CN206347871U - Melt flows to switching device in the middle of a kind of melting continuously technique - Google Patents
Melt flows to switching device in the middle of a kind of melting continuously technique Download PDFInfo
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- CN206347871U CN206347871U CN201621417397.5U CN201621417397U CN206347871U CN 206347871 U CN206347871 U CN 206347871U CN 201621417397 U CN201621417397 U CN 201621417397U CN 206347871 U CN206347871 U CN 206347871U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/10—Reduction of greenhouse gas [GHG] emissions
- Y02P10/143—Reduction of greenhouse gas [GHG] emissions of methane [CH4]
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Abstract
Description
技术领域technical field
本实用新型涉及有色冶金领域,尤其是涉及一种连续冶炼工艺中间熔体流向切换装置。The utility model relates to the field of nonferrous metallurgy, in particular to a device for switching intermediate melt flows in a continuous smelting process.
背景技术Background technique
目前,在连续冶炼工艺一级熔炼炉与二级精炼各分炉之间中间熔体流向改道费时耗力,烟气污染严重,保温效果差等诸多新工况问题。据实况观察功能实现欠佳,主要存在一下几点不足:At present, in the continuous smelting process, the diversion of the intermediate melt flow between the primary smelting furnace and the sub-furnaces of the secondary refining is time-consuming and labor-intensive, serious flue gas pollution, poor heat preservation effect and many other new working conditions. According to the poor implementation of the live observation function, there are mainly the following deficiencies:
(1)人工堵泥改道,对用泥含水量把握困难(含水量过高导致铜液放炮,属危险工况;含水量过低导致泥可塑性低,易被冲刷)从而导致改道耗时长,生产效率低。(1) It is difficult to control the water content of the mud used for artificial plugging and diversion (too high water content leads to blasting of copper liquid, which is a dangerous working condition; too low water content leads to low plasticity of the mud and is easy to be washed away), which leads to long time-consuming diversion and production low efficiency.
(2)在改道去泥疏通时,热结块泥易被熔体冲走导致下游二级精炼炉进料口堵塞,容易造成二次用工,影响正常生产。(2) When diverting to remove mud and dredging, the hot agglomerated mud is easily washed away by the melt, resulting in blockage of the feed port of the downstream secondary refining furnace, which is likely to cause secondary labor and affect normal production.
(3)由于工位在于各炉之间,再加原方案天然气火枪吹焰保温密封差,导致工况环境温度较高,不适合工人长时间作业。有害工人健康,多人数交替轮换作业模式用工成本大。(3) Since the working stations are located between the furnaces, and the natural gas musket blowing flame and thermal insulation seal of the original plan is poor, the ambient temperature of the working condition is high, which is not suitable for workers to work for a long time. It is harmful to the health of workers, and the labor cost of the multi-person alternate rotation operation mode is high.
发明内容Contents of the invention
本实用新型的目的在于为解决现有技术的不足,而提供一种连续冶炼工艺中间熔体流向切换装置。The purpose of the utility model is to provide a melt flow switching device in the middle of a continuous smelting process in order to solve the deficiencies of the prior art.
本实用新型新的技术方案是:一种连续冶炼工艺中间熔体流向切换装置,包括摆槽、分支溜槽、一级熔炼炉、精炼炉,所述摆槽分摆槽主体部分和摆槽侧耳,其摆槽主体内腔连通两摆槽侧耳内腔;所述的分支溜槽分为1号分支溜槽、2号分支溜槽,其所述的1号分支溜槽、2号分支溜槽的一端分别通过螺栓固定于摆槽侧耳上,且置于摆槽侧耳下方承接溶体,1号分支溜槽、2号分支溜槽另一端分别连接1号二级精炼炉与2号二级精炼炉,在所述一级熔炼炉上还设有出铜浇嘴。The new technical solution of the utility model is: a continuous smelting process intermediate melt flow switching device, including a swing tank, a branch chute, a primary melting furnace, and a refining furnace. The swing tank is divided into a swing tank main part and a swing tank side ear. The inner cavity of the main body of the swing tank is connected to the inner cavity of the side ears of the two swing tanks; the branch chute is divided into No. 1 branch chute and No. 2 branch chute, and one end of the No. 1 branch chute and No. 2 branch chute is respectively fixed by bolts On the side ear of the swing tank, and placed under the side ear of the swing tank to accept the melt, the other ends of the No. 1 branch chute and the No. 2 branch chute are respectively connected to the No. 1 secondary refining furnace and the No. 2 secondary refining furnace. There is also a copper spout on the top.
所述的摆槽可做任意角度摆动。The swing groove can swing at any angle.
所述的出铜浇嘴焊接在一级熔炼炉出铜口上。The copper outlet nozzle is welded on the copper outlet of the primary smelting furnace.
所述的摆槽侧耳为上翘式的。The side lugs of the pendulum groove are upturned.
本实用新型的有益效果是:该装置设计巧妙,构件动作相对简单,比较适合环境恶劣的工况环境,动作运行稳定性高,使用寿命时间长,维护简单;摆槽摆动电机驱动动作迅速,满足工作目的要求,大大缩短了熔体改道时间,减少了人力工时;溜槽保温盖板密封效果好,在保证内腔温度下相比之前方案消耗天然气量减少30%,减少了烟气的排放。The beneficial effects of the utility model are: the device is ingeniously designed, the components are relatively simple in action, more suitable for harsh working conditions, high in operation stability, long in service life, and easy to maintain; The work purpose requires that the melt diversion time is greatly shortened and manpower hours are reduced; the chute insulation cover has a good sealing effect, and the natural gas consumption is reduced by 30% compared with the previous scheme while ensuring the inner cavity temperature, reducing the emission of flue gas.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2为本实用新型的摆槽放大图。Figure 2 is an enlarged view of the swing tank of the present invention.
其中:1为摆槽、2为分支溜槽、3为一级熔炼炉、4为精炼炉、5为摆槽主体、6为摆槽侧耳、7为1号分支溜槽、8为2号分支溜槽、9为1号二级精炼炉、10为2号二级精炼炉。Among them: 1 is the swing tank, 2 is the branch chute, 3 is the primary melting furnace, 4 is the refining furnace, 5 is the main body of the swing tank, 6 is the side ear of the swing tank, 7 is the No. 1 branch chute, 8 is the No. 2 branch chute, 9 is No. 1 secondary refining furnace, and 10 is No. 2 secondary refining furnace.
具体实施方式detailed description
下面结合附图对本实用新型作进一步的说明。Below in conjunction with accompanying drawing, the utility model is further described.
一种连续冶炼工艺中间熔体流向切换装置,包括摆槽1、分支溜槽2、一级熔炼炉3、精炼炉4,所述摆槽1分摆槽主体5部分和摆槽侧耳6,其摆槽主体5内腔连通两摆槽侧耳6内腔;所述的分支溜槽2分为1号分支溜槽7、2号分支溜槽8,其所述的1号分支溜槽7、2号分支溜槽8的一端分别通过螺栓固定于摆槽侧耳6上,且置于摆槽侧耳6下方承接溶体,1号分支溜槽7、2号分支溜槽8另一端分别连接1号二级精炼炉9与2号二级精炼炉10,在所述一级熔炼炉3上还设有出铜浇嘴。A device for switching the flow direction of melt in the middle of a continuous smelting process, comprising a swing tank 1, a branch chute 2, a primary smelting furnace 3, and a refining furnace 4. The swing tank 1 is divided into a swing tank main body 5 and a swing tank side ear 6. The inner cavity of the groove main body 5 is connected to the inner cavity of the side ears 6 of the two pendulum grooves; the branch chute 2 is divided into the No. 1 branch chute 7 and the No. 2 branch chute 8, and the No. 1 branch chute 7 and the No. 2 branch chute 8 One end is respectively fixed on the side ear 6 of the swing tank by bolts, and placed under the side ear 6 of the swing tank to receive the melt. The other ends of No. 1 branch chute 7 and No. 2 branch chute 8 are respectively connected to No. 1 secondary refining furnace 9 and No. 2 secondary refining furnace The refining furnace 10 is also provided with a copper sprue on the primary smelting furnace 3 .
所述的摆槽1可做任意角度摆动。The swing tank 1 can swing at any angle.
所述的出铜浇嘴焊接在一级熔炼炉3出铜口上。The copper outlet nozzle is welded on the copper outlet of the primary smelting furnace 3 .
所述的摆槽侧耳6为上翘式的。The side lugs 6 of the swing groove are upturned.
摆槽1可以左右任意角度摆动,当1号二级精炼炉9进料完毕后,电机驱动摆槽1转动使摆槽侧耳6下料口与2号分支溜槽8对接,此时另一摆槽侧耳6下料口离开1号分支溜槽7,熔体顺势流进2号分支溜槽8完成熔体流向改道,依次交替工作。The swing tank 1 can swing at any angle from left to right. When the No. 1 secondary refining furnace 9 is fed, the motor drives the swing tank 1 to rotate so that the side ear 6 of the swing tank is connected to the No. 2 branch chute 8. At this time, the other swing tank The material outlet of the side ear 6 leaves the No. 1 branch chute 7, and the melt flows into the No. 2 branch chute 8 to complete the diversion of the melt flow, and work alternately in sequence.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621417397.5U CN206347871U (en) | 2016-12-22 | 2016-12-22 | Melt flows to switching device in the middle of a kind of melting continuously technique |
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| CN201621417397.5U CN206347871U (en) | 2016-12-22 | 2016-12-22 | Melt flows to switching device in the middle of a kind of melting continuously technique |
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| CN206347871U true CN206347871U (en) | 2017-07-21 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110849154A (en) * | 2019-11-06 | 2020-02-28 | 赤峰云铜有色金属有限公司 | An integrated device and method for continuous discharge of metallurgical melt |
| CN111707098A (en) * | 2020-06-28 | 2020-09-25 | 金刚新材料股份有限公司 | A many molten bath melt material preparation systems of establishing ties for producing ceramic sand |
| CN116732268A (en) * | 2023-06-15 | 2023-09-12 | 华北理工大学 | Iron making system and tapping control method |
-
2016
- 2016-12-22 CN CN201621417397.5U patent/CN206347871U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110849154A (en) * | 2019-11-06 | 2020-02-28 | 赤峰云铜有色金属有限公司 | An integrated device and method for continuous discharge of metallurgical melt |
| CN111707098A (en) * | 2020-06-28 | 2020-09-25 | 金刚新材料股份有限公司 | A many molten bath melt material preparation systems of establishing ties for producing ceramic sand |
| CN116732268A (en) * | 2023-06-15 | 2023-09-12 | 华北理工大学 | Iron making system and tapping control method |
| CN116732268B (en) * | 2023-06-15 | 2025-10-17 | 华北理工大学 | Iron making system and tapping control method |
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Address after: 257091 comprehensive development park, Dongying Development Zone, Dongying City, Shandong Province Patentee after: DONGYING FANGYUAN NON-FERROUS METALS Co.,Ltd. Country or region after: China Patentee after: Shandong Zhongjin Lingnan Copper Industry Co.,Ltd. Patentee after: SHANDONG FANGYUAN NONFERROUS METALS SCIENCE & TECHNOLOGY Co.,Ltd. Address before: 257091 comprehensive development park, Dongying Development Zone, Dongying City, Shandong Province Patentee before: DONGYING FANGYUAN NON-FERROUS METALS Co.,Ltd. Country or region before: China Patentee before: DONGYING LUFANG METAL MATERIAL Co.,Ltd. Patentee before: SHANDONG FANGYUAN NONFERROUS METALS SCIENCE & TECHNOLOGY Co.,Ltd. |
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