CN206334749U - A kind of multifunctional assembled linkage smashing-classifying integrated machine - Google Patents
A kind of multifunctional assembled linkage smashing-classifying integrated machine Download PDFInfo
- Publication number
- CN206334749U CN206334749U CN201621414114.1U CN201621414114U CN206334749U CN 206334749 U CN206334749 U CN 206334749U CN 201621414114 U CN201621414114 U CN 201621414114U CN 206334749 U CN206334749 U CN 206334749U
- Authority
- CN
- China
- Prior art keywords
- crushing
- chamber
- grading
- outlet
- airflow
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Disintegrating Or Milling (AREA)
- Combined Means For Separation Of Solids (AREA)
Abstract
本实用新型涉及一种组合式多功能联动粉碎分级一体机,包括通过管道连接的粉碎设备、分级设备以及收集设备;所述粉碎设备包括机械粉碎机及旋喷气流粉碎机,所述分级设备包括气流分级机及气流分级系统;所述机械粉碎机的进料口通过进料管与进料器连接,所述机械粉碎机的出料口通过粉体输送导管与气流分级机的分级室进口连接,所述气流分级机的下部通过回料管与机械粉碎机的壳体连通,所述机械粉碎机与气流分级机之间为双向连通结构;所述气流分级机的分级室出口经内通道与收集设备的进口相连接。本实用新型循环进料的结构既严格限制了“大颗粒”,又避免了过粉碎,可以最大限度提高超微粉碎的产能,满足中药“微粉化”的产业化需要。
The utility model relates to a combined multifunctional linkage crushing and grading machine, which includes crushing equipment, grading equipment and collecting equipment connected by pipelines; Airflow classifier and airflow classification system; the inlet of the mechanical pulverizer is connected to the feeder through the feed pipe, and the outlet of the mechanical pulverizer is connected to the inlet of the classification chamber of the airflow classifier through the powder conveying conduit , the lower part of the airflow classifier communicates with the housing of the mechanical pulverizer through a return pipe, and a two-way communication structure is formed between the mechanical pulverizer and the airflow classifier; the outlet of the classification chamber of the airflow classifier is connected to the The inlet of the collecting device is connected. The utility model not only strictly limits the "big particles" but also avoids over-grinding by the circular feed structure of the utility model, which can maximize the production capacity of superfine grinding and meet the industrialization needs of "micronization" of traditional Chinese medicine.
Description
技术领域technical field
本实用新型涉及一种固体材料粉碎装置 ,尤其涉及一种中药材组合式多功能联动粉碎分级一体机 ,属于制药设备技术领域。The utility model relates to a solid material crushing device, in particular to a combined multifunctional linkage crushing and grading machine for traditional Chinese medicinal materials, which belongs to the technical field of pharmaceutical equipment.
背景技术Background technique
在中药现代化的进程中,“中药细胞破壁技术”是中药材加工和中药制剂生产工艺中的一项重要的技术手段。所谓细胞级粉碎,是指以打破中药材细胞为目的的粉碎作业。中药超微粉碎追求的是细胞的破壁率。在按药典或一般标准中,直接入药的药材细粉为80目(180μm)或100目(150μm)。在理想的细胞破碎模型中,10μm细胞组成的180μm颗粒,其粒径与细胞直径比值n = 18,破壁率η仅15.77%。中药超微粉碎技术将中药材粉碎至1250目(10μm),在该细度条件下,一般药材细胞的破壁率≥95%。中药“微粉化”以后,其特点如下:In the process of modernization of traditional Chinese medicine, "Chinese medicine cell wall breaking technology" is an important technical means in the processing of Chinese medicinal materials and the production process of traditional Chinese medicine preparations. The so-called cell-level crushing refers to the crushing operation aimed at breaking the cells of Chinese medicinal materials. The ultrafine grinding of traditional Chinese medicine pursues the breaking rate of cells. According to the pharmacopoeia or general standards, the fine powder of medicinal materials directly used in medicine is 80 mesh (180 μm) or 100 mesh (150 μm). In an ideal cell disruption model, 180 μm particles composed of 10 μm cells have a ratio of particle size to cell diameter n = 18, and the wall breaking rate η is only 15.77%. The traditional Chinese medicine ultra-fine pulverization technology crushes Chinese medicinal materials to 1250 mesh (10 μm). Under this fineness condition, the cell wall breaking rate of general medicinal materials is ≥95%. After the traditional Chinese medicine is "micronized", its characteristics are as follows:
1 增加药物吸收率,提高其生物利用度。1 Increase drug absorption rate and improve its bioavailability.
2 有利于保留生物活性成分,提高药效。2 It is beneficial to retain biologically active ingredients and improve drug efficacy.
3 中药复方粉碎中有匀化作用3 There is a homogenization effect in the comminution of traditional Chinese medicine compound
4 服用计量减少,节省中药材资源4 Reduce dosage and save resources of Chinese herbal medicines
5 避免污染,能保证产品达到较高的卫生学要求5 Avoid pollution and ensure that the product meets high hygienic requirements
6 改造传统的中药提取工艺6 Transformation of traditional Chinese medicine extraction process
7 拓宽中药剂型7 Broaden the dosage forms of traditional Chinese medicine
但中药材的品种很多、据《本草纲目》不完全统计有2200多种,中药的附方约有11000余首。中药材的状态复杂,大致分为:根茎、全草、果实、矿物、皮类、菌类、动物、花类、其他等。因此,面对品种较多、状态复杂的中药材,在粉碎过程中,若不能“对症下药”,只运用一种的粉碎方式,显然是不能满足中药材“细胞破壁”的粉碎。But there are many kinds of Chinese medicinal materials, according to the incomplete statistics of "Compendium of Materia Medica", there are more than 2,200 kinds, and there are more than 11,000 attached prescriptions of Chinese medicines. The state of Chinese herbal medicines is complex, roughly divided into: rhizomes, whole plants, fruits, minerals, skins, fungi, animals, flowers, and others. Therefore, in the face of many types of Chinese herbal medicines with complex states, in the pulverization process, if one cannot "prescribe the right medicine" and only use one kind of pulverization method, it is obviously not enough to "break the cell wall" of Chinese herbal medicines.
据笔者了解,目前大多数生产厂家,中药的“微粉化”采用传统单一的分段粉碎方式,首先进行粗粉碎,然后再进行超微粉碎。工艺上存在诸多问题。一是工序复杂,粉碎的细度难以一次性达到要求;二是分段粉碎达到一定的细度后,超微粉碎的产量较低;三是粉碎温度过高;四是粉碎、转移过程粉尘泄漏,造成物料和环境污染。According to the author's understanding, at present, most manufacturers adopt the traditional single segmental pulverization method for the "micronization" of traditional Chinese medicine, first coarse pulverization, and then superfine pulverization. There are many problems in the process. First, the process is complicated, and the fineness of crushing is difficult to meet the requirements at one time; second, after the segmental crushing reaches a certain fineness, the output of superfine crushing is low; third, the crushing temperature is too high; fourth, dust leakage during crushing and transfer , causing material and environmental pollution.
粉体的微粉粉碎过程实际上是宏观粉体中的各个颗粒在外力的作用下破碎、断裂、变小细化,从而引起整个粉体的性能指标发生变化的过程。物料粉碎的外力通过对物料的冲击,碰撞,剪切,研磨,分散等手段而实现。选择粉碎方法时,须视粉碎物料的性质和所要求的粉碎比而定,尤其是被粉碎物料的物理和化学性能具有很大的决定作用,而其中物料的硬度和破裂性更居首要地位,对于坚硬和脆性的物料,冲击很有效;而对有纤维特性的植物材料用研磨和剪切方法则较好。对于达到微米级物料的粉碎,采用超音速气流粉碎为宜。The micro-powder pulverization process of powder is actually a process in which each particle in the macro-powder is broken, broken, and miniaturized under the action of external force, which causes the performance index of the whole powder to change. The external force of material crushing is realized by means of impact, collision, shearing, grinding, dispersing and other means on the material. When choosing a crushing method, it must be determined by the nature of the crushed material and the required crushing ratio, especially the physical and chemical properties of the crushed material have a great decisive effect, and the hardness and fracture of the material are more important. , for hard and brittle materials, impact is very effective; for plant materials with fibrous characteristics, grinding and shearing methods are better. For the pulverization of micron-sized materials, it is advisable to use supersonic airflow pulverization.
实用新型内容Utility model content
本实用新型的目的是针对现有技术存在的缺陷,提出一种组合式多功能联动粉碎一体机,能够进行细粉粉碎(80-200目),也能够直接进行破壁粉碎(1-10μm)的中药粉碎分级机,同时在保证微粉化质量的前提下,有效提高超微粉碎的产能。The purpose of this utility model is to address the defects of the existing technology, and propose a combined multifunctional linkage pulverizer, which can perform fine powder pulverization (80-200 mesh), and can also directly perform wall-breaking pulverization (1-10 μm) Advanced traditional Chinese medicine pulverizing and classifying machine, while ensuring the quality of micronization, it can effectively improve the production capacity of ultrafine pulverization.
本实用新型通过以下技术方案解决技术问题:一种组合式多功能联动粉碎分级一体机,包括通过管道连接的粉碎设备、分级设备以及收集设备;所述粉碎设备包括机械粉碎机及旋喷气流粉碎机,所述分级设备包括气流分级机及气流分级系统;所述机械粉碎机的进料口通过进料管与进料器连接,所述机械粉碎机的出料口通过粉体输送导管与气流分级机的分级室进口连接,所述气流分级机的下部通过回料管与机械粉碎机的壳体连通,所述机械粉碎机与气流分级机之间为双向连通结构;所述气流分级机的分级室出口经内通道与收集设备的进口相连接。The utility model solves the technical problem through the following technical solutions: a combined multifunctional linkage crushing and grading machine, including crushing equipment, grading equipment and collection equipment connected by pipelines; machine, the grading equipment includes an airflow classifier and an airflow classification system; the inlet of the mechanical pulverizer is connected to the feeder through a feed pipe, and the outlet of the mechanical pulverizer is connected to the airflow through a powder conveying conduit. The inlet of the classification chamber of the classifier is connected, and the lower part of the air classifier communicates with the housing of the mechanical pulverizer through a return pipe, and the mechanical pulverizer and the air classifier are in a two-way communication structure; The outlet of the classifying chamber is connected with the inlet of the collection equipment through the inner channel.
所述气流分级系统的分级室出口经内通道接收集设备的进口。The outlet of the classifying chamber of the air classifying system receives the inlet of the collection device through the inner channel.
由于机械粉碎机的粉碎室与分级室相对分离,被粉碎物料在粉碎室不会因分级机构的阻隔而过长时间的滞留,因此避免了“过粉碎”的现象,提高了粉碎产能。此外,可以将所述分级室下部与粉碎室壳体通过回料管连通,这样可以形成粉碎室与分级室的双向连通,有助于提高粉碎产量,进一步使被粉碎物料在粉碎室不会因阻隔而过长时间的滞留。Since the crushing chamber of the mechanical pulverizer is relatively separated from the classifying chamber, the crushed material will not stay in the crushing chamber for a long time due to the barrier of the classifying mechanism, thus avoiding the phenomenon of "over-crushing" and improving the crushing capacity. In addition, the lower part of the classification chamber can be communicated with the casing of the crushing chamber through the return pipe, so that two-way communication between the crushing chamber and the classification chamber can be formed, which helps to increase the crushing output, and further prevents the crushed materials from being damaged in the crushing chamber. Blocking and staying for too long.
进一步的,前述的组合式多功能联动粉碎分级一体机,气流分级机的分级室出口通过内通道还连接有旋喷气流粉碎机粉碎室的进料口,所述旋喷气流粉碎机粉碎室的进料口通过管道与气流分级系统相连通,所述气流分级系统的分级室出口经内通道连接至收集设备的进口。Further, in the aforementioned combined multifunctional linkage crushing and grading machine, the outlet of the classifying chamber of the airflow classifier is also connected to the feed port of the pulverizing chamber of the swirling jet pulverizer through an inner channel, and the pulverizing chamber of the swirling jet pulverizing machine The feed port communicates with the airflow classification system through a pipeline, and the outlet of the classification chamber of the airflow classification system is connected to the inlet of the collecting device through an internal channel.
进一步的,前述的组合式多功能联动粉碎分级一体机,收集设备包括由管道串联的旋风收集器及隔离收集器组成,所述隔离收集器的出口处通过引风机连通至大气。Further, in the aforementioned combined multifunctional linkage crushing and classifying machine, the collection equipment includes a cyclone collector and an isolation collector connected in series by pipelines, and the outlet of the isolation collector is connected to the atmosphere through an induced draft fan.
为了达到进一步的目的,本实用新型中药材组合式多功能联动粉碎一体机组中的机械粉碎机包括二种类型。In order to achieve a further purpose, the mechanical pulverizers in the combined Chinese herbal medicine multifunctional linkage pulverizing unit of the present invention include two types.
进一步的,前述的组合式多功能联动粉碎分级一体机,机械粉碎机包括安装在粉碎室壳体中的旋转粉碎装置,所述粉碎室壳体由隔板构成三个中部连通的粉碎区域,所述三个粉碎区域分别装有同轴的旋转粉碎装置,所述旋转粉碎装置分别为方形桩式式粉碎装置、摆刀粉碎装置和锥刀粉碎装置。第一种类型的粉碎机适用于中药材混合料的粉碎。Furthermore, in the aforementioned combined multifunctional linkage crushing and grading machine, the mechanical pulverizer includes a rotating pulverizing device installed in the pulverizing chamber casing, and the pulverizing chamber casing consists of three communicating pulverizing areas in the middle, so The above three crushing areas are respectively equipped with coaxial rotating crushing devices, and the rotating crushing devices are square pile crushing devices, swing knife crushing devices and conical knife crushing devices respectively. The first type of pulverizer is suitable for the pulverization of Chinese herbal medicine mixture.
进一步的,前述的组合式多功能联动粉碎分级一体机,机械粉碎机还包括在粉碎室壳体中的旋转粉碎装置和安装在壳体、盖板上的固定粉碎装置,所述的旋转粉碎装置分别第一、二层为旋转的方形桩式粉碎装置和第三层的齿形摆刀粉碎装置。固定粉碎装置包括前盖板上装有的带有双层内外齿的圆形固定粉碎装置和在壳体的内圈装有齿圈。该粉碎机为叠加式多层多次粉碎,在第一层旋转和固定的咬合粉碎装置利用其撞击性能,有利于粉碎各种较硬和较大的材料;在其他粉碎区借助于旋转和固定装置和刀片的剪切性能,有利于粉碎各种纤维类材料。第二种类型适用于纤维类中药材的粉碎。Further, the aforementioned combined multifunctional linkage crushing and grading machine, the mechanical pulverizer also includes a rotary crushing device in the crushing chamber casing and a fixed crushing device installed on the casing and the cover plate, the rotary crushing device Respectively, the first and second floors are rotating square pile crushing devices and the third floor is a toothed swinging knife crushing device. The fixed crushing device includes a circular fixed crushing device with double-layer internal and external teeth on the front cover and a ring gear on the inner ring of the housing. The pulverizer is superimposed multi-layer multiple pulverization. The rotating and fixed occlusal pulverizing device on the first layer uses its impact performance to help pulverize various hard and large materials; The shear performance of the device and the blade is conducive to crushing various fibrous materials. The second type is suitable for the crushing of fibrous Chinese herbal medicines.
进一步的,前述的组合式多功能联动粉碎分级一体机,旋喷气流粉碎机包括上部开口下部封闭的圆柱形粉碎室,所述圆柱形粉碎室的侧壁上对称均布有四个喷管座,所述各喷管座的下方接口通过出气管与旋转气包连接;所述粉碎室的上部与气流分级机分级室的下部间隙连接,所述粉碎室的底部与旋转气包上部螺纹连接。喷管座的内部安装有超音速气流喷管;所述旋转气包,包括圆柱性气包壁上气管出口,上部螺母接口。当物料进入粉碎室,以最短的距离进入高速气流加速区。在高速气流带动下高速运动,在气流交汇处碰撞,实现粉碎。Further, the aforementioned combined multifunctional linkage crushing and grading machine, the swirling jet flow mill includes a cylindrical crushing chamber with an upper opening and a closed lower part, and four nozzle seats are symmetrically and evenly distributed on the side wall of the cylindrical crushing chamber , the lower interface of each nozzle seat is connected to the rotating air bag through the air outlet pipe; the upper part of the crushing chamber is connected to the lower part of the classification chamber of the air classifier, and the bottom of the crushing chamber is threadedly connected to the upper part of the rotating air bag. A supersonic air flow nozzle is installed inside the nozzle seat; the rotating air bag includes an air pipe outlet on the wall of the cylindrical air bag and a nut interface on the upper part. When the material enters the crushing chamber, it enters the high-speed airflow acceleration zone with the shortest distance. Driven by the high-speed airflow, it moves at a high speed and collides at the intersection of the airflow to achieve crushing.
进一步的,前述的组合式多功能联动粉碎分级一体机,流分级机包括分级室壳体,所述壳体的上部为圆柱体,下部为圆锥体,所述圆锥体的底面直径与圆柱体的底部直径一致;所述壳体的上部顶板上安装有机头,所述机头由固定在顶板上的机头出口、安置在机头出口上方的电机、以及由电机带动的分级轮组成。分级轮置于顶板下方的分级室内,包括中部为通过顶板孔与机头出口连通的空腔,外周为间隔分布的叶片,整体外廓呈上大下小的圆台形,所述下部穿引入进料导管,所述进料导管的出口朝上,位于下部中间附近,所述下部的底端与回料管连接。分级机工作时,电机带动分级轮旋转,由进料管进入分级机的粉末自下而上预气流分散于分级机内部,在叶轮高速旋转产生的离心力场作用下,粗颗粒向外移动,沿边壁落下,回料处理;细颗粒移向转子中心,由引风机从机头出口吸走收集,从而完成分级过程。Further, the aforementioned combined multifunctional linkage crushing and classifying machine, the flow classifier includes a classifying chamber housing, the upper part of the housing is a cylinder, and the lower part is a cone, and the diameter of the bottom surface of the cone is the same as that of the cylinder. The diameter of the bottom is consistent; the upper top plate of the housing is equipped with a machine head, and the machine head is composed of a machine head outlet fixed on the top plate, a motor arranged above the machine head outlet, and a classifying wheel driven by the motor. The grading wheel is placed in the grading chamber below the top plate, including a cavity in the middle that communicates with the outlet of the machine head through a hole in the top plate, and blades distributed at intervals on the outer periphery. The feed conduit, the outlet of the feed conduit faces upwards, is located near the middle of the lower part, and the bottom end of the lower part is connected with the return pipe. When the classifier is working, the motor drives the classifying wheel to rotate, and the powder entering the classifier from the feed pipe is dispersed in the classifier by airflow from bottom to top. The wall falls, and the return material is processed; the fine particles move to the center of the rotor, and are sucked and collected by the induced draft fan from the outlet of the machine head, thus completing the classification process.
本实用新型的有益效果:本实用新型循环进料的结构既严格限制了“大颗粒”,又避免了过粉碎,因此产品粒径分布狭窄,粒度均匀;解决了150目以上的粉体难以过筛的问题,能够高效完成微粉颗粒的分级,同时,分别调整机械粉碎机的分级机和旋喷气流粉碎机分级系统的分级轮转速,可以最大限度提高超微粉碎的产能,满足中药“微粉化”的产业化需要。Beneficial effects of the utility model: the structure of the cyclic feeding of the utility model not only strictly limits the "big particles", but also avoids over-grinding, so the particle size distribution of the product is narrow and the particle size is uniform; The problem of sieving can effectively complete the classification of fine powder particles. At the same time, adjusting the speed of the classification wheel of the classifier of the mechanical pulverizer and the classification system of the cyclojet jet pulverizer can maximize the production capacity of ultrafine pulverization and meet the requirements of "micronization" of traditional Chinese medicine. "Industrialization needs.
本实用新型具有以下优点:The utility model has the following advantages:
1、机械粉碎与气流粉碎有机的结合,可以使得中药材原料直接粉碎至“细胞”破壁。1. The organic combination of mechanical pulverization and jet pulverization can make the raw materials of Chinese herbal medicines be directly pulverized until the "cells" are broken.
2、该机组为一机多用,既可以进行细粉粉碎(80-200目),也可以直接进行破壁粉碎(1-10μm)2. This unit is a multi-purpose machine, which can not only carry out fine powder crushing (80-200 mesh), but also directly carry out wall-breaking crushing (1-10μm)
3、机械粉碎室与分级室相对分离,避免“过粉碎”,一是减少粉碎产生的“过热”,降低粉碎室的温度。二是粉碎室的有效粉碎增多,提高了粉碎的产量高。3. The mechanical crushing chamber is relatively separated from the grading chamber to avoid "over-grinding". First, reduce the "overheating" generated by crushing and reduce the temperature of the crushing chamber. The second is that the effective crushing in the crushing chamber increases, which improves the crushing output.
4、机械粉碎的分级机和旋喷气流分级系统的特殊设计,分级转速低。分级精度高。4. The mechanically pulverized classifier and the special design of the swirl-jet classifying system have a low classifying speed. High grading accuracy.
5、全封闭负压作业,粉体在粉碎过程中不发生任何泄漏,无环境污染、噪声小。5. Fully enclosed negative pressure operation, the powder will not leak during the crushing process, no environmental pollution, and low noise.
6、 特别适宜符合GMP要求的中药粉碎车间采用。6. It is especially suitable for use in traditional Chinese medicine crushing workshops that meet the requirements of GMP.
附图说明Description of drawings
下面结合附图对本实用新型作进一步的说明。Below in conjunction with accompanying drawing, the utility model is further described.
图1是本实用新型一个实施例的结构示意图。Fig. 1 is a schematic structural view of an embodiment of the utility model.
图2是图1中机械粉碎机的结构示意图。Fig. 2 is a schematic structural view of the mechanical pulverizer in Fig. 1 .
图3是图1中旋喷气流粉碎机的结构示意图。Fig. 3 is a schematic structural view of the swirling jet mill in Fig. 1 .
图4是图1中机械粉碎的分级机的结构示意图。Fig. 4 is a schematic structural view of the classifier for mechanical pulverization in Fig. 1 .
图5是图1中气流粉碎的分级系统的结构示意图。Fig. 5 is a schematic structural diagram of the classifying system of jet milling in Fig. 1 .
具体实施方式detailed description
本实施例的组合式多功能联动粉碎分级一体机,其结构如图1至图5所示,主要由电控柜1、进料器2、机械粉碎机4、机械粉碎分级机7、旋喷气流粉碎机9、气流分级系统11、旋风收集器13、隔离收集器15以及引风机18组成。其中机械粉碎机4和分级机7之间设有机械粉碎出料管5和回料管6。机械粉碎机4的粉碎室进料口通过进料管3与进料器2衔接,出料口通过机械粉碎出料管5与机械粉碎分级机7的分级室进口连通,机械粉碎分级机7的分级室下部与机械粉碎室壳体通过回料管6连通,形成双向连通结构。机械粉碎的分级机7的分级室出口经第二连接管道8分别与第三连接管道10以及第四连接管道13连接,而第四连接管道的出口连接与收集设备的进口连接。其中,第三连接管道10与气流分级机连接。而气流分级机的分级室出口通过内通道还连接有旋喷气流粉碎机粉碎室的进料口,旋喷气流粉碎机粉碎室的进料口通过管道与气流分级系统相连通,气流分级系统的分级室出口经内通道连接至收集设备的进口。The structure of the combined multi-functional linkage crushing and grading all-in-one machine of this embodiment is shown in Figure 1 to Figure 5. It is composed of flow pulverizer 9, air classification system 11, cyclone collector 13, isolation collector 15 and induced draft fan 18. Wherein, a mechanical pulverizer discharge pipe 5 and a feed return pipe 6 are arranged between the mechanical pulverizer 4 and the classifier 7 . The feed port of the crushing chamber of the mechanical crushing machine 4 is connected to the feeder 2 through the feed pipe 3, and the discharge port is connected to the entrance of the classification chamber of the mechanical crushing classifier 7 through the mechanical crushing discharge pipe 5, and the mechanical crushing classifier 7 The lower part of the classification chamber communicates with the casing of the mechanical crushing chamber through the return pipe 6, forming a two-way communication structure. The outlet of the classifying chamber of the mechanically pulverized classifier 7 is respectively connected to the third connecting pipe 10 and the fourth connecting pipe 13 through the second connecting pipe 8, and the outlet of the fourth connecting pipe is connected to the inlet of the collecting equipment. Wherein, the third connecting pipe 10 is connected with the air classifier. The outlet of the classification chamber of the airflow classifier is also connected to the feed port of the crushing chamber of the swirl-jet flow mill through the inner passage, and the feed port of the crushing chamber of the swirl-jet flow grinder is connected with the airflow classification system through a pipeline, and the airflow classification system The outlet of the classification chamber is connected to the inlet of the collection device via an internal channel.
收集设备由通过第五连接管道14串联的旋风收集器13和隔离收集器15构成,隔离收集器的出口处通过第六连接管道16连接引风机18通大气。同时,引风机的前端还安装有引风机消声器17。The collection equipment is composed of a cyclone collector 13 and an isolation collector 15 connected in series through a fifth connecting pipe 14, and the outlet of the isolation collector is connected to an induced draft fan 18 through a sixth connecting pipe 16 to ventilate to the atmosphere. Simultaneously, the front end of induced draft fan is also equipped with induced draft fan muffler 17.
本实施例机组中的机械粉碎机如图2所示,粉碎机壳体2-2由隔板12-7和隔板2 2-13分成三个中部连通的粉碎区域——第一粉碎区2-3、第二粉碎区2-8和第三粉碎区2-12。位于第一粉碎区的转轴段安装由锤头支架2-4和锤头2-5构成的锤式粉碎装置,其对应的第一粉碎区圆周内壁固定直齿圈2-6;位于第二粉碎区的转轴段安装摆刀支架2-9 和摆刀2-10构成的摆刀粉碎装置,其对应的第二粉碎区圆周内壁固定直齿圈2-11;位于第三粉碎区的转轴段安装锥刀支架2-18和锥刀2-14构成的锥刀粉碎装置,其对应的第三粉碎区圆周内壁固定锥齿圈2-15。第三粉碎区一端的壳体内还设有风机室,穿过该室的转轴2-1上固定有通过风叶支架2-16连接的风扇叶片2-17。工作时,各粉碎装置可以与对应的齿圈配合,分步起到粉碎作用。在风机的作用下,粉料由进料口进料,粉碎后由出料口输出。当将其应用到医药生产领域后,可将中药材从传统粉碎工艺得到的中心粒径150—200目的粉末,提高到中心粒径达30——40微米以下,从而大大提高有效成份的吸收速度和吸收程度。The mechanical pulverizer in the unit of this embodiment is shown in Figure 2, and the pulverizer housing 2-2 is divided into three comminuting areas connected in the middle by the partition plate 12-7 and the partition plate 22-13——the first pulverizing zone 2 -3. The second crushing zone 2-8 and the third crushing zone 2-12. The shaft section located in the first crushing area is equipped with a hammer-type crushing device composed of a hammer head bracket 2-4 and a hammer head 2-5, and the corresponding inner wall of the first crushing area is fixed with a spur gear 2-6; The rotating shaft section of the district is installed with the swinging knife bracket 2-9 and the swinging knife 2-10 constituted crushing device, and the inner wall of the corresponding second crushing area is fixed with a spur gear ring 2-11; the rotating shaft section at the third crushing area is installed Cone cutter support 2-18 and the conical cutter crushing device that cone cutter 2-14 constitutes, its corresponding third crushing zone circumference inner wall fixes bevel gear ring 2-15. The casing at one end of the third pulverizing zone is also provided with a fan chamber, and a fan blade 2-17 connected by a fan blade bracket 2-16 is fixed on the rotating shaft 2-1 passing through the chamber. When working, each crushing device can cooperate with the corresponding ring gear to play a crushing role step by step. Under the action of the fan, the powder is fed from the feed port, and then output from the discharge port after being crushed. When it is applied to the field of pharmaceutical production, it can increase the central particle diameter of 150-200 mesh powder obtained from traditional Chinese medicinal materials from the traditional crushing process to a central particle diameter of 30-40 microns, thereby greatly improving the absorption speed of active ingredients and degree of absorption.
本实施例机组中的旋喷气流粉碎机如图3所示,旋喷气流粉碎机由旋转粉碎室3-10、旋转气包3-4、旋转接头3-2、进气分气管3-7组成。 旋转粉碎室3-10圆柱壁与两组相对的超音速喷管座3-5焊接。圆柱空气包3-4上部与旋转粉碎室3-10下部螺栓连接,圆柱空气包3-4下部与旋转接头3-2上部连接,形成一个可以旋转的统一体。 四根平分的分气管3-7一头连接超音速喷管座3-5,一头连接圆柱空气包3-4。进气管3-1连接旋转接头3-2。The jet jet mill in the unit of this embodiment is shown in Figure 3. The jet jet mill consists of a swivel crushing chamber 3-10, a swivel air bag 3-4, a swivel joint 3-2, and an air inlet distribution pipe 3-7. composition. The cylindrical walls of the rotating crushing chamber 3-10 are welded to two sets of opposite supersonic nozzle seats 3-5. The upper part of the cylindrical air bag 3-4 is bolted to the lower part of the rotary crushing chamber 3-10, and the lower part of the cylindrical air bag 3-4 is connected to the upper part of the rotary joint 3-2 to form a rotatable unity. One end of the four equally divided gas distribution pipes 3-7 is connected to the supersonic nozzle seat 3-5, and the other end is connected to the cylindrical air bag 3-4. The intake pipe 3-1 is connected to the rotary joint 3-2.
工作时,启动旋转粉碎室,当物料进入粉碎室,物料以最短的距离进入高速气流加速区。在高速气流带动下高速运动,在气流交汇处碰撞,实现超微粉碎。粉碎后的混合物料进入旋转粉碎室上方的分级系统。When working, start the rotating crushing chamber. When the material enters the crushing chamber, the material enters the high-speed airflow acceleration area with the shortest distance. Driven by the high-speed airflow, it moves at high speed and collides at the intersection of the airflow to achieve ultrafine pulverization. The crushed mixed material enters the classification system above the rotating crushing chamber.
本实施例中的机械粉碎机的分级机为离心式,如图4所示,The classifier of the mechanical pulverizer in the present embodiment is a centrifugal type, as shown in Figure 4,
由图4可见,分级室壳体由上部的圆柱形上壳体4-7和下部的圆锥形锥壳体4-5构成。上部的顶板上安装分级机机头4-9。该机头包括固定在顶板上的向两侧开口的机头出口4-16,机头出口4-16外接抽风机负压源。机头出口4-16上方固定安置电机4-14,该电机的输出轴通过连轴器4-15与分级机主轴4-10连接,该主轴下端通过锁紧螺母4-18固定安装立式分级轮4-8。分级轮位于顶板下方的分级室内。分级轮的中部为空腔,通过顶板孔与机头出口连通,其整体外廓呈上大下小的圆台形。分级室下部锥壳体4-5一侧穿入进料导管4-6,该进料导管的出口朝上,位于下部中间。锥壳体4-5的底端通过关风机4-4与回料三通4-2、回料三通4-2与回料管4-1连接。另一端装有回料通气管4-3。It can be seen from FIG. 4 that the classifying chamber housing is composed of an upper cylindrical upper housing 4-7 and a lower conical cone housing 4-5. The classifier head 4-9 is installed on the upper top plate. The machine head includes a machine head outlet 4-16 which is fixed on the top plate and opens to both sides, and the machine head outlet 4-16 is externally connected to a suction fan negative pressure source. The motor 4-14 is fixed above the exit 4-16 of the machine head, the output shaft of the motor is connected with the main shaft 4-10 of the grader through the coupling 4-15, and the lower end of the main shaft is fixed and installed vertically by the lock nut 4-18 Rounds 4-8. The grading wheels are located in the grading chamber below the top plate. The middle part of the grading wheel is a cavity, which communicates with the outlet of the machine head through the hole on the top plate. One side of the cone housing 4-5 in the lower part of the classification chamber penetrates the feed conduit 4-6, and the outlet of the feed conduit faces upwards and is located in the middle of the lower part. The bottom end of the cone housing 4-5 is connected with the return material tee 4-2, and the return material tee 4-2 is connected with the return material pipe 4-1 through the shut-off fan 4-4. The other end is equipped with a return ventilation pipe 4-3.
本实施例中的旋喷气流粉碎机的分级系统为离心式,如图5所示,由图5可见,分级室壳体由上部的圆柱形上壳体5-6和下部的圆锥形分机系统锥壳体5-5、直壳体5-1构成。上部的顶板上安装分机系统分级机机头5-8。该机头包括固定在顶板上的向两侧开口的分机系统机头出口5-13,分机系统机头出口5-13外接抽风机负压源。分机系统机头出口5-13上方固定安置电机5-15,该电机的输出轴通过分机系统连轴器5-14与分机系统分级机主轴5-9连接,该主轴下端通过分机系统锁紧螺母5-11固定安装立式分机系统分级轮5-7。分机系统分级轮位于顶板下方的分级室内。分级轮的中部为空腔,通过顶板孔与分机系统机头出口连通,其整体外廓呈上大下小的圆台形。分级室下部直壳体5-1一侧穿入旋转粉碎室内。分级室下部直壳体5-1一侧安装观察空5-2,。分机系统锥壳体5-5的切向装有两个对称的旁通气管。The classification system of the swirling jet mill in the present embodiment is a centrifugal type, as shown in Figure 5, as can be seen from Figure 5, the classification chamber housing consists of a cylindrical upper housing 5-6 on the top and a conical extension system on the bottom Cone shell 5-5, straight shell 5-1 form. The extension system classifier head 5-8 is installed on the upper top plate. The machine head includes an extension system head outlet 5-13 which is fixed on the top plate and opens to both sides, and the extension system head outlet 5-13 is externally connected to a suction fan negative pressure source. The motor 5-15 is fixed above the outlet 5-13 of the machine head of the extension system, and the output shaft of the motor is connected with the main shaft 5-9 of the classifier of the extension system through the coupling 5-14 of the extension system, and the lower end of the main shaft passes through the locking nut of the extension system 5-11 Fixed installation of vertical extension system grading wheels 5-7. The extension system grading wheel is located in the grading chamber below the top plate. The middle part of the grading wheel is a cavity, which communicates with the outlet of the machine head of the extension system through the hole on the top plate. One side of the housing 5-1 at the lower part of the classifying chamber penetrates into the rotating crushing chamber. An observation space 5-2 is installed on one side of the straight housing 5-1 at the lower part of the classification chamber. The tangential direction of extension system cone housing 5-5 is equipped with two symmetrical bypass air pipes.
本实用新型的工作过程为:启动电源,通过电控柜调节选择所需数值,并启动设备。将需粉碎的物料从进料器入口处放置,经第一连接管输送至机械粉碎机的粉碎室进料口,物料经机械粉碎室的各粉碎区域粉碎加工后由出料口输送至气流分级机的进口,若分级处理后的粉体颗粒过大,则通过气流分级机的下部设置的回料管输送回至机械粉碎机的壳体重新进行粉碎加工;若需要对粉体进行破壁粉碎,则通过输送管道将粉体送入旋喷气流粉碎机,经粉碎室内粉碎加工后由气流分级系统排出。The working process of the utility model is: start the power supply, adjust and select the required value through the electric control cabinet, and start the equipment. Place the material to be crushed from the inlet of the feeder, and transport it to the feed port of the crushing chamber of the mechanical crushing machine through the first connecting pipe. At the inlet of the machine, if the powder particles after classification are too large, they will be transported back to the shell of the mechanical pulverizer through the return pipe provided at the lower part of the air classifier for re-crushing; if it is necessary to crush the powder , the powder is sent to the jet mill through the conveying pipeline, and is discharged from the air classification system after being pulverized in the pulverizing chamber.
实践证明,本实施例的离心式分级机不需配置筛网,在低转速下就可以将产品粒度进行分级。其循环进料的结构既严格限制了“大颗粒”,又避免了过粉碎,因此产品粒径分布狭窄,粒度均匀;解决了150目以上的粉体难以过筛的问题,能够高效完成微粉颗粒的分级,同时,分别调整机械粉碎机的分级机和旋喷气流粉碎机分级系统的分级轮转速,可以最大限度提高超微粉碎的产能,满足中药“微粉化”的产业化需要。Practice has proved that the centrifugal classifier of this embodiment does not need to be equipped with a screen, and can classify the particle size of the product at a low rotation speed. Its circular feed structure not only strictly limits the "big particles", but also avoids over-grinding, so the particle size distribution of the product is narrow and the particle size is uniform; it solves the problem that the powder above 150 mesh is difficult to sieve, and can efficiently complete the fine powder particles At the same time, adjusting the speed of the classification wheel of the classifier of the mechanical pulverizer and the classification wheel of the cyclojet pulverizer classification system can maximize the production capacity of ultrafine pulverization and meet the industrialization needs of "micronization" of traditional Chinese medicine.
实践证明,本实施例的机组具有以下优点:Practice has proved that the unit of this embodiment has the following advantages:
1、机械粉碎与气流粉碎有机的结合,可以使得中药材原料直接粉碎至“细胞”破壁。1. The organic combination of mechanical pulverization and jet pulverization can make the raw materials of Chinese herbal medicines be directly pulverized until the "cells" are broken.
2、该机组为一机多用,既可以进行细粉粉碎(80-200目),也可以直接进行破壁粉碎(1-10μm)。2. This unit is a multi-purpose machine, which can not only carry out fine powder crushing (80-200 mesh), but also directly carry out wall-breaking crushing (1-10μm).
3、机械粉碎室与分级室相对分离,避免“过粉碎”,一是减少粉碎产生的“过热”,降低粉碎室的温度。二是粉碎室的有效粉碎增多,提高了粉碎的产量高。3. The mechanical crushing chamber is relatively separated from the grading chamber to avoid "over-grinding". First, reduce the "overheating" generated by crushing and reduce the temperature of the crushing chamber. The second is that the effective crushing in the crushing chamber increases, which improves the crushing output.
4、机械粉碎的分级机和旋喷气流分级系统的特殊设计,分级转速低。分级精度高。4. The mechanically pulverized classifier and the special design of the swirl-jet classifying system have a low classifying speed. High grading accuracy.
5、全封闭负压作业,粉体在粉碎过程中不发生任何泄漏,无环境污染、噪声小。5. Fully enclosed negative pressure operation, the powder will not leak during the crushing process, no environmental pollution, and low noise.
6、 特别适宜符合GMP要求的中药粉碎车间采用。6. It is especially suitable for use in traditional Chinese medicine crushing workshops that meet the requirements of GMP.
除上述实施外,本实用新型还可以有其他实施方式。凡采用等同替换或等效变换形成的技术方案,均落在本实用新型要求的保护范围。In addition to the implementation described above, the utility model can also have other embodiments. All technical solutions formed by equivalent replacement or equivalent transformation fall within the scope of protection required by the utility model.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621414114.1U CN206334749U (en) | 2016-12-21 | 2016-12-21 | A kind of multifunctional assembled linkage smashing-classifying integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621414114.1U CN206334749U (en) | 2016-12-21 | 2016-12-21 | A kind of multifunctional assembled linkage smashing-classifying integrated machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206334749U true CN206334749U (en) | 2017-07-18 |
Family
ID=59301699
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621414114.1U Expired - Fee Related CN206334749U (en) | 2016-12-21 | 2016-12-21 | A kind of multifunctional assembled linkage smashing-classifying integrated machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206334749U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107899676A (en) * | 2017-12-25 | 2018-04-13 | 江阴市高宏机械制造有限公司 | A kind of pulverizer |
| CN109821626A (en) * | 2019-02-20 | 2019-05-31 | 江阴市龙昌机械制造有限公司 | A coarse and fine crushing integrated ultrafine pulverizer |
| CN110201767A (en) * | 2019-06-19 | 2019-09-06 | 昆山千亿圆生物科技有限公司 | A kind of the broken wall equipment and its application method of Chinese medicine |
-
2016
- 2016-12-21 CN CN201621414114.1U patent/CN206334749U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107899676A (en) * | 2017-12-25 | 2018-04-13 | 江阴市高宏机械制造有限公司 | A kind of pulverizer |
| CN109821626A (en) * | 2019-02-20 | 2019-05-31 | 江阴市龙昌机械制造有限公司 | A coarse and fine crushing integrated ultrafine pulverizer |
| CN110201767A (en) * | 2019-06-19 | 2019-09-06 | 昆山千亿圆生物科技有限公司 | A kind of the broken wall equipment and its application method of Chinese medicine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201094925Y (en) | Multiple composite global function all-functional micro mist crushing and grading machine unit | |
| CN203090991U (en) | Biological material superfine grinding-screening integrated device | |
| CN201357102Y (en) | Superfine cotton stalk pulverizer | |
| CN202621253U (en) | Multi-purpose circulating crusher | |
| CN102600950B (en) | Traditional Chinese medicinal material grinding process | |
| CN203342895U (en) | Superfine grinding device capable of directly breaking and grinding wall of biological material into nanoscale | |
| CN206334749U (en) | A kind of multifunctional assembled linkage smashing-classifying integrated machine | |
| CN107684963A (en) | A kind of raw material reducing mechanism prepared for the prepared slices of Chinese crude drugs | |
| CN208146131U (en) | A kind of processing unit (plant) of medicine medication powder | |
| CN204841843U (en) | Superfine crushing apparatus of dry -type | |
| CN205518036U (en) | Stirring dosing unit is smashed to traditional chinese medicine medicinal material | |
| CN208960102U (en) | Chinese herbal medicine breaking and crushing linkage device | |
| CN206838247U (en) | A kind of Study on Supermicro-pulverization of Traditional Chinese Drugs machine | |
| CN201760330U (en) | Multi-combination fully-functional micro-powder grinder for preparing veterinary medicine | |
| CN204503270U (en) | A kind of papermaking Producing Titanium Dioxide airslide disintegrating mill | |
| CN108855449A (en) | A high-efficiency tea grinder | |
| CN202555363U (en) | Airflow grinding device for realizing secondary grinding of coarse powder | |
| CN213886560U (en) | Constant temperature grinding grinder is used in herbal pieces-production | |
| CN205146381U (en) | Traditional chinese medicine micron ultra shifter | |
| CN213050996U (en) | Freeze-dried powder screening and filtering device | |
| CN201088926Y (en) | Multi-combination full-functional micro-powder crusher | |
| CN205146369U (en) | Quick detach formula is from inhaling traditional chinese medicine rubbing crusher | |
| CN213102378U (en) | Classifying type medicinal material pulverizer | |
| CN211463385U (en) | A kind of traditional Chinese medicine ultrafine pulverizer | |
| CN211563128U (en) | Broken wall reducing mechanism of traditional chinese medicine processing granularity homogeneous |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20210323 Address after: 211500 no.1198 Xinji East Road, Longchi street, Liuhe District, Nanjing City, Jiangsu Province Patentee after: Nanjing Tianmu ultramicro Technology Research Development Co.,Ltd. Address before: Room b-3-205, Xinzhiyuan, xiaoshixincun, Nanjing, Jiangsu 210000 Patentee before: Du Yifan |
|
| TR01 | Transfer of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170718 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |