CN206336115U - Electric ATV Motor Integrated Rear Axle - Google Patents

Electric ATV Motor Integrated Rear Axle Download PDF

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Publication number
CN206336115U
CN206336115U CN201621473637.3U CN201621473637U CN206336115U CN 206336115 U CN206336115 U CN 206336115U CN 201621473637 U CN201621473637 U CN 201621473637U CN 206336115 U CN206336115 U CN 206336115U
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rear axle
thick bamboo
differential
disc brake
transmission
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戴纪刚
曹赛
赵华
王志光
胡昕
李虎
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Zhejiang Kayo Motor Co ltd
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Zhejiang Kayo Motor Co ltd
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Abstract

The utility model provides an electronic ATV motor integration rear axle, includes a left rear axle section of thick bamboo and a right rear axle section of thick bamboo, is connected with the differential motor between a left rear axle section of thick bamboo and the right rear axle section of thick bamboo, is provided with left semi-axis in the left rear axle section of thick bamboo, installs left dish on the left rear axle section of thick bamboo and stops, and the cooperation has left dish brake disc on the left dish is stopped, is provided with right semi-axis in the right rear axle section of thick bamboo, installs right dish on the right rear axle section of thick bamboo and stops, and the cooperation has right dish brake disc. The utility model discloses profitable effect is: the power unit, the speed reducing mechanism, the differential mechanism, the transmission mechanism and the braking mechanism are integrated into a whole, transmission parts such as a chain, a chain wheel seat, a transition transmission gear shaft and the like are reduced, the torque is increased, the transmission torque is large, the transmission is stable, the transmission friction loss is greatly reduced, the output power loss is small, the service life is long, the maintenance is convenient, and in addition, the safe, reliable and stable steering is ensured through differential speed conversion of the differential motor when the electric ATV turns.

Description

电动ATV电机一体化后桥Electric ATV Motor Integrated Rear Axle

技术领域technical field

本实用新型涉及摩托车技术领域,尤其涉及一种电动ATV电机一体化后桥。The utility model relates to the technical field of motorcycles, in particular to an electric ATV motor integrated rear axle.

背景技术Background technique

目前市售电动ATV变速系统为电动机装配在ATV车体上,电动机的动力通过动力输出轴带动小链轮输出,再通过小链轮、链条、大链轮组成的减速机构传递给ATV的后轴,从而带动ATV车轮转动。以上机构存在以下不足之处:通过二次变速需增加链轮、链条、等传动部件再传动后轮主轴,制造成本高,传动过程中零部件摩擦损耗大,传动链条容易从链轮上脱落,输出动率损耗大,维修麻烦,整车返修率高。At present, the commercially available electric ATV transmission system is that the electric motor is assembled on the ATV car body. The power of the electric motor drives the small sprocket output through the power output shaft, and then is transmitted to the rear axle of the ATV through the reduction mechanism composed of the small sprocket, chain, and large sprocket. , thus driving the ATV wheel to rotate. The above mechanism has the following disadvantages: through the secondary speed change, it is necessary to increase the sprocket, chain, and other transmission components to drive the rear wheel spindle, the manufacturing cost is high, the friction loss of parts is large during the transmission process, and the transmission chain is easy to fall off from the sprocket. The loss of output dynamic rate is large, the maintenance is troublesome, and the repair rate of the whole vehicle is high.

实用新型内容Utility model content

本实用新型要解决上述现有技术存在的问题,提供一种电动ATV电机一体化后桥,将动力单元、减速机构、差速机构、传动机构、制动机构集成于一体,满足摩托车的需求。The utility model aims to solve the problems existing in the above-mentioned prior art, and provides an electric ATV motor integrated rear axle, which integrates a power unit, a deceleration mechanism, a differential mechanism, a transmission mechanism, and a braking mechanism to meet the needs of motorcycles .

本实用新型解决其技术问题采用的技术方案:这种电动ATV电机一体化后桥,包括左后桥筒和右后桥筒,左后桥筒与右后桥筒之间连接有差速电机,差速电机的左输出端与左后桥筒连接,差速电机的右输出端与右后桥筒连接,左后桥筒内设置有左半轴,左半轴与差速电机的左输出端连接,左后桥筒上安装有左碟刹,左碟刹上配合有左碟刹盘,左半轴上安装有左碟刹盘座,左碟刹盘安装在左碟刹盘座上,差速电机的右输出端与右后桥筒连接,右后桥筒内设置有右半轴,右半轴与差速电机的右输出端连接,右后桥筒上安装有右碟刹,右碟刹上配合有右碟刹盘,右半轴上安装有右碟刹盘座,右碟刹盘安装在右碟刹盘座上。The utility model adopts the technical scheme to solve the technical problem: the electric ATV motor integrated rear axle includes a left rear axle tube and a right rear axle tube, and a differential motor is connected between the left rear axle tube and the right rear axle tube. The left output end of the differential motor is connected to the left rear axle barrel, the right output end of the differential motor is connected to the right rear axle barrel, a left half shaft is arranged inside the left rear axle barrel, and the left half shaft is connected to the left output end of the differential motor Connection, the left disc brake is installed on the left rear axle tube, the left disc brake is matched with the left disc brake disc, the left disc brake disc seat is installed on the left half shaft, and the left disc brake disc is installed on the left disc brake disc seat. The right output end of the speed motor is connected with the right rear axle tube, and the right half shaft is arranged in the right rear axle tube, and the right half shaft is connected with the right output end of the differential motor, and the right disc brake is installed on the right rear axle tube, and the right disc brake is installed on the right rear axle tube. A right disc brake disc is matched on the brake, and a right disc brake disc seat is installed on the right half shaft, and the right disc brake disc is installed on the right disc brake disc seat.

左半轴的输出端连接有左轮毂。The output end of the left half shaft is connected with the left wheel hub.

左轮毂上安装有左轮胎。A left tire is installed on the left wheel hub.

右半轴的输出端连接有右轮毂。The output end of the right half shaft is connected with the right wheel hub.

右轮毂上安装有右轮胎。Right tire is installed on the right wheel hub.

本实用新型有益的效果是:本实用新型的电动ATV电机一体化后桥,结构合理,将动力单元、减速机构、差速机构、传动机构、制动机构集成于一体,减少了链条、链轮、链轮座、过渡传动齿轮轴等传动部件,通过差速电机降低转速,增加扭矩,传动力矩大、传动平稳,大大减少传动摩擦耗损,输出功率损耗小,使用寿命长,便于维修,而且,当电动ATV转弯时通过差速电机差速变换,确保转向安全、可靠、稳定。The beneficial effects of the utility model are: the integrated rear axle of the electric ATV motor of the utility model has a reasonable structure, integrates the power unit, the decelerating mechanism, the differential mechanism, the transmission mechanism and the braking mechanism, and reduces the number of chains and sprockets. , sprocket seat, transition transmission gear shaft and other transmission components, reduce the speed and increase the torque through the differential motor, the transmission torque is large, the transmission is stable, the transmission friction loss is greatly reduced, the output power loss is small, the service life is long, and it is easy to maintain. Moreover, When the electric ATV is turning, the differential speed of the differential motor is changed to ensure safe, reliable and stable steering.

附图说明Description of drawings

图1为本实用新型实施例实施例的主视图;Fig. 1 is the front view of the utility model embodiment embodiment;

图2为本实用新型实施例的结构示意图。Fig. 2 is a structural schematic diagram of an embodiment of the utility model.

附图标记说明:左后桥筒1,右后桥筒2,差速电机3,左半轴4,左碟刹5,左碟刹盘6,左碟刹盘座7,右半轴8,右碟刹9,右碟刹盘10,右碟刹盘座11,左轮毂12,左轮胎13,右轮毂14,右轮胎15。Description of reference signs: left rear axle tube 1, right rear axle tube 2, differential motor 3, left half shaft 4, left disc brake 5, left disc brake disc 6, left disc brake disc seat 7, right half shaft 8, Right disc brake 9, right disc brake disc 10, right disc brake disc seat 11, left wheel hub 12, left tire 13, right wheel hub 14, right tire 15.

具体实施方式detailed description

下面结合附图对本实用新型作进一步说明:Below in conjunction with accompanying drawing, the utility model is further described:

参照附图:本实施例中的这种电动ATV电机一体化后桥,包括左后桥筒1和右后桥筒2,左后桥筒1与右后桥筒2之间连接有差速电机3,差速电机3的左输出端与左后桥筒1连接,差速电机3的右输出端与右后桥筒2连接,左后桥筒1内设置有左半轴4,左半轴4与差速电机3的左输出端连接,左后桥筒1上安装有左碟刹5,左碟刹5上配合有左碟刹盘6,左半轴4上安装有左碟刹盘座7,左碟刹盘6安装在左碟刹盘座7上,差速电机3的右输出端与右后桥筒2连接,右后桥筒2内设置有右半轴8,右半轴8与差速电机3的右输出端连接,右后桥筒8上安装有右碟刹9,右碟刹9上配合有右碟刹盘10,右半轴8上安装有右碟刹盘座11,右碟刹盘9安装在右碟刹盘座11上。Referring to the accompanying drawings: the electric ATV motor integrated rear axle in this embodiment includes a left rear axle tube 1 and a right rear axle tube 2, and a differential motor is connected between the left rear axle tube 1 and the right rear axle tube 2 3. The left output end of the differential motor 3 is connected to the left rear axle tube 1, the right output end of the differential motor 3 is connected to the right rear axle tube 2, and the left half shaft 4 is arranged inside the left rear axle tube 1, and the left half shaft 4 is connected to the left output end of the differential motor 3, the left rear axle tube 1 is equipped with a left disc brake 5, the left disc brake 5 is equipped with a left disc brake disc 6, and the left axle shaft 4 is equipped with a left disc brake disc seat 7. The left disc brake disc 6 is installed on the left disc brake disc seat 7, the right output end of the differential motor 3 is connected to the right rear axle tube 2, and the right rear axle tube 2 is provided with a right half shaft 8 and a right half shaft 8 Connected with the right output end of the differential motor 3, the right rear axle tube 8 is equipped with a right disc brake 9, the right disc brake 9 is equipped with a right disc brake disc 10, and the right half shaft 8 is equipped with a right disc brake disc seat 11 , the right disc brake disc 9 is installed on the right disc brake disc seat 11.

左半轴4的输出端连接有左轮毂12。The output end of the left half shaft 4 is connected with a left hub 12 .

左轮毂12上安装有左轮胎13。A left tire 13 is installed on the left wheel hub 12 .

右半轴8的输出端连接有右轮毂14。The output end of the right half shaft 8 is connected with a right wheel hub 14 .

右轮毂14上安装有右轮胎15。Right tire 15 is installed on the right wheel hub 14.

差速电机3上内置有减速器和差速器,差速电机3集减速、差速功能于一体,置于后桥中部,通过内置的带内花键的半轴齿轮机构对外输出动力,左后桥筒1通过螺栓与差速电机3的左输出端面相连接,左半轴4通过外花键与差速电机3的左侧动力输出端相连接,用于传输动力,并通过轴承与左后桥筒1相配合,左碟刹盘座7通过花键与左半轴4相连接,左碟刹盘6通过螺栓安装在做碟刹盘座7上,左碟刹5通过螺栓安装在左后桥筒1上,左碟刹5与左碟刹盘6配合可实现对左半轴4的制动功能,左轮毂12通过花键与左半轴4相连接,左轮胎13与左轮毂12通过螺栓相连接,从而左轮胎13可以从左半轴4获得差速电机3输出的动力,右侧驱动与制动机构与左侧原理相同。The differential motor 3 is built with a reducer and a differential gear. The differential motor 3 integrates the functions of deceleration and differential speed. It is placed in the middle of the rear axle and outputs power through the built-in half shaft gear mechanism with internal splines. The left The rear axle tube 1 is connected with the left output end face of the differential motor 3 through bolts, and the left half shaft 4 is connected with the left power output end of the differential motor 3 through external splines for power transmission, and is connected to the left side through a bearing. The rear axle tube 1 is matched, the left disc brake disc seat 7 is connected with the left half shaft 4 through splines, the left disc brake disc 6 is installed on the disc brake disc seat 7 through bolts, and the left disc brake 5 is installed on the left axle shaft through bolts. On the rear axle tube 1, the left disc brake 5 cooperates with the left disc brake disc 6 to realize the braking function of the left half shaft 4, the left wheel hub 12 is connected with the left half shaft 4 through splines, and the left tire 13 and the left wheel hub 12 Connected by bolts, so that the left tire 13 can obtain the power output by the differential motor 3 from the left half shaft 4, and the principle of the right drive and braking mechanism is the same as that of the left side.

当电动ATV转弯时,两后轮受力不等,差速电机3中差速器的行星齿轮差速变换,差速器输出差转速,使电动ATV灵活安全转向。When the electric ATV turns, the two rear wheels are not equal in force, the planetary gear of the differential in the differential motor 3 is differentially converted, and the differential outputs the differential speed, so that the electric ATV can turn flexibly and safely.

差速电机3和内置的减速器、差速器组成了动力单元、减速机构、差速机构,左后桥筒1,右后桥筒2,左半轴4,左碟刹5,左碟刹盘6,左碟刹盘座7,右半轴8,右碟刹9,右碟刹盘10,右碟刹盘座11,左轮毂12,右轮毂14组成了传动机构、制动机构,从而将将动力单元、减速机构、差速机构、传动机构、制动机构集成于一体,组成了电动ATV电机一体化后桥。The differential motor 3 and the built-in reducer and differential constitute the power unit, the reduction mechanism, and the differential mechanism. The left rear axle tube 1, the right rear axle tube 2, the left half shaft 4, the left disc brake 5, and the left disc brake Disc 6, left disc brake disc seat 7, right axle shaft 8, right disc brake 9, right disc brake disc 10, right disc brake disc seat 11, left hub 12, and right hub 14 form a transmission mechanism and a braking mechanism, thereby The power unit, deceleration mechanism, differential mechanism, transmission mechanism and braking mechanism will be integrated to form an electric ATV motor integrated rear axle.

使用时,当电动ATV转弯时,通过差速电机3中减速器、差速器变速、差速后降低转速,增加扭矩,传动力矩大、传动平稳,大大减少传动摩擦耗损,输出功率损耗小,使用寿命长,便于维修,而且,当电动ATV转弯时通过差速电机3中差速器的行星齿轮差速变换,确保转向安全、可靠、稳定。When in use, when the electric ATV is turning, it will reduce the speed and increase the torque through the reducer in the differential motor 3, the differential gear changes the speed, and increases the torque. The transmission torque is large, the transmission is stable, the transmission friction loss is greatly reduced, and the output power loss is small. Long service life, easy maintenance, and, when the electric ATV turns, through the planetary gear differential conversion of the differential in the differential motor 3, to ensure safe, reliable and stable steering.

本实用新型实施例的特点是:将动力单元、减速机构、差速机构、传动机构、制动机构集成于一体,减少了链条、链轮、链轮座、过渡传动齿轮轴等传动部件,通过差速电机3降低转速,增加扭矩,传动力矩大、传动平稳,大大减少传动摩擦耗损,输出功率损耗小,使用寿命长,便于维修,而且,当电动ATV转弯时通过差速电机3差速变换,确保转向安全、可靠、稳定。The characteristics of the embodiment of the utility model are: the power unit, the deceleration mechanism, the differential mechanism, the transmission mechanism and the braking mechanism are integrated into one body, and the transmission parts such as the chain, the sprocket, the sprocket seat, and the transition transmission gear shaft are reduced. The differential motor 3 reduces the speed and increases the torque, the transmission torque is large, the transmission is stable, the transmission friction loss is greatly reduced, the output power loss is small, the service life is long, and it is easy to maintain. Moreover, when the electric ATV is turning, the differential speed is changed by the differential motor 3 , to ensure safe, reliable and stable steering.

虽然本实用新型已通过参考优选的实施例进行了图示和描述,但是,本专业普通技术人员应当了解,在权利要求书的范围内,可作形式和细节上的各种各样变化。Although the present invention has been illustrated and described with reference to preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made within the scope of the claims.

Claims (5)

1.一种电动ATV电机一体化后桥,其特征在于:包括左后桥筒(1)和右后桥筒(2),所述左后桥筒(1)与右后桥筒(2)之间连接有差速电机(3),所述差速电机(3)的左输出端与左后桥筒(1)连接,所述差速电机(3)的右输出端与右后桥筒(2)连接,所述左后桥筒(1)内设置有左半轴(4),所述左半轴(4)与差速电机(3)的左输出端连接,所述左后桥筒(1)上安装有左碟刹(5),所述左碟刹(5)上配合有左碟刹盘(6),所述左半轴(4)上安装有左碟刹盘座(7),所述左碟刹盘(6)安装在左碟刹盘座(7)上,所述差速电机(3)的右输出端与右后桥筒(2)连接,所述右后桥筒(2)内设置有右半轴(8),所述右半轴(8)与差速电机(3)的右输出端连接,所述右后桥筒(8)上安装有右碟刹(9),所述右碟刹(9)上配合有右碟刹盘(10),所述右半轴(8)上安装有右碟刹盘座(11),所述右碟刹盘(9)安装在右碟刹盘座(11)上。1. An electric ATV motor integrated rear axle, is characterized in that: comprise left rear axle barrel (1) and right rear axle barrel (2), described left rear axle barrel (1) and right rear axle barrel (2) A differential motor (3) is connected between them, the left output end of the differential motor (3) is connected to the left rear axle tube (1), and the right output end of the differential motor (3) is connected to the right rear axle tube (2) connection, the left rear axle tube (1) is provided with a left half shaft (4), the left half shaft (4) is connected to the left output end of the differential motor (3), and the left rear axle A left disc brake (5) is installed on the barrel (1), a left disc brake disc (6) is fitted on the left disc brake (5), and a left disc brake disc seat (6) is installed on the left half shaft (4). 7), the left disc brake disc (6) is installed on the left disc brake disc seat (7), the right output end of the differential motor (3) is connected with the right rear axle tube (2), and the right rear A right half shaft (8) is arranged inside the axle tube (2), and the right half shaft (8) is connected to the right output end of the differential motor (3), and a right disc is installed on the right rear axle tube (8) brake (9), the right disc brake (9) is equipped with a right disc brake disc (10), the right half shaft (8) is equipped with a right disc brake disc seat (11), and the right disc brake disc (9) be installed on the right disc brake disc seat (11). 2.根据权利要求1所述的电动ATV电机一体化后桥,其特征在于:所述左半轴(4)的输出端连接有左轮毂(12)。2. The electric ATV motor integrated rear axle according to claim 1, characterized in that: the output end of the left half shaft (4) is connected with a left wheel hub (12). 3.根据权利要求2所述的电动ATV电机一体化后桥,其特征在于:所述左轮毂(12)上安装有左轮胎(13)。3. The electric ATV motor integrated rear axle according to claim 2, characterized in that: a left tire (13) is installed on the left hub (12). 4.根据权利要求1所述的电动ATV电机一体化后桥,其特征在于:所述右半轴(8)的输出端连接有右轮毂(14)。4. The electric ATV motor integrated rear axle according to claim 1, characterized in that: the output end of the right half shaft (8) is connected with a right wheel hub (14). 5.根据权利要求4所述的电动ATV电机一体化后桥,其特征在于:所述右轮毂(14)上安装有右轮胎(15)。5. The electric ATV motor integrated rear axle according to claim 4, characterized in that: the right tire (15) is installed on the right wheel hub (14).
CN201621473637.3U 2016-12-30 2016-12-30 Electric ATV Motor Integrated Rear Axle Active CN206336115U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107054031A (en) * 2016-12-30 2017-08-18 浙江华洋赛车股份有限公司 Electric ATV Motor Integrated Rear Axle

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107054031A (en) * 2016-12-30 2017-08-18 浙江华洋赛车股份有限公司 Electric ATV Motor Integrated Rear Axle

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Inventor after: Dai Jigang

Inventor after: Cao Sai

Inventor after: Zhao Hua

Inventor after: Wang Zhiguang

Inventor after: Hu Cuan

Inventor after: Li Hu

Inventor before: Dai Jigang

Inventor before: Cao Sai

Inventor before: Zhao Hua

Inventor before: Wang Zhiguang

Inventor before: Hu Cuan

Inventor before: Li Hu