CN206344289U - A kind of preparation facilities of prefabricated connecting hole - Google Patents
A kind of preparation facilities of prefabricated connecting hole Download PDFInfo
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- CN206344289U CN206344289U CN201621416103.7U CN201621416103U CN206344289U CN 206344289 U CN206344289 U CN 206344289U CN 201621416103 U CN201621416103 U CN 201621416103U CN 206344289 U CN206344289 U CN 206344289U
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Abstract
本实用新型公开了一种预制连接孔制备装置,包括套管组件,套管组件包括空心管和具有弹性的塑胶套管,塑胶套管套于空心管外,且塑胶套管与空心管相连通,塑胶套管内嵌有第一约束环,空心管连接有一注水阀。采用该技术方案后,本实用新型一种预制连接孔的制备装置,其可以在预制构件浇筑混凝土前加工制作,实现构件制作工厂化和标准化,且操作简单便捷。在预制构件浇筑混凝土时由空心管进行支撑,防止塑胶套管因强度不足而整体偏斜。注水加压后塑胶套管可以膨胀形成一圈一圈的凸环和凹槽相间分布的凸凹状,进而预制的连接孔为凹凸状,可以增加灌浆体和原混凝土之间的机械咬合力,增加预制浆锚构件连接后的抗剪即抗拉拔性能。
The utility model discloses a preparation device for a prefabricated connection hole, which comprises a sleeve component, the sleeve component includes a hollow tube and an elastic plastic sleeve, the plastic sleeve is set outside the hollow tube, and the plastic sleeve is connected with the hollow tube , the plastic casing is embedded with a first restraint ring, and the hollow pipe is connected with a water injection valve. After adopting the technical solution, the utility model provides a preparation device for prefabricated connection holes, which can be processed and manufactured before the prefabricated components are poured with concrete, so as to realize factory-like and standardized production of components, and the operation is simple and convenient. When the prefabricated components are poured with concrete, they are supported by hollow tubes to prevent the overall deflection of the plastic casing due to insufficient strength. After water injection and pressurization, the plastic sleeve can expand to form a circle of convex rings and concave grooves distributed alternately, and then the prefabricated connection holes are concave and convex, which can increase the mechanical bite force between the grouting body and the original concrete. Shear and pullout resistance of prefabricated anchor components after connection.
Description
技术领域technical field
本实用新型涉及土木工程领域,具体是一种适用于装配式结构的预制连接孔的制备装置。The utility model relates to the field of civil engineering, in particular to a preparation device suitable for prefabricated connecting holes of assembled structures.
背景技术Background technique
在提倡可持续发展与节能减排的今天,装配式建筑由于环境污染少节能环保且成本较低而被大力提倡。在装配式建筑中,构件连接方式多样,其中浆锚式连接因连接方便,外型美观,受场地环境影响小被广泛采用。而目前,在浆锚式连接中预留灌浆孔大多为内螺纹或者圆直孔。内螺纹预制孔需要在混凝土浇筑前预埋螺纹管,但螺纹管与混凝土之间存在一定的粘结锚固问题。圆直孔中的二次灌浆体与原混凝土之间的锚固作用不可靠,故多在灌浆孔内额外配置加强接头连接的铸钢套筒等配件,不仅制作工艺复杂,而且造价昂贵、耗钢量大。Today, when sustainable development and energy saving and emission reduction are advocated, prefabricated buildings are strongly advocated due to less environmental pollution, energy saving, environmental protection and lower cost. In prefabricated buildings, there are various ways to connect components. Among them, the slurry-anchor connection is widely used because of its convenient connection, beautiful appearance, and little impact on the site environment. At present, the reserved grouting holes in the grout-anchor connection are mostly internal threads or round straight holes. The internal thread prefabricated hole needs to pre-embed the threaded pipe before concrete pouring, but there is a certain bonding and anchoring problem between the threaded pipe and the concrete. The anchoring effect between the secondary grouting body and the original concrete in the circular straight hole is unreliable, so more accessories such as cast steel sleeves to strengthen the joint connection are arranged in the grouting hole, which is not only complicated in manufacturing process, but also expensive in cost and steel consumption large.
有鉴于此,本案发明人对浆锚式预制结构的连接孔制备方法进行了深入研究,遂有本案产生。In view of this, the inventor of this case conducted in-depth research on the preparation method of the connection hole of the slurry-anchored prefabricated structure, and thus this case came into being.
实用新型内容Utility model content
本实用新型的目的是提供一种结构新颖,预制方便的预制连接孔的制备装置。The purpose of the utility model is to provide a device for preparing prefabricated connecting holes with novel structure and convenient prefabrication.
为了实现上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种预制连接孔的制备装置,包括套管组件,所述套管组件包括空心管和具有弹性的塑胶套管,所述塑胶套管套于所述空心管外,且所述塑胶套管与所述空心管相连通,所述塑胶套管内固定嵌设有第一约束环,所述空心管连接有一注水阀。A preparation device for prefabricated connecting holes, comprising a sleeve assembly, the sleeve assembly includes a hollow tube and an elastic plastic sleeve, the plastic sleeve is placed outside the hollow tube, and the plastic sleeve and The hollow pipes communicate with each other, a first restraint ring is fixedly embedded in the plastic casing, and a water injection valve is connected to the hollow pipes.
所述空心管的管壁上开设有复数个透水孔,所述塑胶套管设有复数个所述第一约束环,所述透水孔与所述第一约束环对应相间分布。A plurality of water-permeable holes are opened on the pipe wall of the hollow tube, and the plastic sleeve is provided with a plurality of the first confinement rings, and the water-permeable holes and the first confinement rings are correspondingly distributed alternately.
沿所述套管组件的轴向方向的各所述透水孔和各所述第一约束环,分别呈等间距分布。Each of the water permeable holes and each of the first confinement rings along the axial direction of the bushing assembly are distributed at equal intervals.
还包括用于固定所述套管组件的固定板,所述空心管的顶部封盖有一盖板,所述塑胶套管的管口端延伸形成帽沿状的安装部,所述空心管的盖板和所述固定板均开设有安装孔,所述空心管、所述塑胶套管和所述固定管分别通过所述安装孔与锁紧件的配合锁固在一起。It also includes a fixing plate for fixing the sleeve assembly, the top of the hollow tube is covered with a cover plate, the nozzle end of the plastic sleeve is extended to form a brim-shaped installation part, and the cover of the hollow tube Both the plate and the fixing plate are provided with installation holes, and the hollow pipe, the plastic sleeve and the fixing pipe are respectively locked together through the cooperation of the installation holes and the locking pieces.
所述注水阀设于所述空心管的盖板上;所述安装部的中部形成供所述空心管穿入的通孔,该通孔与所述空心管的外径相紧配。The water injection valve is arranged on the cover plate of the hollow tube; the middle part of the installation part forms a through hole for the hollow tube to pass through, and the through hole closely matches the outer diameter of the hollow tube.
所述第一约束环为非弹性结构或者低弹性结构。The first confinement ring is a non-elastic structure or a low-elastic structure.
所述塑胶套管内靠近所述安装部的位置设有避免所述塑胶套管的连接端产生膨胀的第二约束环。A second constraining ring is provided in the plastic sleeve close to the installation part to prevent expansion of the connection end of the plastic sleeve.
本实用新型一种预制连接孔的制备装置,其可以在预制构件浇筑混凝土前加工制作,实现构件制作工厂化和标准化,且操作简单便捷。在预制构件浇筑混凝土时由空心管进行支撑,防止塑胶套管因强度不足而整体偏斜。加压注水后,注水阀可关闭,保证施工质量,防止塑胶套管内部的高压水流出,产生形变。The utility model relates to a preparation device for a prefabricated connection hole, which can be processed and manufactured before the prefabricated component is poured with concrete, thereby realizing industrialization and standardization of component production, and the operation is simple and convenient. When the prefabricated components are poured with concrete, they are supported by hollow tubes to prevent the overall deflection of the plastic casing due to insufficient strength. After pressurized water injection, the water injection valve can be closed to ensure the construction quality and prevent the high-pressure water inside the plastic casing from flowing out and causing deformation.
本实用新型中的制备装置在使用时,注水加压后可以膨胀形成一圈一圈的凸环和凹槽相间分布的凸凹状,进而预制的连接孔为凹凸状,可以增加灌浆体和原混凝土之间的机械咬合力,增加预制浆锚构件连接后的抗剪即抗拉拔性能。When the preparation device in the utility model is in use, it can expand after water injection and pressurization to form a circle of convex rings and concave grooves distributed alternately, and then the prefabricated connecting holes are concave and convex, which can increase the grouting body and the original concrete. The mechanical bite force between them increases the shear and pull-out resistance of the prefabricated anchor components after connection.
塑胶套管外侧壁涂有脱模剂,将注水阀打开,塑胶套管内的高压水泄出。待塑胶套管自动缩回原始形状后,塑胶套管与外围混凝土自动脱开,脱模简单高效。The outer wall of the plastic casing is coated with a release agent, and the water injection valve is opened to release the high-pressure water in the plastic casing. After the plastic sleeve is automatically retracted to its original shape, the plastic sleeve is automatically disengaged from the surrounding concrete, and the demoulding is simple and efficient.
当需要同时制备多个预制的连接孔时,可通过预先定位的固定板,用螺栓把空心管和塑胶套管拧紧于固定板上,即可准确定位。When it is necessary to prepare multiple prefabricated connecting holes at the same time, the hollow tube and the plastic sleeve can be screwed on the fixed plate with bolts through the pre-positioned fixed plate, so that the accurate positioning can be achieved.
附图说明Description of drawings
图1为本实用新型中套管组件的结构示意图;Fig. 1 is the structural representation of casing assembly in the utility model;
图2为本实用新型中固定板的结构示意图;Fig. 2 is the structural representation of fixed plate in the utility model;
图3为本实用新型中套管组件注水后膨胀的结构示意图;Fig. 3 is the schematic diagram of the structure of expansion of casing assembly after water injection in the utility model;
图4为本实用新型中空心管的结构示意图;Fig. 4 is the structural representation of hollow tube of the present utility model;
图5为本实用新型中橡胶套管的结构示意图;Fig. 5 is the structural representation of rubber bushing in the utility model;
图6为本实用新型中图4所示结构的A‐A剖视图。Fig. 6 is the A-A sectional view of the structure shown in Fig. 4 in the utility model.
图中:In the picture:
空心管-1; 透水孔-11;Hollow pipe-1; Permeable hole-11;
盖板-12; 安装孔-13;Cover-12; Mounting hole-13;
注水阀-14; 塑胶套管-2;Water injection valve-14; Plastic casing-2;
第一约束环-21; 安装部-22;First confinement ring-21; Mounting part-22;
安装孔-23; 通孔-24;Mounting hole-23; Through hole-24;
第二约束环-25; 固定板-3;Second confinement ring-25; Fixed plate-3;
通孔-31; 安装孔-32;Through hole-31; Mounting hole-32;
螺栓-4。Bolt - 4.
具体实施方式detailed description
为了进一步解释本实用新型的技术方案,下面通过具体实施例来对本实用新型进行详细阐述。In order to further explain the technical solution of the utility model, the utility model is described in detail through specific examples below.
如图1-6所示,本实用新型一种预制连接孔的制备装置,包括空心管1、塑胶套管2和固定板3。塑胶套管2套于空心管1外,固定板3用于固定塑胶套管2和空心管1。As shown in Figures 1-6, the utility model is a preparation device for prefabricated connecting holes, which includes a hollow tube 1, a plastic sleeve 2 and a fixing plate 3. The plastic sleeve 2 is set outside the hollow tube 1, and the fixing plate 3 is used for fixing the plastic sleeve 2 and the hollow tube 1.
空心管1为两端通透的结构,可由钢材等硬性材料制成。空心管1的管壁上开设有复数个透水孔11。复数个透水孔11沿空心管1轴向方向或者径向方向均匀分布。本实施例中,空心管1沿空心管1的轴向方向等距开设有三层不同高度的透水层,各透水层沿空心管1的径向方向可等距开设有四个透水孔11。需要说明的是,空心管1沿空心管1的轴向方向可开设复数层不同高度的透水层,各透水层沿空心管1的径向方向可等距开设复数个透水孔11。空心管1的顶端封设有盖板12。盖板12具有对应于空心管1的管口的盖合部,此盖合部的周沿向外延伸形成安装部。盖板12的安装部开设有安装孔13。安装孔13的形状和大小与下述锁紧件相适配。安装孔13的数量和位置可依实际情况进行适应性调整。盖板12的中部牢固焊接有注水阀14,注水阀14与空心管1的内部相连通。注水阀14可通过控制其阀门的开启或关闭,往空心管1内加压注水,或者将空心管1内的高压水放出。The hollow tube 1 is a transparent structure at both ends, and can be made of hard materials such as steel. A plurality of permeable holes 11 are opened on the tube wall of the hollow tube 1 . A plurality of permeable holes 11 are evenly distributed along the axial direction or radial direction of the hollow tube 1 . In this embodiment, the hollow tube 1 is equidistantly provided with three permeable layers of different heights along the axial direction of the hollow tube 1 , and each permeable layer is provided with four permeable holes 11 equidistantly along the radial direction of the hollow tube 1 . It should be noted that the hollow tube 1 can be provided with multiple water-permeable layers of different heights along the axial direction of the hollow tube 1 , and each water-permeable layer can be provided with a plurality of water-permeable holes 11 equidistant along the radial direction of the hollow tube 1 . The top end of the hollow tube 1 is sealed with a cover plate 12 . The cover plate 12 has a covering portion corresponding to the mouth of the hollow tube 1 , and the periphery of the covering portion extends outward to form a mounting portion. The mounting portion of the cover plate 12 defines a mounting hole 13 . The shape and size of the mounting hole 13 are compatible with the following locking elements. The quantity and position of the mounting holes 13 can be adaptively adjusted according to the actual situation. A water injection valve 14 is firmly welded in the middle of the cover plate 12 , and the water injection valve 14 communicates with the inside of the hollow pipe 1 . The water injection valve 14 can pressurize and inject water into the hollow pipe 1 by controlling the opening or closing of its valve, or release the high-pressure water in the hollow pipe 1 .
塑胶套管2与空心管1相适配,塑胶套管2包裹于空心管1外。塑胶套管2内沿其径向固定嵌设有复数个第一约束环21,具体地,第一约束环21的外周沿固定粘附于塑胶套管2的内壁上。复数个第一约束环21沿塑胶套管2的轴向方向等间距分布,且各第一约束环21对应分布于沿空心管1轴向方向相邻的透水层之间,即沿空心管1的轴向方向,各第一约束环21与各透水层对应相间分布。塑胶套管2的管口端沿塑胶套管2的径向方向延伸形成帽沿状的安装部22。塑胶套管2与安装部22一体式连接。安装部22开设有安装孔23,安装孔23的位置与安装孔13相对应,且安装孔13的形状和大小与下述锁紧件相适配。安装部22的中部,即与塑胶套管2的管口端相对应的位置,形成可供空心管1穿过的通孔24,通孔24还用于注水用。塑胶套管2内靠近安装部22的位置设有第二约束环25,第二约束环25可避免塑胶套管2的连接端产生膨胀,进一步确保塑胶套管2的连接端及使用时的密封性。第一约束环21的内径略大于空心管1的外径,使得塑胶套管2位于各第一约束环21之间的部分在安装空心管1后保持相互连通。The plastic sleeve 2 is compatible with the hollow pipe 1, and the plastic sleeve 2 is wrapped outside the hollow pipe 1. A plurality of first confinement rings 21 are fixedly embedded in the plastic sleeve 2 along its radial direction. Specifically, the outer peripheral edges of the first confinement rings 21 are fixedly adhered to the inner wall of the plastic sleeve 2 . A plurality of first confinement rings 21 are distributed at equal intervals along the axial direction of the plastic sleeve 2, and each first confinement ring 21 is correspondingly distributed between adjacent water-permeable layers along the axial direction of the hollow tube 1, that is, along the hollow tube 1 In the axial direction, each first confinement ring 21 is correspondingly distributed with each water-permeable layer. The nozzle end of the plastic sleeve 2 extends along the radial direction of the plastic sleeve 2 to form a brim-shaped mounting portion 22 . The plastic sleeve 2 is integrally connected with the installation part 22 . The mounting portion 22 is provided with a mounting hole 23 , the position of the mounting hole 23 corresponds to the mounting hole 13 , and the shape and size of the mounting hole 13 are compatible with the following locking elements. The middle part of the mounting part 22, that is, the position corresponding to the nozzle end of the plastic sleeve 2, forms a through hole 24 for the hollow tube 1 to pass through, and the through hole 24 is also used for water injection. A second confinement ring 25 is provided in the plastic sleeve 2 close to the installation part 22. The second confinement ring 25 can prevent the connection end of the plastic sleeve 2 from expanding, and further ensure the connection end of the plastic sleeve 2 and the sealing during use. sex. The inner diameter of the first confinement rings 21 is slightly larger than the outer diameter of the hollow pipe 1 , so that the parts of the plastic sleeve 2 between the first confinement rings 21 remain connected to each other after the hollow pipe 1 is installed.
本实施例中,塑胶套管2和安装部22均可由橡胶或硅胶等弹性较好的塑性材料制成,伸缩性较好。通孔24的形状和大小与空心管1的外径相适配,通孔24可略小于空心管1的外径,与空心管1的外侧壁紧密接触。需要说明的是,当下述锁紧件直径较小且端部较为尖锐时,安装部22可无需设置安装孔,安装部22可在安装时被穿刺形成安装孔,且密封性好。第一约束环21采用常见的无弹性或者低弹性的材料制成。本实用新型的空心管1优选为圆管状。塑胶套管2与空心管1相适配。In this embodiment, both the plastic sleeve 2 and the mounting part 22 can be made of elastic plastic materials such as rubber or silica gel, and have good stretchability. The shape and size of the through hole 24 are adapted to the outer diameter of the hollow tube 1 , the through hole 24 can be slightly smaller than the outer diameter of the hollow tube 1 , and it is in close contact with the outer wall of the hollow tube 1 . It should be noted that, when the diameter of the locking member described below is small and the end is relatively sharp, the installation portion 22 does not need to be provided with an installation hole, and the installation portion 22 can be pierced to form an installation hole during installation, and the sealing performance is good. The first confinement ring 21 is made of common inelastic or low elastic materials. The hollow tube 1 of the present utility model is preferably in the shape of a round tube. The plastic sleeve 2 is compatible with the hollow pipe 1.
固定板3开设有复数个通孔31,各通孔31的周侧分别开设有复数个安装孔32,安装孔32的形状和大小分别与安装孔13以及安装孔23相适配。本实施例中,锁紧件采用螺栓4,安装孔13和安装孔32均为螺栓孔,分别与螺栓4相适配。利用螺栓4与各螺栓孔的配合,可将空心钢管1与塑胶套管2固定一起,形成套管组件,同时将套管组件固定于固定板3上,具体地,螺栓4依次穿过安装孔13、安装孔23和安装孔32,进而将空心管1、塑胶套管2和固定板3三者锁固在一起。安装部22在安装的时候还具有密封垫的作用,保证封盖于空心管1顶端的盖板12与固定板3之间的密封性。复数个通孔31可对应安装复数组的套管组件,可用于同时制备复数个连接孔,也可依据实际施工情况来灵活调整连接孔的位置。需要说明的是,通孔31的数量可根据设计的预制连接孔数量和位置要求来设定。The fixing plate 3 is provided with a plurality of through holes 31 , and a plurality of installation holes 32 are respectively provided on the peripheral side of each through hole 31 . The shape and size of the installation holes 32 are adapted to the installation holes 13 and 23 respectively. In this embodiment, the locking member adopts the bolt 4, and the installation hole 13 and the installation hole 32 are both bolt holes, which are adapted to the bolt 4 respectively. Using the cooperation between the bolts 4 and the bolt holes, the hollow steel pipe 1 and the plastic casing 2 can be fixed together to form a casing assembly, and at the same time, the casing assembly is fixed on the fixing plate 3. Specifically, the bolts 4 pass through the installation holes in sequence 13. The installation hole 23 and the installation hole 32, and then the hollow pipe 1, the plastic sleeve 2 and the fixing plate 3 are locked together. The installation part 22 also has the function of a gasket during installation to ensure the sealing between the cover plate 12 covering the top end of the hollow tube 1 and the fixing plate 3 . A plurality of through holes 31 can be correspondingly installed with a plurality of sleeve assemblies, which can be used to prepare a plurality of connection holes at the same time, and can also flexibly adjust the positions of the connection holes according to actual construction conditions. It should be noted that the number of through holes 31 can be set according to the number and location requirements of the designed prefabricated connection holes.
塑胶套管2的外侧壁和固定板3与塑胶套管2的相对面上均均匀涂有一层脱模剂,以便在预制构件的模板中浇筑混凝土后脱离凝固的混凝土进而拆除。The outer wall of the plastic casing 2 and the opposite surface of the fixing plate 3 and the plastic casing 2 are evenly coated with a layer of release agent, so that the solidified concrete can be removed after pouring concrete in the formwork of the prefabricated component.
本实用新型一种预制连接孔的制备装置,其可以在预制构件浇筑混凝土前加工制作,实现构件制作工厂化和标准化,且操作简单便捷。当需要同时制备多个预制的连接孔时,可通过预先定位的固定板3,用螺栓4把空心管1和塑胶套管2拧紧于固定板3上,即可准确定位。The utility model relates to a preparation device for a prefabricated connection hole, which can be processed and manufactured before the prefabricated component is poured with concrete, thereby realizing industrialization and standardization of component production, and the operation is simple and convenient. When multiple prefabricated connection holes need to be prepared at the same time, the hollow pipe 1 and the plastic sleeve 2 can be tightened on the fixed plate 3 with bolts 4 through the pre-positioned fixed plate 3, so as to accurately position.
本实用新型中的制备装置在使用时,注水加压后可以膨胀形成一圈一圈的凸环和凹槽相间分布的凸凹状,进而预制的连接孔为凹凸状,可以增加灌浆体和原混凝土之间的机械咬合力,增加预制浆锚构件连接后的抗剪即抗拉拔性能。When the preparation device in the utility model is in use, it can expand after water injection and pressurization to form a circle of convex rings and concave grooves distributed alternately, and then the prefabricated connecting holes are concave and convex, which can increase the grouting body and the original concrete. The mechanical bite force between them increases the shear and pull-out resistance of the prefabricated anchor components after connection.
本实用新型在预制构件浇筑混凝土时由空心管1进行支撑,防止塑胶套管2因强度不足而整体偏斜。加压注水后,注水阀14可关闭,保证施工质量,防止塑胶套管2内部的高压水流出,产生形变。The utility model is supported by the hollow tube 1 when the prefabricated component is poured with concrete, so as to prevent the overall deflection of the plastic casing 2 due to insufficient strength. After pressurized water injection, the water injection valve 14 can be closed to ensure the construction quality and prevent the high-pressure water inside the plastic sleeve 2 from flowing out and causing deformation.
塑胶套管2外侧壁涂有脱模剂,将注水阀14打开,塑胶套管2内的高压水泄出。待塑胶套管2自动缩回原始形状后,塑胶套管2与外围混凝土自动脱开,脱模简单高效。The outer wall of the plastic casing 2 is coated with a release agent, and the water injection valve 14 is opened, and the high-pressure water in the plastic casing 2 is released. After the plastic sleeve 2 is automatically retracted to its original shape, the plastic sleeve 2 is automatically disengaged from the surrounding concrete, and the demoulding is simple and efficient.
上述实施例和图式并非限定本实用新型专利的产品形态和式样,任何所属技术领域的普通技术人员对其所做的适当变化或修饰,皆应视为不脱离本实用新型专利的专利范畴。The above-mentioned embodiments and drawings do not limit the product form and style of the utility model patent, and any appropriate changes or modifications made by those skilled in the art should be considered as not departing from the scope of the utility model patent.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106541490A (en) * | 2016-12-22 | 2017-03-29 | 华侨大学 | A kind of preparation facilitiess and its using method of prefabricated connecting hole |
| CN114193593A (en) * | 2021-11-29 | 2022-03-18 | 王尧 | Hollow building block and forming die thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106541490A (en) * | 2016-12-22 | 2017-03-29 | 华侨大学 | A kind of preparation facilitiess and its using method of prefabricated connecting hole |
| CN114193593A (en) * | 2021-11-29 | 2022-03-18 | 王尧 | Hollow building block and forming die thereof |
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