U - The automatic assembly line of keyboard - Google Patents

The automatic assembly line of keyboard Download PDF

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Publication number
CN206349273U
CN206349273U CN201621446029.3U CN201621446029U CN206349273U CN 206349273 U CN206349273 U CN 206349273U CN 201621446029 U CN201621446029 U CN 201621446029U CN 206349273 U CN206349273 U CN 206349273U
Authority
CN
China
Prior art keywords
keycap
assembly line
automatic assembly
keyboard
manipulator
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201621446029.3U
Other languages
Chinese (zh)
Inventor
朱灵
周伟波
卢志江
吴晓峰
黄欢
洪德和
李志坚
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhuhai Jierui Technology Co Ltd
Original Assignee
Zhuhai Jierui Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhuhai Jierui Technology Co Ltd filed Critical Zhuhai Jierui Technology Co Ltd
Priority to CN201621446029.3U priority Critical patent/CN206349273U/en
Application granted granted Critical
Publication of CN206349273U publication Critical patent/CN206349273U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses the automatic assembly line of keyboard, its manipulator for including being used for carrying keycap, it is fixedly mounted on a robotic arm and for capturing the two-sided grabbing device of keycap, by manipulator and for adjusting the keycap spacing regulator of keycap spacing and shell assembling fixture by manipulator and for coordinating assembling keycap.The utility model automaticity is high, can greatly improve operating efficiency, assembly cost is greatly reduced, production quality is secure, reduces manpower quantity, takes up space small, and defect rate is low and can embody energy-conserving and environment-protective.

Description

The automatic assembly line of keyboard
Technical field
The utility model is related to the automatic assembly line of keyboard.
Background technology
Traditional keyboard package technique is manually to carry out assembling or manually being assembled by aid, is existed Following shortcoming:1st, operating efficiency is low;2nd, cost is high;3rd, quality is unstable;4th, a large amount of manpowers are needed;5th, manual labor's intensity Greatly;6th, the required space occupied is than larger;7th, defect rate is high.
Utility model content
Technical problem to be solved in the utility model is to overcome the deficiencies in the prior art to be assembled automatically there is provided a kind of keyboard Production line, its automaticity is high, can greatly improve operating efficiency, assembly cost is greatly reduced, production quality is secure, subtracts Few manpower quantity, takes up space small, and defect rate is low and can embody energy-conserving and environment-protective.
The technical scheme that the utility model is used is:
The automatic assembly line of keyboard, it include be used for carry keycap manipulator, be fixedly mounted on a robotic arm and use Two-sided grabbing device in crawl keycap, by the manipulator and for adjusting the keycap spacing regulator of keycap spacing and setting Shell assembling fixture by manipulator and for coordinating assembling keycap.
The two-sided grabbing device includes fixed mount, the first adsorbent equipment located at the side of fixed mount one and located at solid Determine another side of frame and the second adsorbent equipment being parallel to each other with the first adsorbent equipment.
The keycap spacing regulator includes fixed seat, the transversal stretching device being fixedly mounted in fixed seat, fixation Longitudinal extension device in fixed seat and the keycap support bar array module for supporting keycap;The transversal stretching dress Put and be connected with keycap support bar array module, the longitudinal extension device is connected with keycap support bar array module; The keycap support bar array module is provided with the keycap support bar of several array distributions.
If keycap support bar in the keycap support bar array module provided with several transverse shifting keycap support bars and Dry vertically moves keycap support bar.
The automatic assembly line of keyboard also includes injection machine, and the injection machine is by manipulator, the injection Machine is horizontal injection press, the mould that the horizontal injection press is connected provided with power set and with power set.
The automatic assembly line of keyboard also includes waste material recovery device, and the waste material recovery device includes fixed pacify Recovery hopper below mould, the transverse onveyer below recovery hopper, the elevator being connected with transverse onveyer; The elevator include lifting motor, the inclination support body that is fixedly connected with lifting motor and on inclination support body and with lifting The crawler belt of motor drive connection, the crawler belt is provided with the block of some array distributions;The inclination support body is provided with discharge end.
The automatic assembly line of keyboard also includes Material disintegrator, and the Material disintegrator is located at discharge end set by inclination support body Lower section.
The automatic assembly line of keyboard also includes vacuum filling machine, the vacuum filling machine by the first pipeline with Material disintegrator is connected.
The automatic assembly line of keyboard also includes drying machine, and the drying machine passes through second pipe and vacuum filler Machine is connected.
The automatic assembly line of keyboard also includes controller, the controller be electrically connected at horizontal injection press, Manipulator, two-sided grabbing device, keycap spacing regulator, waste material recovery device, Material disintegrator, vacuum filling machine and drying machine.
Further, a supporting role is provided by all devices by floorboard or iron plate.
Further, first adsorbent equipment and the second adsorbent equipment are respectively connected with vacuum extractor, the vacuum means Put and the first magnetic valve is provided between the first adsorbent equipment, first magnetic valve is electrically connected with controller, described to vacuumize The second magnetic valve is provided between device and the second adsorbent equipment, second magnetic valve is electrically connected with controller.Namely One adsorbent equipment be played when keycap gap ratio is less crawl effect, 2 second adsorbent equipments be keycap gap ratio compared with Crawl effect is played when big.
Further, the controller is electrically connected with temperature controller, and the temperature controller is passed including several temperature Temperature sensor is installed at sensor, the mould on horizontal injection press.
Further, in the two-sided grabbing device, first adsorbent equipment includes being fixedly mounted on the side of fixed mount one First absorption mainboard and several array distributions first absorption mainboard end face outside the first suction nozzle.The second absorption dress The second absorption mainboard and several array distributions including being fixedly mounted on another side of fixed mount are put outside the second absorption mainboard Second suction nozzle of side end face.All second suction nozzles and adjacent the are smaller than between all first suction nozzles and adjacent first suction nozzle Spacing between two suction nozzles.Fixed mount includes connection pedestal, the first connecting plate located at connection pedestal side end and located at connection Second connecting plate of another side of pedestal;The connection pedestal, the first connecting plate and the second connecting plate are formed in one;Described One connecting plate is parallel to each other with second connecting plate, and first connecting plate is mutually perpendicular to connecting seat body, and described second connects Fishplate bar is mutually perpendicular to connecting seat body.Connection position is provided with the middle of the connection pedestal, if the connection position is provided with individual array distribution First screw hole, one end of the connection pedestal is fixedly connected with the second screw hole, the connecting seat provided with the first connecting plate of cooperation The other end of body is provided with and second provided with the 3rd screw hole for coordinating the second connecting plate to be fixedly connected, described first connecting plate one end The 4th corresponding screw hole of screw hole, described second connecting plate one end is provided with fiveth screw corresponding with the 3rd screw hole Hole.Connection position on the connection pedestal is provided with fixture, and the fixture includes being mounted by means of bolts on connection position On ring flange, the fixation fork that is fixedly mounted on the cylinder of ring flange other end and is fixedly mounted on the cylinder other end, The fixation fork two ends are provided with hinge hole.
It is exactly that after keycap is molded by by horizontal injection press, two-sided grabbing device is carried at mould by manipulator, All keycaps on the first adsorbent equipment absorption mould of two-sided grabbing device, manipulator fills the two-sided absorption for being adsorbed with keycap Put and be carried at keycap spacing regulator, all keycaps are individually positioned on keycap support bar, mechanical hand-motion is two-sided to grab Device is taken away from keycap spacing regulator and the two-sided grabbing device rotation 180 degree of manipulator control, while transversal stretching device With the work of longitudinal extension device, the spacing between keycap and keycap is adjusted and increased, the of the two-sided grabbing device of Manipulator Transportation Keycap after the two big spacing of adsorbent equipment contact adjusting, the second adsorbent equipment adsorbs all keycaps, and manipulator fills two-sided crawl Put to be sent in the mechanism that puts the oil and put the oil, or all keycaps are directly carried to shell assembling fixture without work of putting the oil On, all keycaps are installed on keyboard case.
Horizontal injection press can produce unnecessary waste material when being molded keycap, after waste material falls down, and fall to waste material and return On receiving apparatus, waste material is delivered on crushed aggregates device and carries out crushed work by waste material recovery device, turns into thing after crushed work Material, material is transported to inside horizontal injection press after being dried by drying machine and is heated injection molding again.
The beneficial effects of the utility model are:Its automaticity is high, can greatly improve operating efficiency, group is greatly reduced This is dressed up, production quality is secure, reduce manpower quantity, take up space small, defect rate is low and can embody energy-conserving and environment-protective.
Brief description of the drawings
Fig. 1 is structural representation one of the present utility model;
Fig. 2 is structural representation two of the present utility model;
Fig. 3 is structural representation three of the present utility model;
Fig. 4 is structural representation four of the present utility model;
Fig. 5 is the structural representation of two-sided grabbing device in the utility model.
Embodiment
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4 and Fig. 5, the automatic assembly line of the utility model keyboard, it includes being used to remove The manipulator 4 of keycap is transported, is fixedly mounted on manipulator 4 and for capturing the two-sided grabbing device 2 of keycap, located at manipulator 4 It is other and for adjusting the keycap spacing regulator 12 of keycap spacing and located at the side of manipulator 4 and for coordinating the outer of assembling keycap Shell assembling fixture 11.
The two-sided grabbing device 2 includes fixed mount 22, the first adsorbent equipment 21 located at the side of fixed mount 22 1 With the second adsorbent equipment 23 being parallel to each other located at another side of fixed mount 22 and with the first adsorbent equipment 21.
The keycap spacing regulator 12 includes fixed seat, the transversal stretching device being fixedly mounted in fixed seat, consolidated Longitudinal extension device of the Dingan County in fixed seat and the keycap support bar array module for supporting keycap;The transversal stretching Device is connected with keycap support bar array module, and the longitudinal extension device is driven with keycap support bar array module to be connected Connect;The keycap support bar array module is provided with the keycap support bar of several array distributions.
If keycap support bar in the keycap support bar array module provided with several transverse shifting keycap support bars and Dry vertically moves keycap support bar.
The automatic assembly line of keyboard also includes injection machine, and the injection machine is by manipulator 4, the injection Machine is horizontal injection press 1, the mould that the horizontal injection press 1 is connected provided with power set and with power set.
The automatic assembly line of keyboard also includes waste material recovery device, and the waste material recovery device includes fixed pacify Recovery hopper 13 below mould, located at reclaiming the transverse onveyer 3 of the lower section of hopper 13, be connected with transverse onveyer 3 Elevator 5;The elevator 5 includes lifting motor, the inclination support body being fixedly connected with lifting motor and installed in inclination support body Crawler belt that is upper and being connected with lifting motor, the crawler belt is provided with the block of some array distributions;The inclination support body is set There is discharge end.
The automatic assembly line of keyboard also includes Material disintegrator 9, and located at tilting, support body is set to discharge the Material disintegrator 9 The lower section at end.
The automatic assembly line of keyboard also includes vacuum filling machine 6, and the vacuum filling machine 6 passes through the first pipeline Connected with Material disintegrator 9.
The automatic assembly line of keyboard also includes drying machine 7, and the drying machine 7 is filled out by second pipe with vacuum Material machine 6 is connected.
The automatic assembly line of keyboard also includes controller, the controller be electrically connected at horizontal injection press 1, Manipulator 4, two-sided grabbing device 2, keycap spacing regulator 12, waste material recovery device, Material disintegrator 9, vacuum filling machine 6 and dry Dry machine 7.
It is exactly that after keycap is molded by by horizontal injection press, two-sided grabbing device is carried at mould by manipulator, All keycaps on the first adsorbent equipment absorption mould of two-sided grabbing device, manipulator fills the two-sided absorption for being adsorbed with keycap Put and be carried at keycap spacing regulator, all keycaps are individually positioned on keycap support bar, mechanical hand-motion is two-sided to grab Device is taken away from keycap spacing regulator and the two-sided grabbing device rotation 180 degree of manipulator control, while transversal stretching device With the work of longitudinal extension device, the spacing between keycap and keycap is adjusted and increased, the of the two-sided grabbing device of Manipulator Transportation Keycap after the two big spacing of adsorbent equipment contact adjusting, the second adsorbent equipment adsorbs all keycaps, and manipulator fills two-sided crawl Put to be sent in the mechanism that puts the oil and put the oil, or all keycaps are directly carried to shell assembling fixture without work of putting the oil On, all keycaps are installed on keyboard case.
Horizontal injection press can produce unnecessary waste material when being molded keycap, after waste material falls down, and fall to waste material and return On receiving apparatus, waste material is delivered on crushed aggregates device and carries out crushed work by waste material recovery device, turns into thing after crushed work Material, material is transported to inside horizontal injection press after being dried by drying machine and is heated injection molding again.
The beneficial effects of the utility model are:Its automaticity is high, can greatly improve operating efficiency, group is greatly reduced This is dressed up, production quality is secure, reduce manpower quantity, take up space small, defect rate is low and can embody energy-conserving and environment-protective.

Claims (10)

1. the automatic assembly line of keyboard, it is characterised in that:It includes the manipulator for being used to carry keycap(4), be fixedly mounted on Manipulator(4)Go up and be used for the two-sided grabbing device for capturing keycap(2), located at manipulator(4)It is other and for adjusting keycap spacing Keycap spacing regulator(12)And located at manipulator(4)Shell assembling fixture other and that keycap is assembled for coordinating(11).
2. the automatic assembly line of keyboard according to claim 1, it is characterised in that:The two-sided grabbing device(2)Bag Include including fixed mount(22), located at fixed mount(22)First adsorbent equipment of one side(21)With located at fixed mount(22)Opposite side End and with the first adsorbent equipment(21)The second adsorbent equipment being parallel to each other(23).
3. the automatic assembly line of keyboard according to claim 2, it is characterised in that:The keycap spacing regulator (12)Including fixed seat, the transversal stretching device being fixedly mounted in fixed seat, the longitudinal extension being fixedly mounted in fixed seat Device and the keycap support bar array module for supporting keycap;The transversal stretching device is passed with keycap support bar array module Dynamic connection, the longitudinal extension device is connected with keycap support bar array module;The keycap support bar array module is set There is the keycap support bar of several array distributions.
4. the automatic assembly line of keyboard according to claim 3, it is characterised in that:The keycap support bar array module In keycap support bar provided with several transverse shifting keycap support bars and several vertically move keycap support bar.
5. the automatic assembly line of keyboard according to claim 3, it is characterised in that:The automatic assembly line of keyboard Also include injection machine, the injection machine is located at manipulator(4)Side, the injection machine is horizontal injection press(1), the horizontal note Molding machine(1)The mould being connected provided with power set and with power set.
6. the automatic assembly line of keyboard according to claim 5, it is characterised in that:The automatic assembly line of keyboard Also include waste material recovery device, the waste material recovery device includes being fixedly mounted on the recovery hopper below mould(13), set In recovery hopper(13)The transverse onveyer of lower section(3)With transverse onveyer(3)The elevator of linking(5);The elevator (5)The inclination support body that is fixedly connected including lifting motor, with lifting motor and installed in tilting on support body and passed with lifting motor The crawler belt of dynamic connection, the crawler belt is provided with the block of some array distributions;The inclination support body is provided with discharge end.
7. the automatic assembly line of keyboard according to claim 6, it is characterised in that:The automatic assembly line of keyboard Also include Material disintegrator(9), the Material disintegrator(9)Located at the lower section for tilting discharge end set by support body.
8. the automatic assembly line of keyboard according to claim 7, it is characterised in that:The automatic assembly line of keyboard Also include vacuum filling machine(6), the vacuum filling machine(6)Pass through the first pipeline and Material disintegrator(9)Connection.
9. the automatic assembly line of keyboard according to claim 8, it is characterised in that:The automatic assembly line of keyboard Also include drying machine(7), the drying machine(7)Pass through second pipe and vacuum filling machine(6)Connection.
10. the automatic assembly line of keyboard according to claim 9, it is characterised in that:The keyboard assembles production automatically Line also includes controller, and the controller is electrically connected at horizontal injection press(1), manipulator(4), two-sided grabbing device(2)、 Keycap spacing regulator(12), waste material recovery device, Material disintegrator(9), vacuum filling machine(6)And drying machine(7).
CN201621446029.3U 2016-12-27 2016-12-27 The automatic assembly line of keyboard Expired - Fee Related CN206349273U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621446029.3U CN206349273U (en) 2016-12-27 2016-12-27 The automatic assembly line of keyboard

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621446029.3U CN206349273U (en) 2016-12-27 2016-12-27 The automatic assembly line of keyboard

Publications (1)

Publication Number Publication Date
CN206349273U true CN206349273U (en) 2017-07-21

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ID=59317499

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201621446029.3U Expired - Fee Related CN206349273U (en) 2016-12-27 2016-12-27 The automatic assembly line of keyboard

Country Status (1)

Country Link
CN (1) CN206349273U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106783301A (en) * 2016-12-27 2017-05-31 珠海市捷锐科技有限公司 The automatic assembly line of keyboard

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106783301A (en) * 2016-12-27 2017-05-31 珠海市捷锐科技有限公司 The automatic assembly line of keyboard
CN106783301B (en) * 2016-12-27 2019-09-17 珠海市捷锐科技有限公司 The automatic assembly line of keyboard

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GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20170721

Termination date: 20191227